CN204314393U - A kind of components and parts heating homogeneity detection system - Google Patents
A kind of components and parts heating homogeneity detection system Download PDFInfo
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- CN204314393U CN204314393U CN201420753785.5U CN201420753785U CN204314393U CN 204314393 U CN204314393 U CN 204314393U CN 201420753785 U CN201420753785 U CN 201420753785U CN 204314393 U CN204314393 U CN 204314393U
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Abstract
The utility model provides a kind of components and parts heating homogeneity detection system, this system comprises universal stage, pick-up unit and display device, described universal stage carries out rotation under the effect of propulsion system, described universal stage is provided with the fixation kit of at least two groups for fixing components and parts, and described fixation kit carries out rotation with described universal stage; On a predetermined position, described pick-up unit is used for detecting the thermal signal of the components and parts rotated together with described universal stage in described pick-up unit fixed installation; Described pick-up unit is connected with described display device, and described display device is for showing the testing result of described pick-up unit.Pick-up unit is applied on universal stage detection line by the utility model, and both be combined with each other, under the prerequisite guaranteeing detecting reliability, improve detection efficiency.
Description
Technical field
The utility model relates to components and parts product quality detection technique field, particularly relates to a kind of components and parts heating homogeneity detection system.
Background technology
The heating homogeneity of components and parts is one of important parameters of its quality good or not of reflection and reliability height, for electric heating tube, electric heating tube is good by metal tube, spiral resistance wire and thermal conductivity, the crystal magnesium oxide powder etc. of good insulating forms, and it is processed into U-shaped, the shape such as undaform, screw type, straight rod type as required.Electric heating tube heating unevenly will bring such as reduced lifetime, and electrical heating wire accelerated deterioration even body such as to burst at the adverse consequences, as can be seen here, and guarantee electric heater for heating homogeneity and most important to the detection of its heating uniformity.Electric heating tube is complex-shaped, and the detection system of heating homogeneity mostly is single equipment, and sense cycle is long, and automaticity is lower.
Rotating disk and index plate are mainly used in machinery industry, machining is carried out by angle orientation, detection line is not employed, and rotating disc type detects processing and is applied in additional issue device and the production testing line such as condenser welding and detection by more, but does not relate to rotating disk calibration.
Thermal imaging detector detects infrared energy by noncontact, and be converted into electric signal, and then Heat of Formation image and temperature value over the display, a kind of checkout equipment that can calculate temperature value.The heat precise quantification that thermal imaging detector can will detect, or measure, make you observe heat picture, accurately can also identify and Exact Analysis the fault zone of heating.
Utility model content
The utility model provides a kind of components and parts heating homogeneity detection system, and pick-up unit is applied on universal stage detection line by this system, and both be combined with each other, under the prerequisite guaranteeing detecting reliability, improve detection efficiency.
For reaching this object, the utility model by the following technical solutions:
The utility model provides a kind of components and parts heating homogeneity detection system, comprise universal stage, pick-up unit and display device, described universal stage carries out rotation under the effect of propulsion system, described universal stage is provided with the fixation kit of at least two groups for fixing components and parts, and described fixation kit carries out rotation with described universal stage;
On a predetermined position, described pick-up unit is used for detecting the thermal signal of the components and parts rotated together with described universal stage in described pick-up unit fixed installation;
Described pick-up unit is connected with display device, and described display device is for showing the testing result of described pick-up unit.
Further technical scheme also comprises warning device, and described warning device is connected with described pick-up unit, and described warning device is used for reporting to the police when described pick-up unit detects defective components and parts.
Further technical scheme is, fixation kit described at least two groups is along the circumferential direction evenly distributed on described universal stage;
Described fixation kit comprises one group of fixed bar be arranged in parallel, each described fixed bar is equipped with electrical appliance kit and the holder for fixing described components and parts;
Described electrical appliance kit is provided with for the described components and parts power supply interface of powering and the remote alarm interface for being connected with described warning device.
