CN204314685U - Strander lay pitch automaton - Google Patents

Strander lay pitch automaton Download PDF

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Publication number
CN204314685U
CN204314685U CN201420811820.4U CN201420811820U CN204314685U CN 204314685 U CN204314685 U CN 204314685U CN 201420811820 U CN201420811820 U CN 201420811820U CN 204314685 U CN204314685 U CN 204314685U
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China
Prior art keywords
main shaft
programmable logic
logic controller
traction wheel
traction
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Expired - Lifetime
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CN201420811820.4U
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Chinese (zh)
Inventor
王金和
刘建华
邵正堂
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Jiangsu Xingda Steel Tyre Cord Co Ltd
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Jiangsu Xingda Steel Tyre Cord Co Ltd
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Priority to CN201420811820.4U priority Critical patent/CN204314685U/en
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Abstract

本实用新型公开了一种捻股机捻距自动控制装置,包括牵引轮、传动齿轮、旋转飞轮盘、主轴以及主轴电机,还包括伺服电机和可编程逻辑控制器,伺服电机通过联轴器与牵引轮连接,可编程逻辑控制器与伺服控制器采取通讯控制,所述的主轴设置有主轴编码器,主轴编码器与可编程逻辑控制器相连接。该装置通用各种捻股机床,可自由设定扭矩,由伺服电机精准控制牵引转速并实时监控调整,从而达到捻距自动控制的目的,且维修方便,维护成本低。

The utility model discloses an automatic control device for the twist distance of a stranding machine, which includes a traction wheel, a transmission gear, a rotating flywheel disc, a main shaft and a main shaft motor, and also includes a servo motor and a programmable logic controller. The traction wheel is connected, the programmable logic controller and the servo controller are controlled by communication, the main shaft is provided with a main shaft encoder, and the main shaft encoder is connected with the programmable logic controller. The device is common to all kinds of stranding machine tools, and the torque can be set freely. The traction speed is precisely controlled by the servo motor and monitored and adjusted in real time, so as to achieve the purpose of automatic control of the twist length, and it is easy to maintain and low maintenance cost.

Description

捻股机捻距自动控制装置Automatic control device for twist length of stranding machine

技术领域 technical field

本实用新型涉及一种捻股机床扭矩控制装置。 The utility model relates to a torque control device for a strand twisting machine tool.

背景技术 Background technique

捻股机是将若干根细钢丝捻制成钢帘线的设备,现有技术中,捻股机床捻距控制是通过更换交换齿轮来实现的,参见图1,一般包括牵引轮1、交换齿轮10、牵引减速箱11、传动齿轮、旋转飞轮盘2、主轴3以及主轴电机4。此种方式安装操作麻烦费时费力,不同的机床交换齿轮的规格不同,同一台机床也需要准备多套不同规格的交换齿轮,即增加了机床成本,又增加了机床备件数量,给生产和管理带来诸多不便。 The stranding machine is a device for twisting several thin steel wires into steel cords. In the prior art, the twist length control of the stranding machine is realized by replacing the exchange gear. See Figure 1, which generally includes traction wheel 1, exchange gear 10. Traction reduction box 11, transmission gear, rotating flywheel disc 2, main shaft 3 and main shaft motor 4. This method is time-consuming and laborious to install and operate. Different machine tools have different specifications for exchange gears, and the same machine tool also needs to prepare multiple sets of exchange gears with different specifications, which not only increases the cost of the machine tool, but also increases the number of machine tool spare parts. Come a lot of inconvenience.

发明内容 Contents of the invention

本实用新型的目的在于克服现有技术的不足,提供一种通用各种捻股机床,可自由设定扭矩,且维修方便,维护成本低的捻股机捻距自动控制装置。 The purpose of the utility model is to overcome the deficiencies of the prior art, and provide an automatic control device for the twist length of the stranding machine which can be used for all kinds of stranding machine tools, can freely set the torque, is easy to maintain, and has low maintenance cost.

本实用新型是通过如下技术方案来实现的: The utility model is achieved through the following technical solutions:

捻股机捻距自动控制装置,包括牵引轮、传动齿轮、旋转飞轮盘、主轴以及主轴电机,还包括伺服电机和可编程逻辑控制器,伺服电机通过联轴器与牵引轮连接,可编程逻辑控制器与伺服控制器采取通讯控制,所述的主轴设置有主轴编码器,主轴编码器与可编程逻辑控制器相连接。 The twist length automatic control device of the stranding machine includes a traction wheel, a transmission gear, a rotating flywheel disc, a main shaft and a main shaft motor, and also includes a servo motor and a programmable logic controller. The servo motor is connected to the traction wheel through a coupling, and the programmable logic The controller and the servo controller are controlled by communication. The main shaft is provided with a main shaft encoder, and the main shaft encoder is connected with a programmable logic controller.

所述的可编程逻辑控制器设有输入及显示单元控制面板。 The programmable logic controller is provided with an input and display unit control panel.

本实用新型与现有技术相比具有如下有益效果: Compared with the prior art, the utility model has the following beneficial effects:

本实用新型改变牵引轮从动主轴方式,取消牵引减速箱,用伺服电机直接控制牵引,实现无极变速。如需改变捻距时,直接在可编程逻辑控制器的控制面板上设定捻距,可编程逻辑控制器根据设定值结合主轴编码器反馈值计算出牵引转速并发送指令给伺服控制器,由伺服电机精准控制牵引转速并实时监控调整,从而达到捻距自动控制的目的,保证产品质量。实现了机床操作的方便性与灵活性,提升机床自动化水平,提高生产效率,确保了产品的合格率。 The utility model changes the driven main shaft mode of the traction wheel, cancels the traction reduction box, uses the servo motor to directly control the traction, and realizes stepless speed change. If it is necessary to change the lay length, set the lay length directly on the control panel of the programmable logic controller, and the programmable logic controller calculates the traction speed according to the set value combined with the feedback value of the spindle encoder and sends an instruction to the servo controller. The servo motor accurately controls the traction speed and monitors and adjusts it in real time, so as to achieve the purpose of automatic control of lay length and ensure product quality. It realizes the convenience and flexibility of machine tool operation, improves the automation level of machine tools, improves production efficiency, and ensures the qualified rate of products.

