CN204299985U - Hydraulic variable flow controls oil pumper - Google Patents
Hydraulic variable flow controls oil pumper Download PDFInfo
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Abstract
本实用新型公开了一种液压变量控制抽油机,包括抽油装置、液压油缸、液压泵组、变量液压泵、电机、液压变量机构以及电磁换向阀,液压变量泵与液压油缸的有杆腔管路连通,液压变量泵连接有:在抽油装置下降过程吸收能量、在抽油装置上升过程中释放能量的蓄能装置,在抽油装置上下升降的轨迹内设有:接收抽油装置上下运动极点信号而控制电磁换向阀换向的接近开关。本实用新型通过在液压系统中设置蓄能装置,利用蓄能装置在抽油装置下降时产生的重力作用而吸收储存能量,并在抽油装置上升时配合电机共同驱动液压变量泵,从而使得抽油装置下降时自身重力作用压缩液压油产生的高压能量能得到有效利用,达到了节能降耗、降低设备使用成本的目的。
The utility model discloses a hydraulic variable control pumping unit, which comprises an oil pumping device, a hydraulic cylinder, a hydraulic pump group, a variable hydraulic pump, a motor, a hydraulic variable mechanism, an electromagnetic reversing valve, a hydraulic variable pump and a hydraulic cylinder with a rod The cavity and pipeline are connected, and the hydraulic variable pump is connected with: an energy storage device that absorbs energy during the descent of the oil pumping device and releases energy during the rising process of the oil pumping device. A proximity switch that moves the pole signal up and down to control the reversing of the electromagnetic reversing valve. The utility model arranges an energy storage device in the hydraulic system, utilizes the gravitational effect of the energy storage device when the oil pumping device descends to absorb and store energy, and cooperates with the motor to jointly drive the hydraulic variable pump when the oil pumping device rises, so that the pumping When the oil device is lowered, the high-pressure energy generated by compressing the hydraulic oil under its own gravity can be effectively utilized, achieving the purpose of saving energy, reducing consumption, and reducing equipment use costs.
Description
技术领域technical field
本实用新型涉及一种液压变量控制抽油机。The utility model relates to a hydraulic variable control pumping unit.
背景技术Background technique
抽油机的抽油装置通过液压系统控制推动动作油缸,带动抽油装置作上下升降运动而抽取地下原油。抽油装置上升依靠油缸作用,而下降主要依托自身重力作用,现有的液压系统中,推动油缸动作的变量泵主要依靠电机驱动,而抽油装置下降过程中,由于抽油装置自身重力作用压缩液压油产生的高压能量却没有得到有效利用,造成这部分能量的浪费,不利于节能降耗、降低设备使用成本。The pumping unit of the pumping unit is controlled by the hydraulic system to push the action cylinder, which drives the pumping device to move up and down to extract underground crude oil. The rise of the oil pumping device relies on the action of the oil cylinder, while the descent mainly relies on its own gravity. In the existing hydraulic system, the variable pump that drives the action of the oil cylinder is mainly driven by the motor. The high-pressure energy generated by the hydraulic oil has not been effectively utilized, resulting in a waste of this part of energy, which is not conducive to saving energy and reducing consumption and reducing equipment use costs.
实用新型内容Utility model content
本实用新型要解决的技术问题是:克服现有技术中之不足,提供一种液压变量控制抽油机,其在抽油装置下降过程中能储存高压能量,并在抽油装置上升时释放该高压能量推动抽油装置上升,以节约能耗,降低成本。The technical problem to be solved by the utility model is: to overcome the deficiencies in the prior art, to provide a hydraulic variable control pumping unit, which can store high-pressure energy during the descending process of the pumping device, and release the energy when the pumping device rises. The high-pressure energy pushes the pumping unit up to save energy and reduce costs.