Further technical scheme also comprises control device, and described control device comprises PLC and sliding electric rail;
Described PLC is connected with warning device with described propulsion system, pick-up unit, display device respectively;
The electric rail of described cunning is connected with described electrical appliance kit, the size of current that the electric rail of described cunning is powered to described components and parts for controlling described electrical appliance kit.
Further technical scheme is, described pick-up unit is thermal imaging detector, and described thermal imaging detector comprises bracing frame and is located at the cantilever that support frame as described above can slide up and down along support frame as described above, and the free end of described cantilever is provided with pick-up lens.
Further technical scheme is, described universal stage is horizontally disposed with, described components and parts are fixed on described fixation kit perpendicular to described universal stage, and described thermal imaging detector is fixedly installed on the center of described universal stage, described pick-up lens and the contour setting of described components and parts.
Further technical scheme is, described universal stage is horizontally disposed with, described components and parts are fixed on described fixation kit perpendicular to described universal stage, and described thermal imaging detector is arranged on the outside of described universal stage and fixes according to presetting distance, described pick-up lens and the contour setting of described components and parts.
Further technical scheme is, described universal stage is horizontally disposed with, described components and parts are parallel to described universal stage and are fixed on described fixation kit, described thermal imaging detector is arranged on the top of described universal stage and fixes according to presetting distance, and described pick-up lens and described components and parts are positioned on same vertical line.
Preferably, described universal stage is circular, and described universal stage is provided with 6,12 or 24 groups of fixation kits; Described fixation kit is along the circumferential direction uniformly distributed and described universal stage is divided into 6,12 or 24 fixing locals.
The beneficial effects of the utility model are:
1, components and parts heating homogeneity detection system of the present utility model, components and parts are made to be fixed on the graduated universal stage of band, the well-regulated rotation of sequential that universal stage sets according to control system and parked, the thermal signal of thermal imaging detector to components and parts of pick-up unit detects, and by the Signal transmissions that detects to control device, control device judges that whether components and parts are qualified, thermal imaging detector test macro is applied on indexing rotary table detection line by this system, both be combined with each other, under the prerequisite guaranteeing detecting reliability, improve detection efficiency.
2, thermal imaging detector is provided with along support frame as described above slidably cantilever, achieve and the height of thermal imaging detector pick-up lens is regulated, and then can complete heating uniformity detection is carried out to the components and parts of different length, strong operability, adds the scope of application of this system to different size components and parts.
Accompanying drawing explanation
Fig. 1 is the fundamental diagram of components and parts of the present utility model heating homogeneity detection system;
Fig. 2 is the rotary display stand structure schematic diagram of components and parts of the present utility model heating homogeneity detection system;
Fig. 3 is universal stage vertical view and the partial enlarged drawing of components and parts of the present utility model heating homogeneity detection system;
Fig. 4 is the structure of the detecting device schematic diagram of components and parts of the present utility model heating homogeneity detection system;
In figure:
1-universal stage; 2-pick-up unit; 3-display device; 4-warning device; 5-control device; 6 framework pillars; 7-framework case; 8-adjustable support leg; 11-fixed bar; 12-index lever; 13-supporting seat; 14-holder; 15-electrical appliance kit; 21-testing platform; 22-detector body; 23-detector processor; 24-bracing frame; 25-cantilever; 26-pick-up lens.
Embodiment
The technical solution of the utility model is further illustrated by embodiment below in conjunction with accompanying drawing.
Embodiment 1
As shown in Figure 1, present embodiments provide a kind of components and parts heating homogeneity detection system, comprise universal stage 1, pick-up unit 2 and display device 3, described universal stage 1 carries out rotation under the effect of propulsion system, for supporting fixing components and parts, components and parts are together rotated with it, described pick-up unit 2 is for detecting components and parts heating homogeneity, and described display device 3 is electrically connected with pick-up unit 2, for showing the testing result of described pick-up unit 2.
Described components and parts heating homogeneity detection system also comprises warning device 4 and control device 5, described control device all and propulsion system, pick-up unit 2, display device 3 are connected with warning device 4, control device 5 controls the rotating speed of universal stage 1, startup and parked by propulsion system, pick-up unit 2 by the Signal transmissions that detects to control device 5, control device 5 judges whether components and parts are qualified and makes display device 3 show testing result, if components and parts are defective through judging, control device 5 makes alarm device give the alarm.
