CN204314695U - A kind of dying machine controller human-computer interaction device - Google Patents
A kind of dying machine controller human-computer interaction device Download PDFInfo
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- CN204314695U CN204314695U CN201420181025.1U CN201420181025U CN204314695U CN 204314695 U CN204314695 U CN 204314695U CN 201420181025 U CN201420181025 U CN 201420181025U CN 204314695 U CN204314695 U CN 204314695U
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- 230000003993 interaction Effects 0.000 title claims abstract description 33
- 238000004043 dyeing Methods 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 239000010409 thin film Substances 0.000 claims abstract description 6
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 abstract description 6
- 239000004973 liquid crystal related substance Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 238000012544 monitoring process Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000006855 networking Effects 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
A kind of dying machine controller human-computer interaction device, can monitor 4 overflow dyeing machines at most simultaneously.It comprises display screen, touch-screen, mainboard, thin film switch, shell.Display panel is fixed on the front side of shell, is made up of touch-screen and display screen, and touch-screen pastes on a display screen, is connected with mainboard by signal wire; Mainboard is fixing inside the shell, and adopt advanced ARM11 as master cpu above, periphery provides multiple communication interface, meets the requirement of real-time, high reliability; Thin film switch is attached to outer side, is connected with mainboard by signal wire, provides the function of physical keyboard; The utility model display board adopts the large scale chromatic liquid crystal screen of 15 inches, mixes touch-screen, and intuitive display is distinct, convenient to operation.Be suitable for multiple stage overflow dyeing machine standardized production, multiple stage overflow dyeing machine equipment can be monitored simultaneously, production can be effectively reduced, safeguard and personnel cost.
Description
Technical field
The utility model relates to a kind of dying machine controller human-computer interaction device, is specifically related to the human-computer interaction device can monitoring multiple stage overflow dyeing machine equipment.
Background technology
In the market, usually, every platform overflow dyeing machine all can be equipped with a special dyeing machine control device, and all functional modules are all made in a cabinet, do not have unified standard.A special human-computer interaction device joined by controller, because the man-machine interaction content of an independent dye machine is few, and the shortcomings such as display information is few so the human-computer interaction interface of correspondence exists, computing is fast not.Add the overflow dyeing machine One's name is legion of dye-works, of a great variety, the technique of dyeing varies, and causes present Dye-vat Control device varied, and corresponding human-computer interaction device is also of a great variety, is difficult to maintenance and management.
For the large condition of production of batch, an overflow dyeing machine can not complete whole Colour Difference, must process respectively in batches, will bring the reappearance problem of dyeing like this at several machines or on same machine.The independent control device complicated operation of present this discrete type, is not suitable for production in enormous quantities situation; Man-machine interface is unfriendly, and intelligence degree is low, is difficult to meet the requirement of modern enterprise to production management.
External overflow dyeing machine production firm provides the opertaing device of printing and dyeing enterprise the whole series, from the ERP of the superiors to undermost PLC control device, realizes the networking of whole plant produced.This is for domestic printing and dyeing enterprise, high cost, maintenance and daily servicing difficulty.
Utility model content
Technical problem to be solved in the utility model is, a kind of dying machine controller human-computer interaction device is provided, the function to multiple stage overflow dyeing machine device real-time monitoring can be realized, thus the networking at effective raising printing and dyeing scene, intellectuality and integration degree, thus improve dyeing quality and production efficiency, reduce enterprise cost.
The utility model solves the technical scheme that its technical matters adopts:
A kind of dying machine controller human-computer interaction device, it is characterized in that comprising display panel, touch-screen, mainboard, thin film switch and shell, described display panel is fixed on the front side of shell, be made up of touch-screen and display screen, touch-screen pastes on a display screen, be connected with mainboard by signal wire, thin film switch is attached to outer side, is connected with mainboard by signal wire.
Described a kind of dying machine controller human-computer interaction device, it is characterized in that described mainboard is fixing inside the shell, described mainboard adopts ARM11 as master cpu.
