CN204304800U - A kind of alternating current-direct current mixing laminated bus for IGBT valve - Google Patents
A kind of alternating current-direct current mixing laminated bus for IGBT valve Download PDFInfo
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- CN204304800U CN204304800U CN201420496889.2U CN201420496889U CN204304800U CN 204304800 U CN204304800 U CN 204304800U CN 201420496889 U CN201420496889 U CN 201420496889U CN 204304800 U CN204304800 U CN 204304800U
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- 239000003990 capacitor Substances 0.000 claims abstract description 21
- 238000010521 absorption reaction Methods 0.000 claims abstract description 11
- 230000005672 electromagnetic field Effects 0.000 claims description 3
- 238000002788 crimping Methods 0.000 claims 1
- 238000010030 laminating Methods 0.000 claims 1
- 230000010354 integration Effects 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004092 self-diagnosis Methods 0.000 description 1
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Abstract
本实用新型涉及一种用于IGBT阀的交直流混合叠层母线,IGBT阀包括IGBT(1)、散热器(2)、直流电容(3)、叠层母线(4)和交流母线(5);IGBT(1)安装于散热器(2)上,IGBT(1)与直流电容(3)通过叠层母线(4)连接;交流母线(5)短接上下两只IGBT(1)构成其交流输出;交直流混合叠层母线由交流母线(5)与直流侧的叠层母线(4)通过绝缘膜压合组成。本实用新型提供的交直流混合叠层母线用于完成功率电路(IGBT)与直流电容的电气连接,通过正负层叠平行分布的结构形式降低分布电感,从而降低功率单元两端的反向峰值电压,降低功率器件对电压保护吸收电路的要求,提高功率器件运行的可靠性和稳定性,同时提高电路的集成度,便于维修维护。
The utility model relates to an AC-DC hybrid laminated busbar for IGBT valves. The IGBT valve comprises IGBTs (1), radiators (2), DC capacitors (3), laminated busbars (4) and AC busbars (5) ; The IGBT (1) is installed on the radiator (2), and the IGBT (1) and the DC capacitor (3) are connected through the laminated busbar (4); the AC busbar (5) short-circuits the upper and lower two IGBTs (1) to form its AC Output; the AC-DC hybrid laminated busbar is composed of the AC busbar (5) and the laminated busbar (4) on the DC side through insulating films. The AC-DC hybrid laminated bus bar provided by the utility model is used to complete the electrical connection between the power circuit (IGBT) and the DC capacitor, and the distributed inductance is reduced through the structure of positive and negative laminated parallel distribution, thereby reducing the reverse peak voltage at both ends of the power unit. Reduce the requirements of the power device for the voltage protection absorption circuit, improve the reliability and stability of the power device operation, and improve the integration of the circuit at the same time, which is convenient for repair and maintenance.
Description
技术领域 technical field
本实用新型涉及一种电力电子技术领域的IGBT阀,具体讲涉及一种用于IGBT阀的交直流混合叠层母线。 The utility model relates to an IGBT valve in the technical field of electric power electronics, in particular to an AC-DC hybrid laminated busbar for the IGBT valve.
背景技术 Background technique
IGBT阀是以IGBT等电力电子器件为开关的执行元件,其可将电源电路、保护电路、控制电路、自诊断电路与电力电子器件集成为一体的智能单元。单元之间的串联或并联这种积木式组合即可组成各种不同用途的电力电子装置。 The IGBT valve is an actuator that uses power electronic devices such as IGBT as switches. It is an intelligent unit that integrates power circuits, protection circuits, control circuits, self-diagnosis circuits and power electronic devices. The building block combination of series or parallel connection between units can form a variety of power electronic devices for different purposes.
电力电子装置中,单元IGBT主要工作在开关状态,充、放电状态时直流电容工作,电容充、放电时的电流不断流过直流母线。直流母线自身的电感对电容充放电会产生影响。同时连接上、下两只IGBT的交流母线在多只IGBT并联使用时,由于电流分布不均,对装置造成了热场的分布不均,某些位置的IGBT易因为过温造成损毁。 In power electronic devices, the unit IGBT mainly works in the switching state, and the DC capacitor works in the charging and discharging state, and the current continuously flows through the DC bus when the capacitor is charging and discharging. The inductance of the DC bus itself will affect the charging and discharging of the capacitor. When the AC bus bar connecting the upper and lower IGBTs is used in parallel with multiple IGBTs, the uneven distribution of the current will cause uneven distribution of the thermal field on the device, and the IGBTs in some positions will be easily damaged due to overheating.