本实用新型解决其技术问题所采用的技术方案是:一种液压变量控制抽油机,包括作上下升降运动抽取原油的抽油装置、推动抽油装置运动的液压油缸、控制液压油缸动作的液压系统,所述的液压系统具有液压泵组、变量液压泵、驱动液压变量泵转动的电机以及控制液压变量泵变换液压油输出方向的液压变量机构,在液压泵组通向变量液压泵的油路上设有变换液压油流动方向的电磁换向阀,电磁换向阀与液压变量泵之间的油路上设有控制液压变量机构速度的节流阀,液压变量泵与液压油缸的有杆腔管路连通,液压变量泵连接有:在抽油装置下降过程吸收能量、在抽油装置上升过程中释放能量而推动抽油装置运动的蓄能装置,在抽油装置上下升降的轨迹内设有:接收抽油装置上下运动极点信号而控制电磁换向阀换向的接近开关。The technical scheme adopted by the utility model to solve the technical problem is: a hydraulic variable control pumping unit, including an oil pumping device for lifting and lowering to extract crude oil, a hydraulic cylinder for pushing the oil pumping device to move, and a hydraulic cylinder for controlling the action of the hydraulic cylinder. system, the hydraulic system has a hydraulic pump group, a variable hydraulic pump, a motor that drives the hydraulic variable pump to rotate, and a hydraulic variable mechanism that controls the hydraulic variable pump to change the output direction of hydraulic oil. There is an electromagnetic reversing valve for changing the flow direction of hydraulic oil, and a throttle valve for controlling the speed of the hydraulic variable mechanism is installed on the oil circuit between the electromagnetic reversing valve and the hydraulic variable pump. Connected, the hydraulic variable pump is connected with: an energy storage device that absorbs energy during the descending process of the oil pumping device and releases energy during the rising process of the oil pumping device to promote the movement of the oil pumping device. The proximity switch that controls the reversing of the electromagnetic reversing valve by the pole signal of the pumping unit moving up and down.
优选地,所述的蓄能装置为液压蓄能器,液压蓄能器与液压变量泵管路连接而储蓄抽油装置下降时重力推动产生的能量。Preferably, the energy storage device is a hydraulic accumulator, and the hydraulic accumulator is connected with the hydraulic variable pump pipeline to store the energy generated by gravity when the oil pumping device descends.
或者也可以,所述的蓄能装置为飞轮,飞轮转动设在电机与液压变量泵之间而储蓄抽油装置下降时重力推动产生的能量。Alternatively, the energy storage device is a flywheel, and the flywheel rotates and is installed between the motor and the hydraulic variable pump to store the energy generated by gravity when the pumping device descends.
为准确检测抽油装置上下运动极点位置,所述的接近开关包括控制抽油装置上运动极点的上接近开关和控制抽油装置下运动极点的下接近开关。In order to accurately detect the position of the up-and-down movement pole of the oil pumping device, the proximity switch includes an upper proximity switch for controlling the upper movement pole of the oil pumping device and a lower proximity switch for controlling the lower movement pole of the oil pumping device.
本实用新型的有益效果是:本实用新型通过在液压系统中设置蓄能装置,利用蓄能装置在抽油装置下降时产生的重力作用而吸收储存能量,并在抽油装置上升时配合电机共同驱动液压变量泵,推动液压油缸动作,从而使得抽油装置下降时自身重力作用压缩液压油产生的高压能量能得到有效利用,达到了节能降耗、降低设备使用成本的目的。The beneficial effects of the utility model are: the utility model sets an energy storage device in the hydraulic system, utilizes the gravitational effect of the energy storage device generated when the oil pumping device is lowered to absorb and store energy, and cooperates with the motor when the oil pumping device rises. Drive the hydraulic variable pump and push the hydraulic cylinder to move, so that the high-pressure energy generated by compressing the hydraulic oil under its own gravity can be effectively used when the oil pumping device is lowered, achieving the purpose of saving energy, reducing consumption and reducing the cost of equipment use.
附图说明Description of drawings
下面结合附图和实施方式对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型第一种实施方式的结构示意图。Fig. 1 is a schematic structural view of the first embodiment of the utility model.
图2是本实用新型第二种实施方式的结构示意图。Fig. 2 is a schematic structural view of the second embodiment of the utility model.
图中1.抽油装置 2.液压油缸 3.液压泵组 4.变量液压泵 5.电机6.液压变量机构 7.电磁换向阀 8.节流阀 9.液压蓄能器 10.飞轮11-1.上接近开关 11-2.下接近开关 12.溢流阀In the figure 1. Oil pumping device 2. Hydraulic cylinder 3. Hydraulic pump group 4. Variable hydraulic pump 5. Motor 6. Hydraulic variable mechanism 7. Electromagnetic reversing valve 8. Throttle valve 9. Hydraulic accumulator 10. Flywheel 11 -1. Upper proximity switch 11-2. Lower proximity switch 12. Relief valve
具体实施方式Detailed ways
现在结合附图对本实用新型作进一步的说明。这些附图均为简化的示意图仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。The utility model is described further in conjunction with accompanying drawing now. These drawings are simplified schematic diagrams only to illustrate the basic structure of the utility model in a schematic way, so they only show the configurations related to the utility model.