附图说明 Description of drawings

图 1 为现有技术中捻股机床捻距控制的结构示意图; Figure 1 is a structural schematic diagram of the twist length control of the stranding machine tool in the prior art;

图 2 为本实用新型实施例的结构示意图。 Figure 2 is a schematic structural view of an embodiment of the present invention.

图中序号: 1、牵引轮,2、旋转飞轮盘,3、主轴,4、主轴电机,5、伺服电机,6、可编程逻辑控制器,7、联轴器,8、主轴编码器,9、控制面板,10、交换齿轮,11、牵引减速箱。 Serial number in the figure: 1. Traction wheel, 2. Rotating flywheel disc, 3. Main shaft, 4. Main shaft motor, 5. Servo motor, 6. Programmable logic controller, 7. Coupling, 8. Main shaft encoder, 9 , Control panel, 10, exchange gear, 11, traction reduction box.

具体实施方式 Detailed ways

以下结合附图对本实用新型的具体实施方式作进一步详细描述。 Below in conjunction with accompanying drawing, the specific embodiment of the utility model is described in further detail.

参见图2所示,一种捻股机捻距自动控制装置,包括牵引轮1、传动齿轮、旋转飞轮盘2、主轴3以及主轴电机4、伺服电机5和可编程逻辑控制器6,所述的可编程逻辑控制器6设有输入及显示单元控制面板9,所述的伺服电机5通过联轴器7与牵引轮1连接,可编程逻辑控制器6与伺服电机5采取通讯控制,所述的主轴3设置有主轴编码器8,主轴编码器8与可编程逻辑控制器6相连接。本实用新型改变牵引轮1从动主轴方式,取消牵引减速箱11,用伺服电机5直接控制牵引,实现无极变速。如需改变捻距时,直接在可编程逻辑控制器6的控制面板10上设定捻距,可编程逻辑控制器6根据设定值结合主轴编码器8反馈值计算出牵引转速并发送指令给伺服控制器,由伺服电机精准控制牵引转速并实时监控调整,从而达到捻距自动控制的目的。 Referring to shown in Fig. 2, a kind of twist length automatic control device of stranding machine comprises traction wheel 1, transmission gear, rotating flywheel disc 2, main shaft 3 and main shaft motor 4, servo motor 5 and programmable logic controller 6, described The programmable logic controller 6 is provided with an input and display unit control panel 9, the servo motor 5 is connected with the traction wheel 1 through a coupling 7, and the programmable logic controller 6 and the servo motor 5 are controlled by communication, and the The main shaft 3 is provided with a main shaft encoder 8, and the main shaft encoder 8 is connected with the programmable logic controller 6. The utility model changes the driven main shaft mode of the traction wheel 1, cancels the traction reduction box 11, and uses the servo motor 5 to directly control the traction to realize stepless speed change. When changing the lay length, set the lay length directly on the control panel 10 of the programmable logic controller 6, and the programmable logic controller 6 calculates the traction speed according to the set value in combination with the feedback value of the main shaft encoder 8 and sends an instruction to Servo controller, the servo motor accurately controls the traction speed and monitors and adjusts it in real time, so as to achieve the purpose of automatic control of lay length.

实施例只是为了便于理解本实用新型的技术方案,并不构成对本实用新型保护范围的限制,凡是未脱离本实用新型技术方案的内容或依据本实用新型的技术实质对以上方案所作的任何简单修改、等同变化与修饰,均仍属于本实用新型保护范围之内。 Embodiment is only for the convenience of understanding the technical scheme of the present utility model, does not constitute the restriction to the scope of protection of the present utility model, any simple modification that does not break away from the content of the technical solution of the present utility model or according to the technical essence of the present utility model is done to the above scheme , equivalent changes and modifications all still belong to the protection scope of the present utility model.

Claims (2)

1. strander lay pitch automaton, comprise traction wheel (1), transmission gear, rotary flyweights dish (2), main shaft (3) and spindle motor (4), it is characterized in that: also comprise servomotor (5) with programmable logic controller (PLC) (6), (1) (7) (5) servomotor be connected with traction wheel by shaft coupling, (5) (6) programmable logic controller (PLC) take Communication Control with servomotor, (8) (3) described main shaft be provided with spindle encoder, and (6) (8) spindle encoder be connected with programmable logic controller (PLC).
2. strander lay pitch automaton according to claim 1, is characterized in that: described programmable logic controller (PLC) be (6) provided with input and display unit control panel (9).
CN201420811820.4U 2014-12-22 2014-12-22 Strander lay pitch automaton Expired - Lifetime CN204314685U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420811820.4U CN204314685U (en) 2014-12-22 2014-12-22 Strander lay pitch automaton

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420811820.4U CN204314685U (en) 2014-12-22 2014-12-22 Strander lay pitch automaton

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113802399A (en) * 2021-09-23 2021-12-17 江阴特锋机械有限公司 Double-twisting equipment for twisting steel cord and control method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113802399A (en) * 2021-09-23 2021-12-17 江阴特锋机械有限公司 Double-twisting equipment for twisting steel cord and control method thereof

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Granted publication date: 20150506

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