实用新型内容 Utility model content
针对现有技术的不足,本实用新型的目的是提供一种用于IGBT阀的交直流混合叠层母线,该交直流混合叠层母线用于完成功率电路(IGBT)与器件(直流电容)的电气连接,通过正负层叠平行分布的结构形式降低分布电感,从而降低功率单元两端的反向峰值电压,降低功率器件对电压保护吸收电路的要求,通过交流母线使电流分布更均匀,提高功率器件运行的可靠性和稳定性,同时提高了电路的集成度,便于维修维护。 In view of the deficiencies in the prior art, the purpose of this utility model is to provide an AC-DC hybrid laminated busbar for IGBT valves, which is used to complete the connection between the power circuit (IGBT) and the device (DC capacitor). Electrical connection, reduce the distributed inductance through the positive and negative lamination parallel distribution structure, thereby reducing the reverse peak voltage at both ends of the power unit, reducing the requirements of the power device for the voltage protection absorption circuit, making the current distribution more uniform through the AC bus, and improving the power of the power device. The reliability and stability of the operation, while improving the integration of the circuit, is convenient for repair and maintenance.
本实用新型的目的是采用下述技术方案实现的: The purpose of this utility model is to adopt following technical scheme to realize:
本实用新型提供一种用于IGBT阀的交直流混合叠层母线,所述IGBT阀包括IGBT 1、散热器2、直流电容3、叠层母线4和交流母线5;所述IGBT 1安装于散热器2上,所述IGBT1与直流电容3用叠层母线4连接;所述交流母线5连接上下两只IGBT 1构成其交流输出;其改进之处在于,所述交直流混合叠层母线由交流母线5、绝缘膜和直流侧的叠层母线4压合而成。 The utility model provides an AC-DC hybrid laminated busbar for IGBT valves. The IGBT valve includes an IGBT 1, a radiator 2, a DC capacitor 3, a laminated busbar 4 and an AC busbar 5; On the device 2, the IGBT1 and the DC capacitor 3 are connected by a laminated bus 4; the AC bus 5 is connected with the upper and lower two IGBTs 1 to form its AC output; the improvement is that the AC-DC hybrid laminated bus is composed of an AC The busbar 5, the insulating film and the laminated busbar 4 on the DC side are pressed together.
进一步地,所述IGBT阀包括保护吸收及控制单元6、电源组件7和机械外壳8;所述机械外壳8包括平行设置的顶面、底面以及在顶面与底面之间竖直设置的支撑杆;所述顶面的尺寸小于底面尺寸;所述散热器2和交流母线5安装于机械外壳8的底面上,所述保护吸收 及控制单元6和电源组件7安装于机械外壳8的顶面上;所述直流电容3竖直设置于机械外壳8的底面上且高度高于机械外壳8的顶面。 Further, the IGBT valve includes a protection absorption and control unit 6, a power supply assembly 7, and a mechanical housing 8; the mechanical housing 8 includes a top surface, a bottom surface arranged in parallel, and a support rod vertically arranged between the top surface and the bottom surface The size of the top surface is smaller than the size of the bottom surface; the radiator 2 and the AC busbar 5 are installed on the bottom surface of the mechanical casing 8, and the protection absorption and control unit 6 and the power supply assembly 7 are installed on the top surface of the mechanical casing 8 ; The DC capacitor 3 is vertically arranged on the bottom surface of the mechanical casing 8 and is higher than the top surface of the mechanical casing 8 .
进一步地,所述电源组件7为IGBT阀中的器件供电。 Further, the power supply assembly 7 supplies power to devices in the IGBT valve.
进一步地,所述叠层母线4包括正直流母线和负直流母线; Further, the laminated busbar 4 includes a positive DC busbar and a negative DC busbar;
将叠层母线4与交流母线5合二为一,即具备叠层母线4用于完成IGBT 1与直流电容3电气连接的功能,且具备连接上下两只IGBT构成交流输出功能;正直流母线和负直流母线及交流母线5平行分布,正直流母线位于负直流母线和交流侧母线之间,所述交流母线5、正直流母线和负直流母线通过绝缘膜压接成为一体。 Combining the laminated bus bar 4 and the AC bus bar 5 into one, it has the function of the laminated bus bar 4 to complete the electrical connection between the IGBT 1 and the DC capacitor 3, and has the function of connecting the upper and lower IGBTs to form an AC output; the positive DC bus bar and the The negative DC bus bar and the AC bus bar 5 are distributed in parallel, the positive DC bus bar is located between the negative DC bus bar and the AC side bus bar, and the AC bus bar 5, the positive DC bus bar and the negative DC bus bar are crimped into one body through an insulating film.