Described universal stage 1 is provided with the fixation kit of at least two groups for fixing components and parts, and described fixation kit is along the circumferential direction evenly distributed on described universal stage 1.
Particularly, as shown in Figures 2 and 3, described universal stage 1 is provided with 6 groups of fixation kits; 6 groups of fixation kits are along the circumferential direction uniformly distributed and described universal stage 1 are divided into the fixing local that 6 central angles are 60 °, the number of described fixation kit is not limited to 6, can also arrange 24 groups of fixation kits on universal stage 1,24 groups of fixation kits are along the circumferential direction uniformly distributed and described universal stage 1 are divided into the fixing local that 24 central angles are 15 °.
Described fixation kit comprises one group of fixed bar be arranged in parallel 11, described universal stage 1 is also provided with index lever 12, described index lever 12 is fixedly installed on universal stage 1 with universal stage 1 cylindrical inscribe polygonal shape, at index lever 12 head and the tail, place is fixed with supporting seat 13, described fixed bar 11 be located at adjoin described supporting seat 13 described index lever 12 on, described fixed bar 11 is vertical with index lever 12.
Described fixed bar 11 is also provided with electrical appliance kit 15 and the holder 14 for fixing described components and parts; Described components and parts are electric heating tube, described electrical appliance kit 15 be provided with for give the power supply interface of described electric heater for heating and the remote alarm interface for being connected with described warning device 4.Described holder 14 is suitable with described electric heating tube interface end.
Consult Fig. 2, described universal stage 1 is arranged on frame upper end, and frame comprises framework pillar 6, framework case 7 and adjustable support leg 8, and described adjustable support leg 8 is arranged on described bracket upright post bottom.Adjustable support leg realizes adjustable function by the cooperation of screw rod and nut, and adjustable support leg can regulate universal stage 1 plane parallelism, prevents because universal stage 1 injustice impacts testing result.
It is inner that described propulsion system are arranged on framework case 7, described universal stage 1 can rotate around the turning axle of frame central, in order to realize for the support under the motion state of universal stage 1, can below universal stage 1, framework case 7 is inner, described turning axle is fixed the support bar that several rotate with turning axle, support bar is fixedly connected with universal stage 1.The realization of universal stage 1 spinning movement is not limited to such scheme, and other attainable technical schemes all can be applicable to this.
Described pick-up unit 2 of the present utility model is the thermal imaging detector detecting described components and parts components and parts temperature when "on" position.As shown in Figure 4, described thermal imaging detector comprises detector body 22, detector processor 23 and pick-up lens 26, and thermal imaging detector is placed on testing platform 21, and described pick-up lens 26 is electrically connected with described detector processor 23.Thermal imaging detector detection system also comprises bracing frame 24, bracing frame 24 is provided with vertical direction slidably cantilever 25, and described cantilever 25 end place is provided with detection termination, and described pick-up lens 26 is located on detection termination.
Described thermal imaging detector is provided with along support frame as described above 24 slidably cantilever 25, achieve and the height of thermal imaging detector pick-up lens 26 is regulated, and then can complete to the components and parts of different length carry out heating homogeneity detect, strong operability, adds the scope of application of this system to different size components and parts.
Described universal stage 1 is horizontally disposed with, described components and parts are fixed on described fixation kit perpendicular to described universal stage 1, described thermal imaging detector is fixedly installed on the center of described universal stage 1, wherein detector body 22 and detector processor 23 are placed on framework case 7 inside, bracing frame 24 stretches out outside universal stage 1 by universal stage 1 center pit, cantilever 25 is in universal stage 1 upper end, and described pick-up lens 26 and the contour setting of described components and parts, pick-up lens 26 is taken from universal stage 1 axle center outward direction.It is to be noted that the thermal imaging detector arrangement that other can realize components and parts detect also can be applicable to this.
Described display device 3 is electrically connected with described pick-up unit 2, and display device 3 described here is electrically connected with detector processor 23.