Described a kind of dying machine controller human-computer interaction device, is characterized in that described human-computer interaction device comprises with lower module: dyeing flow editor module, overflow dyeing machine parameter setting module, IO distribution module, visual On-line Control module, production run display module, production data recording module.
Described a kind of dying machine controller human-computer interaction device, it is characterized in that described human-computer interaction device overlaps programmable logic controller (PLC) by industrial bus and 4 and is connected, programmable logic controller (PLC) is connected with an overflow dyeing machine respectively.
Mainboard is fixing inside the shell, adopts advanced ARM11 as master cpu above, and dominant frequency, up to 667MHz, ensures arithmetic speed and the real-time of multiple devices monitoring; Periphery provides multiple communication interface, meets the communicating requirement of coloured differently machine programmable logic controller (PLC).
The utility model display board adopts the large scale chromatic liquid crystal screen of 15 inches, mixes touch-screen, and intuitive display is distinct, convenient to operation.Key design can monitor the human-computer interaction interface of multiple stage overflow dyeing machine, in order to the monitoring function to multiple stage dye machine can be met, the critical data of human-computer interaction interface necessary energy simultaneous reactions multiple stage dye machine equipment, and machine equipment can be contaminated according to difference, coloured differently technique, different batches react flexibly on man-machine interactive platform, also will possess the function of record production data.
A kind of dying machine controller human-computer interaction device of the present utility model, the human-computer interaction device of maximum 4 separate unit controllers can be substituted, be suitable for multiple stage overflow dyeing machine standardized production, multiple stage overflow dyeing machine equipment can be monitored simultaneously, data centralization is facilitated to manage, ensure the reappearance of same batch of dyeing, production can be effectively reduced, safeguard and personnel cost.
Accompanying drawing explanation
Fig. 1 is example structure schematic diagram of the present utility model;
Fig. 2 is hardware circuit figure of the present utility model.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in detail.
As shown in Figure 1, human-computer interaction device of the present utility model instead of the human-computer interaction device of original independently 4 dying machine controller, human-computer interaction device overlaps programmable logic controller (PLC) (also known as PLC) by conventional industrial field bus with 4 below and is connected, and carries out real-time communication.Realize the real-time monitoring and control to field apparatus.Here we provide two kinds of conventional industrial field bus, and RS485 bus and CAN, these two kinds of fieldbus substantially can meet present most device context communication.
As shown in Figure 2, here adopt ARM11 kernel S3C6410 core board as the core of system hardware platform, S3C6410 is that a cost is low, low in energy consumption, 32 RISC application microprocessors that performance is high, operate in more than 667MHz dominant frequency Absorbable organic halogens, and support Mobile DDR and multiple NAND Flash, ensure that the arithmetic speed that multiple devices are monitored and real-time.Again according to the functional requirement of equipment for dyeing and finishing man-machine interaction unit, develop corresponding peripheral circuit.The peripheral circuit of ARM11 core board mainly comprises:
(1) LCD display circuit, is responsible for display parameter information, monitoring display in real time etc.
(2) touch screen circuitry, is responsible for the input of operation information during man-machine interaction.
(3) RS485 bus circuit, for process control station device talk.
(4) CAN circuit, for process control station device talk.
(5) ethernet circuit, for communicating with ERP layer data.
(6) USB circuit, copying into copying out for file, and can be used as the peripheral interface such as keyboard, mouse, can be used for programming operating system simultaneously.
In order to meet coloured differently machine equipment, coloured differently technique, different batches to the functional requirement of same human-computer interaction device, the utility model human-computer interaction interface has six functional modules.
Optimum configurations, mainly comprises dye machine optimum configurations and messaging parameter is arranged.Dye machine parameter sets accordingly according to the truth of the overflow dyeing machine that will control; Messaging parameter arrange comprise the serial communication optimum configurations of RS485, CAN network messaging parameter is arranged, ethernet communication is arranged.