进一步地,交直流混合叠层母线中的交流母线5上开有圆孔,该圆孔尺寸根据交流侧电磁场强度计算得出;所述圆孔使电流平均分布在交流母线5上,避免发生交流母线5局部电流集中发热的现象。 Further, there is a round hole on the AC bus 5 in the AC-DC hybrid laminated bus, and the size of the round hole is calculated according to the strength of the electromagnetic field on the AC side; the round hole makes the current evenly distributed on the AC bus 5, avoiding the occurrence of AC The phenomenon that the local current of the busbar 5 is concentrated and heated.
与现有技术比,本实用新型达到的有益效果是: Compared with the prior art, the beneficial effects achieved by the utility model are:
1、集成交流侧母线、直流侧母线其安装更可靠、便捷; 1. The integrated AC side busbar and DC side busbar are more reliable and convenient to install;
2、由于直流侧母线正负层叠平行分布其杂散电感更低; 2. The stray inductance is lower due to the parallel distribution of the positive and negative stacks of the DC side bus;
3、原有的交流母线增加了表面面积,更好的增加了散热; 3. The original AC bus increases the surface area, which better increases the heat dissipation;
4、交流侧由于封闭在绝缘膜内,可以更好的降低电磁干扰; 4. Since the AC side is enclosed in the insulating film, electromagnetic interference can be better reduced;
5、本实用新型提供的交直流混合叠层母线用于完成功率电路(IGBT)与器件(直流电容)的电气连接,通过正负层叠平行分布的结构形式降低分布电感,从而降低功率单元两端的反向峰值电压,降低功率器件对电压保护吸收电路的要求,提高功率器件运行的可靠性和稳定性,同时提高了电路的集成度,便于维修维护。 5. The AC-DC hybrid laminated bus bar provided by the utility model is used to complete the electrical connection between the power circuit (IGBT) and the device (DC capacitor), and the distributed inductance is reduced through the positive and negative laminated parallel distribution structure, thereby reducing the power unit. The reverse peak voltage reduces the requirements of the power device on the voltage protection absorption circuit, improves the reliability and stability of the power device operation, and at the same time improves the integration of the circuit, which is convenient for repair and maintenance.
6、在多只IGBT并联时,交流侧电流分布更均匀,保障每只IGBT工作在相同状态。 6. When multiple IGBTs are connected in parallel, the current distribution on the AC side is more uniform, ensuring that each IGBT works in the same state.
附图说明 Description of drawings
图1是本实用新型提供的IGBT阀的俯视图; Fig. 1 is the top view of the IGBT valve provided by the utility model;
图2是本实用新型提供的IGBT阀的侧视图; Fig. 2 is a side view of the IGBT valve provided by the utility model;
图3是本实用新型提供的交流母线示意图; Fig. 3 is a schematic diagram of the AC busbar provided by the utility model;
图4是本实用新型提供的交直流混合叠层母线结构图; Fig. 4 is a structural diagram of the AC-DC hybrid laminated busbar provided by the utility model;
其中:1-IGBT,2-散热器,3-直流电容,4-叠层母线,5-交流母线,6-保护吸收及控制单元,7-电源组件,8-机械外壳,41-正直流母线,42-负直流母线,9-绝缘膜。 Among them: 1-IGBT, 2-radiator, 3-DC capacitor, 4-laminated busbar, 5-AC busbar, 6-protection absorption and control unit, 7-power supply component, 8-mechanical shell, 41-positive DC busbar , 42-negative DC bus, 9-insulation film.
具体实施方式 Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步的详细说明。 Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.
本实用新型提供的IGBT阀的俯视图如图1所示,IGBT阀通常由IGBT 1、散热器2、直流电容3、叠层母线4、交流母线5、保护吸收及控制单元6、电源组件7、机械外壳8组成。所述IGBT 1安装于散热器2之上,与直流电容3通过叠层母线4连接,具体如图2所示。交流母线5短接上下两只IGBT构成其交流输出,其外形如图3所示。 The top view of the IGBT valve provided by the utility model is shown in Figure 1. The IGBT valve is usually composed of an IGBT 1, a radiator 2, a DC capacitor 3, a laminated bus 4, an AC bus 5, a protection absorption and control unit 6, a power supply assembly 7, Mechanical shell 8 forms. The IGBT 1 is installed on the radiator 2, and connected with the DC capacitor 3 through the stacked bus bar 4, as shown in FIG. 2 . The AC bus 5 short-circuits the upper and lower two IGBTs to form its AC output, and its appearance is shown in Figure 3 .
