CN204320265U - A kind of polyester production device with constant temperature conduction oil cooling system - Google Patents
A kind of polyester production device with constant temperature conduction oil cooling system Download PDFInfo
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- CN204320265U CN204320265U CN201420712356.3U CN201420712356U CN204320265U CN 204320265 U CN204320265 U CN 204320265U CN 201420712356 U CN201420712356 U CN 201420712356U CN 204320265 U CN204320265 U CN 204320265U
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Abstract
The utility model discloses a kind of polyester production device with constant temperature conduction oil cooling system, comprise reactor, packed tower, condenser and liquid outlet groove, packed tower top is connected with constant temperature conduction oil cooling system, and constant temperature conduction oil cooling system refers to the circulation line comprising heat conduction oil groove and gear pump; The first pipeline and second pipe is provided with in heat conduction oil groove; First pipeline and second pipe one end are positioned at heat conduction oil groove, and are connected by coiled pipe, and the other end all leads to outside heat conduction oil groove, and is connected with the first triple valve and the second triple valve respectively; First pipeline, second pipe and coiled pipe are all positioned at below conduction oil liquid level; The utility model carries out heat exchange by conduction oil and tower top upflowing vapor in cooling system tower top coiled pipe, accurate control tower top temperature, ensure constant product quality, the temperature requirement different according to tower top, different heat conduction oil temperatures is set, compared with traditional cooling means, reduce the loss of fluid thermal energy consumption and ethylene glycol.
Description
Technical field
The utility model relates to chemical field, particularly a kind of polyester production device with constant temperature conduction oil cooling system.
Background technology
Insulated paint is the important insulating products of current extensive use, and along with development in science and technology, the requirement of people to insulated paint properties of product also increases day by day, and polyester is the primary raw material producing insulated paint, and its performance directly has influence on the stability of insulating products quality.
Current polyester product produces main existence three processes, first dissolves temperature-rise period, and when temperature reaches 183-185 DEG C, terephthalic acid (TPA) starts to react with ethylene glycol or glycerine, the water a large amount of in this stage produces, and takes a large amount of ethylene glycol or glycerine out of simultaneously, second stage temperature slowly rises, and 202-220 DEG C of sluggish, liquid outlet quantity reduces, phase III is 220-225 DEG C of insulation, this stage does not almost have fluid, polyester product needs higher temperature in building-up process, and along with a large amount of water or methyl alcohol are deviate from, take away a large amount of heats, in order to control the stability of polyester product quality and reduce the loss of ethylene glycol in production process, need strict control filler tower top temperature, for polyester: produce one batch of polyester product needed 30-40 hour such as (1730), for controlling reaction temperature, need to consume mass energy, current practices well is the stability simultaneously being ensured product quality by return-flow system at Reaction time shorten.
The main method controlling synthesis temperature at present both at home and abroad has: in (a) European insulated paint manufacturing enterprise, common employing temperature control method is, when tower top temperature exceedes capping value (being generally about 110 DEG C), close fluid pipeline, open return valve, make fluid infinite reflux in packed tower, now tower top temperature starts to decline, when lower than about 115 DEG C, and closing volume valve, continue to discharge fluid, then temperature height repeats again, but the method production cycle is long, and energy consumption is high, b () uses the mode of forced refluence, fluid used pump machine forced refluence to tower top, by the mass transfer of packed tower, heat transfer controls tower top temperature, the method can make tower top temperature be effectively controlled, but because the control of forced refluence needs very accurate, simultaneously at different synthesis phases, liquid outlet quantity size variation is larger, so it is excessive often to there will be capacity of returns, the still temperature difficulty caused rises and even declines, and causes the time long, can not be effectively controlled, c () adopts overhead condenser, fluid, control back through backflow distributor, go out the bottom of liquidus at distributor, when temperature is lower than about 110 DEG C, distributor go out liquidus valve open, eluate collection is to liquid outlet groove, when temperature is higher than about 110 DEG C, close out liquidus valve, now fluid rising covers the profile of tooth distribution on distributor top, control tower top gas temperature, reduce the loss of ethylene glycol, ensure the steady quality of product but the method still to there is the production cycle long, production process is unstable, productive frontiers is in corrugated, affect the stability of product quality, d the countries such as () Italy adopt rectifying column principle, carry the light component such as methyl alcohol, water produced in synthesis secretly ethylene glycol or cresols etc. through rectifying column (arranging rectifying section/stripping section), be separated, water/methyl alcohol is from tower top output, and ethylene glycol/cresols etc. is got back in reactor, the method effectively can ensure product quality, Reaction time shorten, but energy consumption is high, complicated operation, equipment investment is large, is unfavorable for promoting the use of.