Dye journey editor, and technological process exploitation, can create and edit complicated technological process, add and delete the action of " step " in technological process, and can preserve a hundreds of technological process.Here the action of " step " and the logic function of overflow dyeing machine, as heated, cooling, enter water, add the corresponding function actions such as dye liquor, the different overflow dyeing machine of the every platform of these function actions is all not quite similar, so these function actions are directly defined by programmable logic controller (PLC) PLC below, the action that human-computer interaction interface of the present utility model defines these, carries out the editor of " step ".This design need not change the logic controller below existing overflow dyeing machine, facilitates human-computer interaction device of the present utility model to the device upgrade of existing dying machine controller, strengthens the versatility of human-computer interaction device of the present utility model.
IO distributes, and distributes corresponding IO according to coloured differently machine and coloured differently technique.The IO of overflow dyeing machine is divided into 4 classes according to type difference: digital quantity input (DI), analog input (AI), digital output (DO), analog output (AO).Digital quantity inputs, for the high, normal, basic water level signal of master cylinder, material cylinder, and main pump fault, the stifled switching signal such as cloth, center-control contact.Analog input signal, comprises the PT100 simulating signal of the temperature detection for master cylinder, material cylinder, for 4-20mA current signals such as master cylinder, material cylinder water level, nozzle pressure, pH values.Digital output, for controlling the functions such as multiple water inlet, draining, main pump, heating and cooling, overflow, washing, alarm calls.Analog output, exports 4-20mA current signal, for controlling main pump frequency conversion, ratio heating and cooling, ratio charging valve etc.Here IO distributes the IO quantity needed according to arranging in dye machine optimum configurations above, limits the maximum allocated amount of different types IO; According to the action request contaminated in journey editor, distribute corresponding physical address to PLC below above.
Operation monitoring, the information such as monitoring dye in real time Cheng Jindu, master cylinder temperature, time parameter also can carry out visual On-line Control.People's interactive interface of the present utility model can monitor 4 dye machine equipments simultaneously, and can compare to the ruuning situation of coloured differently machine, to guarantee the unitarity of dyeing quality of same batch.
File operation, is copied mutually the dye machine Parameter File of local disk and USB flash disk, dye journey file, IO allocate file, and can select directly to be passed mutually by Ethernet and ERP system layer.
Record of production, the information in record production run, mainly comprises production process data and machine operation, so that later analysis searches reason.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., be all included within protection domain of the present utility model.
Claims (1)
1. a dying machine controller human-computer interaction device, it is characterized in that comprising display panel, touch-screen, mainboard, thin film switch and shell, described display panel is fixed on the front side of shell, be made up of touch-screen and display screen, touch-screen pastes on a display screen, be connected with mainboard by signal wire, thin film switch is attached to outer side, be connected with mainboard by signal wire, described mainboard is fixing inside the shell, described mainboard adopts ARM11 as master cpu, described human-computer interaction device comprises with lower module: dyeing flow editor module, overflow dyeing machine parameter setting module, IO distribution module, visual On-line Control module, production run display module, production data recording module, described human-computer interaction device overlaps programmable logic controller (PLC) by industrial bus and 4 and is connected, programmable logic controller (PLC) is connected with an overflow dyeing machine respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420181025.1U CN204314695U (en) | 2014-04-15 | 2014-04-15 | A kind of dying machine controller human-computer interaction device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420181025.1U CN204314695U (en) | 2014-04-15 | 2014-04-15 | A kind of dying machine controller human-computer interaction device |
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| Publication Number | Publication Date |
|---|---|
| CN204314695U true CN204314695U (en) | 2015-05-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420181025.1U Expired - Lifetime CN204314695U (en) | 2014-04-15 | 2014-04-15 | A kind of dying machine controller human-computer interaction device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113434242A (en) * | 2021-08-26 | 2021-09-24 | 佛山技研智联科技有限公司 | Newly-built method and device for dyeing process, electronic equipment, storage medium and management system |
-
2014
- 2014-04-15 CN CN201420181025.1U patent/CN204314695U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113434242A (en) * | 2021-08-26 | 2021-09-24 | 佛山技研智联科技有限公司 | Newly-built method and device for dyeing process, electronic equipment, storage medium and management system |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150506 |
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| CX01 | Expiry of patent term |