Described control device 5 comprises PLC and sliding electric rail, and described PLC is connected with warning device 4 with described propulsion system, pick-up unit 2, display device 3 respectively; Wherein propulsion system can be servomotors.PLC is by the rotating speed of Serve Motor Control universal stage 1 and the startup of motor and parked, the position of thermal imaging detector is set, when universal stage 1 is shut down, pick-up lens 26 is in the suitable detection position of components and parts to be measured, and PLC instruction thermal imaging detector starts to detect.If components and parts are qualified after testing, then universal stage 1 continues to rotate to detect next components and parts according to PLC setting instruction.If components and parts do not meet technological parameter temperature after testing, PLC sends instruction to alarm device, after staff finds alarm, takes corresponding measure.
The electric rail of described cunning is connected with described electrical appliance kit 15, the size of current that the electric rail of described cunning is powered to described components and parts for controlling described electrical appliance kit 15.
Preferably, described pick-up lens 26 is infrared lens.
In addition, signal projector can also be provided with on described fixed bar 11, described testing platform 21 is provided with signal receiver, described signal receiver is electrically connected with control device 5, the signal of described signal receiver Received signal strength transmitter is to determine the position of components and parts to be detected, illustrate that components and parts have rotated to and can detect position when the signal receiver of pick-up unit 2 receives signal projector signal, pick-up unit 2 detects.
Embodiment 2
Present embodiments provide a kind of components and parts heating homogeneity detection system, its technical scheme is identical with embodiment 1, and difference part is, the relative position of thermal imaging detector and components and parts.
In the present embodiment, described universal stage 1 is horizontally disposed with, described components and parts are fixed on described fixation kit perpendicular to described universal stage 1, described thermal imaging detector is arranged on the outside of described universal stage 1 and fixes according to presetting distance, described pick-up lens 26 and the contour setting of described components and parts, pick-up lens 26 is taken from universal stage 1 axle center outward direction.
Embodiment 3
Present embodiments provide a kind of components and parts heating homogeneity detection system, its technical scheme is identical with embodiment 1, and difference part is, the relative position of thermal imaging detector and components and parts.
In the present embodiment, described universal stage 1 is horizontally disposed with, described components and parts are parallel to described universal stage 1 and are fixed on described fixation kit, described thermal imaging detector is arranged on the top of described universal stage 1 and fixes according to presetting distance, described pick-up lens 26 is positioned on same vertical line with described components and parts, and pick-up lens 26 is taken from the top down.
Embodiment 4
Present embodiments provide a kind of components and parts heating homogeneity detection system, its technical scheme is identical with embodiment 1, and difference part is, described universal stage 1 is provided with 12 groups of fixation kits; Fixation kit described in 12 groups is along the circumferential direction uniformly distributed and described universal stage 1 is divided into the fixing local that 12 central angles are 30 °.
Below know-why of the present utility model is described in conjunction with specific embodiments.These describe just in order to explain principle of the present utility model, and can not be interpreted as the restriction to the utility model protection domain by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other embodiment of the present utility model, and these modes all will fall within protection domain of the present utility model.
Claims (9)
1. a components and parts heating homogeneity detection system, comprises universal stage (1), pick-up unit (2) and display device (3), it is characterized in that:
Described universal stage (1) carries out rotation under the effect of propulsion system, described universal stage (1) is provided with the fixation kit of at least two groups for fixing components and parts, and described fixation kit carries out rotation with described universal stage (1);
On a predetermined position, described pick-up unit (2) is for detecting the thermal signal of the components and parts rotated together with described universal stage (1) in described pick-up unit (2) fixed installation;
Described pick-up unit (2) is connected with described display device (3), and described display device (3) is for showing the testing result of described pick-up unit (2).
2. components and parts heating homogeneity detection system according to claim 1, it is characterized in that: also comprise warning device (4), described warning device (4) is connected with described pick-up unit (2), and described warning device (4) is for reporting to the police when described pick-up unit (2) detects defective components and parts.