Utility model content
For the problems referred to above, a kind of polyester production device with constant temperature conduction oil cooling system is provided, this device adopts tower top coiled pipe to lead to the mode of constant temperature conduction oil, by the regulable control tower top temperature to conduction oil temperature, while reducing energy resource consumption, ensure the stability of polyester product quality, the utility model is achieved in that
With the polyester production device of constant temperature conduction oil cooling system, comprise reactor, packed tower, condenser and liquid outlet groove, it is characterized in that, packed tower top is connected with constant temperature conduction oil cooling system, and described constant temperature conduction oil cooling system refers to the circulation line comprising heat conduction oil groove and gear pump;
The first pipeline and second pipe is provided with in described heat conduction oil groove; First pipeline and second pipe one end are positioned at heat conduction oil groove, and are connected by coiled pipe, and the other end all leads to outside heat conduction oil groove, and is connected with the first triple valve and the second triple valve respectively; First pipeline, second pipe and coiled pipe are all positioned at below conduction oil liquid level.
Preferably, in the utility model, described constant temperature conduction oil cooling system and packed tower top connecting place pipeline are coiled pipe.
Preferably, in the utility model, the model of described first triple valve and the second triple valve is Q645F-25.
Preferably, in the utility model, described first pipeline and second pipe are DN25 carbon steel pipe.
In specific implementation process, when the temperature of conduction oil is lower than design temperature, open the first triple valve, pass into steam and heat temperature raising is carried out to conduction oil, when heat conduction oil temperature is higher than the temperature set, open the second threeway, pass into cooling water to cool to conduction oil, to reach design temperature, by the control adding steam or cooling water, maintain conduction oil temperature constant.
The utility model increases the cooling system be made up of gear pump and constant temperature heat conduction oil groove in existing polyester production facility, simple installation, and easy to operate, its beneficial effect is embodied in:
(1) the utility model carries out heat exchange by conduction oil and tower top upflowing vapor in cooling system tower top coiled pipe, control filler tower top temperature, the temperature requirement different according to tower top, different heat conduction oil temperatures is set, in actual production process, general by constant temperature heat conduction oil groove at higher temperature (as 85-95 DEG C), this and the cooling water adopting temperature lower in traditional handicraft (as 20-30 DEG C) fluid are cooled to reduce compared with temperature (as 40-50 DEG C), both fluid thermal energy consumption had been reduced, reduce again the loss of ethylene glycol, reduce energy resource consumption;
(2) the utility model is by the control passing into steam and cooling water in the first pipeline in heat conduction oil groove and second pipe, ensures conduction oil temperature constant, accurately controls tower top temperature, ensures constant product quality.
(3) the utility model replaces the water cooling system in traditional handicraft with constant temperature heat conduction oil groove cooling system, can prevent the condenser tubes blocking because water cooling causes, reduce maintenance cost.
Detailed description of the invention
Embodiment 1
As shown in Figure 1, a kind of polyester production device with constant temperature conduction oil cooling system, comprise reactor 1, packed tower 2, condenser 3 and liquid outlet groove 4, packed tower ejects liquid and enters in liquid outlet groove 4 by condenser 3, packed tower top is connected with constant temperature conduction oil cooling system, constant temperature conduction oil cooling system refers to the circulation line comprising heat conduction oil groove 7 and gear pump 6, and constant temperature conduction oil cooling system and filler tower top connecting place pipeline are tower top coiled pipe 5; The first pipeline 8 and second pipe 11 is provided with in heat conduction oil groove 7; First pipeline 8 and second pipe 11 one end are positioned at heat conduction oil groove 7, and are connected by heat conduction oil groove coiled pipe 14, and the other end all leads to outside heat conduction oil groove 7, and is connected with the first triple valve 9 and the second triple valve 12 respectively; First pipeline 8, second pipe 11 and heat conduction oil groove coiled pipe 14 are all positioned at below conduction oil liquid level.
In the present embodiment, conduction oil cell body amasss as 200L, and the model of the first triple valve 9 and the second triple valve 12 is Pneumatic three-way ball valve Q645F-25; First pipeline 8, second pipe 11 are DN25 carbon steel pipe, and gear pump 6 model is KCB-55.
In specific implementation process, at first triple valve 9 one end access conduit heater, to produce steam, cooler can be accessed, to produce cooling water in second triple valve 12 one end.