所述机械外壳8包括平行设置的顶面、底面以及在顶面与底面之间竖直设置的支撑杆;所述顶面的尺寸小于底面尺寸;所述散热器2和交流母线5均安装于机械外壳8的底面上,所述保护吸收及控制单元6和电源组件7均安装于机械外壳8的顶面上;所述直流电容3竖直设置于机械外壳8的底面上且高度高于机械外壳8的顶面。电源组件7用于为IGBT阀中的器件供电。 The mechanical housing 8 includes a top surface arranged in parallel, a bottom surface, and a support rod vertically arranged between the top surface and the bottom surface; the size of the top surface is smaller than the size of the bottom surface; the radiator 2 and the AC busbar 5 are installed on On the bottom surface of the mechanical casing 8, the protection absorption and control unit 6 and the power supply assembly 7 are installed on the top surface of the mechanical casing 8; the DC capacitor 3 is vertically arranged on the bottom surface of the mechanical casing 8 and is higher than the mechanical The top surface of the shell 8. The power supply component 7 is used to supply power to devices in the IGBT valve.
本实用新型提供的交直流混合叠层母线结构图如图4所示,叠层母线4和交流母线5构成交直流混合叠层母线,所述交直流混合叠层母线由交流侧母线与直流侧叠层母线通过绝缘膜9压合组成,成为一体的交直流混合叠层母线。具体为:叠层母线4包括正直流母线41和负直流母线42;将叠层母线4与交流母线5合二为一,即具备叠层母线4用于完成IGBT 1与直流电容3电气连接的功能,且具备连接上下两只IGBT构成交流输出功能;正直流母线41和负直流母线42及交流母线5平行分布,正直流母线位于负直流母线和交流侧母线之间,所述交流母线5、正直流母线41和负直流母线42通过绝缘膜9压接成为一体。通过正负层叠平行分布的结构形式降低分布电感,从而降低功率单元两端的反向峰值电压,降低功率器件对电压保护吸收电路的要求,提高功率器件运行的可靠性和稳定性,同时提高了电路的集成度,便于维修维护。 The structural diagram of the AC-DC hybrid laminated busbar provided by the utility model is shown in Figure 4. The laminated busbar 4 and the AC busbar 5 form an AC-DC hybrid laminated busbar. The laminated busbar is formed by pressing the insulating film 9 to form an integrated AC and DC hybrid laminated busbar. Specifically: the laminated bus bar 4 includes a positive DC bus bar 41 and a negative DC bus bar 42; the laminated bus bar 4 and the AC bus bar 5 are combined into one, that is, the laminated bus bar 4 is used to complete the electrical connection between the IGBT 1 and the DC capacitor 3 function, and has the function of connecting the upper and lower two IGBTs to form an AC output; the positive DC bus 41, the negative DC bus 42 and the AC bus 5 are distributed in parallel, the positive DC bus is located between the negative DC bus and the AC side bus, and the AC bus 5, The positive DC bus bar 41 and the negative DC bus bar 42 are crimped together through the insulating film 9 . The distributed inductance is reduced through the structure of positive and negative laminated parallel distribution, thereby reducing the reverse peak voltage at both ends of the power unit, reducing the requirements of the power device for the voltage protection absorption circuit, improving the reliability and stability of the power device operation, and improving the circuit at the same time The integration level is convenient for repair and maintenance.
交直流混合叠层母线中的交流母线5上开有圆孔,该圆孔尺寸根据交流侧电磁场强度计算得出;所述圆孔使电流平均分布在交流母线5上,避免发生交流母线5局部电流集中发热的现象。 There is a circular hole on the AC bus 5 in the AC-DC hybrid laminated bus, and the size of the circular hole is calculated according to the electromagnetic field strength of the AC side; the circular hole makes the current evenly distributed on the AC bus 5, avoiding the localization of the AC bus 5. The phenomenon of concentrated current heating.
最后应当说明的是:以上实施例仅用以说明本实用新型的技术方案而非对其限制,参照上述实施例对本实用新型进行了详细的说明,所属领域的普通技术人员可以对本实用新型的具体实施方式进行修改或者等同替换,这些未脱离本实用新型精神和范围的任何修改或者等同替换,均在申请待批的本实用新型的权利要求保护范围之内。 Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit them. The implementation mode is modified or equivalently replaced, and any modification or equivalently replaced without departing from the spirit and scope of the present utility model is within the protection scope of the claims of the utility model whose application is pending.
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DE102017222114A1 (en) | 2017-12-07 | 2019-06-13 | Zf Friedrichshafen Ag | AC busbar for an inverter |
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DE102017222114A1 (en) | 2017-12-07 | 2019-06-13 | Zf Friedrichshafen Ag | AC busbar for an inverter |
DE102017222114B4 (en) | 2017-12-07 | 2024-03-21 | Zf Friedrichshafen Ag | AC power rail for an inverter |
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