3. components and parts heating homogeneity detection system according to claim 2, is characterized in that: fixation kit described at least two groups is along the circumferential direction evenly distributed on described universal stage (1);
Described fixation kit comprises one group of fixed bar be arranged in parallel (11), each described fixed bar (11) is equipped with electrical appliance kit (15) and the holder (14) for fixing described components and parts;
Described electrical appliance kit (15) is provided with for the described components and parts power supply interface of powering and the remote alarm interface for being connected with described warning device (4).
4. components and parts heating homogeneity detection system according to claim 3, it is characterized in that: also comprise control device (5), described control device (5) comprises PLC and sliding electric rail;
Described PLC is connected with warning device (4) with described propulsion system, pick-up unit (2), display device (3) respectively;
The electric rail of described cunning is connected with described electrical appliance kit (15), the size of current that the electric rail of described cunning is powered to described components and parts for controlling described electrical appliance kit (15).
5. the components and parts heating homogeneity detection system according to any one of claim 1-4, it is characterized in that: described pick-up unit (2) is thermal imaging detector, described thermal imaging detector comprises bracing frame (24) and is located at the cantilever (25) that support frame as described above (24) can slide up and down along support frame as described above (24), and the free end of described cantilever (25) is provided with pick-up lens (26).
6. components and parts heating homogeneity detection system according to claim 5, it is characterized in that: described universal stage (1) is horizontally disposed with, described components and parts are fixed on described fixation kit perpendicular to described universal stage (1), described thermal imaging detector is fixedly installed on the center of described universal stage (1), described pick-up lens (26) and the contour setting of described components and parts.
7. components and parts heating homogeneity detection system according to claim 5, it is characterized in that: described universal stage (1) is horizontally disposed with, described components and parts are fixed on described fixation kit perpendicular to described universal stage (1), described thermal imaging detector is arranged on the outside of described universal stage (1) and fixes according to presetting distance, described pick-up lens (26) and the contour setting of described components and parts.
8. components and parts heating homogeneity detection system according to claim 5, it is characterized in that: described universal stage (1) is horizontally disposed with, described components and parts are parallel to described universal stage (1) and are fixed on described fixation kit, described thermal imaging detector is arranged on the top of described universal stage (1) and fixes according to presetting distance, and described pick-up lens (26) and described components and parts are positioned on same vertical line.
9. the components and parts heating homogeneity detection system according to any one of claim 1-4, is characterized in that: described universal stage (1) is for circular, and described universal stage (1) is provided with 6,12 or 24 groups of fixation kits; Described fixation kit is along the circumferential direction uniformly distributed and described universal stage (1) is divided into 6,12 or 24 fixing locals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420753785.5U CN204314393U (en) | 2014-12-03 | 2014-12-03 | A kind of components and parts heating homogeneity detection system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420753785.5U CN204314393U (en) | 2014-12-03 | 2014-12-03 | A kind of components and parts heating homogeneity detection system |
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| CN204314393U true CN204314393U (en) | 2015-05-06 |
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| CN201420753785.5U Expired - Fee Related CN204314393U (en) | 2014-12-03 | 2014-12-03 | A kind of components and parts heating homogeneity detection system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106353358A (en) * | 2016-09-08 | 2017-01-25 | 哈尔滨工程大学 | Method for detecting aging of heating membrane in temperature control device |
| CN108982584A (en) * | 2018-07-11 | 2018-12-11 | 辽宁嘉顺化工科技有限公司 | Electric heating tube internal oxidition magnesium uniformity detection system and method |
-
2014
- 2014-12-03 CN CN201420753785.5U patent/CN204314393U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106353358A (en) * | 2016-09-08 | 2017-01-25 | 哈尔滨工程大学 | Method for detecting aging of heating membrane in temperature control device |
| CN108982584A (en) * | 2018-07-11 | 2018-12-11 | 辽宁嘉顺化工科技有限公司 | Electric heating tube internal oxidition magnesium uniformity detection system and method |
| CN108982584B (en) * | 2018-07-11 | 2020-11-06 | 辽宁嘉顺化工科技有限公司 | System and method for detecting uniformity of magnesium oxide in electric heating pipe |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150506 Termination date: 20211203 |
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| CF01 | Termination of patent right due to non-payment of annual fee |