The constant temperature conduction oil cooling system course of work is: (a) opens gear pump 6 makes conduction oil run in by filler tower top coiled pipe 5 circulation line; B (), when the temperature of conduction oil is lower than design temperature, opens the first triple valve 9, pass into steam by the first pipeline 8, and steam carries out heat exchange at heat conduction oil groove coiled pipe 14 place and conduction oil, forms condensed water, is discharged by triple valve steam-condensation water out 13; When heat conduction oil temperature higher than setting temperature time, open the second triple valve 12, pass into cooling water by second pipe 11, cooling water cools to conduction oil at heat conduction oil groove coiled pipe 14 place, after discharged by triple valve coolant outlet 10.In specific implementation process, according to circumstances pass into steam or cooling water, to maintain conduction oil temperature constant.In constant temperature conduction oil cooling system, conduction oil carries out heat exchange at tower top coiled pipe 5 in packed tower top steam, accurately to control filler tower top temperature.
To produce polyester 1730, constant temperature heat conduction oil sump temperature is set at 85-95 DEG C, synthesising reacting time is 16-18h, and traditional handicraft adopts the cooling water of 20-30 DEG C fluid to be cooled to 40-50 DEG C to reflux into tower again, then need 28-33h, visible, the utility model device can reduce energy ezpenditure, Reaction time shorten.
In concrete production process, also different stage of synthetic reaction, different constant temperature conduction oil temperature can be set, control out liquid temp in constant scope, as: liquid outlet quantity is the megastage comparatively: control tower top gas temperature is at 110 DEG C, now arrange conduction oil temperature at 85 DEG C, tower top temperature is constant between 108-112 DEG C; When occurring that tower top temperature is higher, conduction oil temperature can be set at 75-80 DEG C, guaranteeing that tower top temperature is at about 110 DEG C.In addition the utility model device also may be used for producing the product such as modified poly ester product and polyester-imide.
The above is only preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Accompanying drawing explanation
Fig. 1 is the polyester production device structural representation that the utility model example belt has constant temperature conduction oil cooling system.
In figure, 1, reactor; 2, packed tower; 3, condenser; 4, liquid outlet groove; 5, tower top coiled pipe, 6, gear pump; 7, heat conduction oil groove; 8, the first pipeline; 9, the first triple valve; 10, triple valve coolant outlet; 11, second pipe; 12, the second triple valve; 13, triple valve steam-condensation water out, 14-heat conduction oil groove coiled pipe.
Claims (4)
1. the polyester production device with constant temperature conduction oil cooling system, comprise reactor, packed tower, condenser and liquid outlet groove, it is characterized in that, packed tower top is connected with constant temperature conduction oil cooling system, and described constant temperature conduction oil cooling system refers to the circulation line comprising heat conduction oil groove and gear pump;
The first pipeline and second pipe is provided with in described heat conduction oil groove; First pipeline and second pipe one end are positioned at heat conduction oil groove, and are connected by coiled pipe, and the other end all leads to outside heat conduction oil groove, and is connected with the first triple valve and the second triple valve respectively; First pipeline, second pipe and coiled pipe are all positioned at below conduction oil liquid level.
2. according to claim 1 with the polyester production device of constant temperature conduction oil cooling system, it is characterized in that, described constant temperature conduction oil cooling system and packed tower top connecting place pipeline are coiled pipe.
3. according to claim 2 with the polyester production device of constant temperature conduction oil cooling system, it is characterized in that, the model of described first triple valve and the second triple valve is Q645F-25.
4. according to claim 2 with the polyester production device of constant temperature conduction oil cooling system, it is characterized in that, described first pipeline and second pipe are DN25 carbon steel pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420712356.3U CN204320265U (en) | 2014-11-25 | 2014-11-25 | A kind of polyester production device with constant temperature conduction oil cooling system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420712356.3U CN204320265U (en) | 2014-11-25 | 2014-11-25 | A kind of polyester production device with constant temperature conduction oil cooling system |
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| CN204320265U true CN204320265U (en) | 2015-05-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104368287A (en) * | 2014-11-25 | 2015-02-25 | 江苏凌飞科技股份有限公司 | Polyester production device with constant-temperature conduction oil cooling system |
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- 2014-11-25 CN CN201420712356.3U patent/CN204320265U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104368287A (en) * | 2014-11-25 | 2015-02-25 | 江苏凌飞科技股份有限公司 | Polyester production device with constant-temperature conduction oil cooling system |
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| GR01 | Patent grant | ||
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| CP01 | Change in the name or title of a patent holder |
Address after: 214264, Jiangsu City, Wuxi province Yixing Fang Town Industrial Concentration Area Patentee after: Jiangsu Lingfei Technology Co.,Ltd. Patentee after: Taixing Ling Fei Chemical Technology Co., Ltd. Address before: 214264, Jiangsu City, Wuxi province Yixing Fang Town Industrial Concentration Area Patentee before: Jiangsu Lingfei Technology Co.,Ltd. Patentee before: TAIXING LINGFEI CHEMICAL CO., LTD. |