如图1所示的是本实用新型第一种实施方式的结构示意图,一种液压变量控制抽油机,包括作上下升降运动抽取原油的抽油装置1、推动抽油装置1运动的液压油缸2、控制液压油缸2动作的液压系统,抽油装置1与液压油缸2的活塞杆伸出端相连接。As shown in Figure 1 is a structural schematic diagram of the first embodiment of the present utility model, a hydraulic variable control oil pumping unit, including an oil pumping device 1 for pumping crude oil in up and down movements, and a hydraulic cylinder for pushing the oil pumping device 1 to move 2. The hydraulic system that controls the action of the hydraulic cylinder 2, the oil pumping device 1 is connected with the piston rod extension end of the hydraulic cylinder 2.
所述的液压系统具有液压泵组3、变量液压泵4、驱动液压变量泵4转动的电机5以及控制液压变量泵4变换液压油输出方向的液压变量机构6,在液压泵组3通向变量液压泵4的油路上设有变换液压油流动方向的电磁换向阀7,电磁换向阀7与液压变量泵4之间的油路上设有控制液压变量机构6速度的节流阀8,液压变量泵4与液压油缸2的有杆腔管路连通。The hydraulic system has a hydraulic pump group 3, a variable hydraulic pump 4, a motor 5 that drives the hydraulic variable pump 4 to rotate, and a hydraulic variable mechanism 6 that controls the hydraulic variable pump 4 to change the output direction of hydraulic oil. The oil circuit of the hydraulic pump 4 is provided with an electromagnetic reversing valve 7 for changing the flow direction of the hydraulic oil. The oil circuit between the electromagnetic reversing valve 7 and the hydraulic variable pump 4 is provided with a throttle valve 8 for controlling the speed of the hydraulic variable mechanism 6 . The variable displacement pump 4 communicates with the rod chamber pipeline of the hydraulic cylinder 2 .
液压变量泵4连接有:在抽油装置1下降过程吸收能量、在抽油装置1上升过程中释放能量而推动抽油装置1运动的蓄能装置,本实施例中,优选的蓄能装置为液压蓄能器9,液压蓄能器9与液压变量泵4管路连接而储蓄抽油装置1下降时重力推动产生的能量。The hydraulic variable pump 4 is connected with an energy storage device that absorbs energy during the descending process of the oil pumping device 1 and releases energy during the rising process of the oil pumping device 1 to push the oil pumping device 1 to move. In this embodiment, the preferred energy storage device is Hydraulic accumulator 9, hydraulic accumulator 9 is connected with hydraulic variable pump 4 pipelines to store the energy generated by gravity when the oil pumping device 1 descends.
在抽油装置1上下升降的轨迹内设有控制电磁换向阀7换向的接近开关,所述的接近开关包括控制抽油装置1上运动极点的上接近开关11-1和控制抽油装置1下运动极点的下接近开关11-2,上接近开关11-1、下接近开关11-2在抽油装置1运动到上下极点时,发出信号控制电磁换向阀7改变方向。A proximity switch for controlling the reversing of the electromagnetic reversing valve 7 is provided in the up-and-down trajectory of the oil pumping device 1, and the proximity switch includes an upper proximity switch 11-1 for controlling the upper movement pole of the oil pumping device 1 and controlling the oil pumping device. 1 The lower proximity switch 11-2 of the lower movement pole, the upper proximity switch 11-1, and the lower proximity switch 11-2 send a signal to control the electromagnetic reversing valve 7 to change direction when the oil pumping device 1 moves to the upper and lower poles.
在液压泵组3通向电磁换向阀7、变量液压泵4连通液压油缸2的油路上分别设有对液压系统工作油路起安全保护作用的溢流阀12。Relief valves 12 are provided on the oil passages where the hydraulic pump group 3 leads to the electromagnetic reversing valve 7 and the variable hydraulic pump 4 communicates with the hydraulic cylinder 2 to protect the working oil passage of the hydraulic system.
工作过程简述如下:电机5启动带动变量液压泵4旋转做功,当电磁换向阀7不得电时,液压变量机构6不作用,变量液压泵4处于零位,液压油缸2和抽油装置1处于停止状态;当开始工作后电磁换向阀7的左侧a位电磁铁动作时,液压泵组3的液压油经过节流阀8控制液压变量机构6动作,使得变量液压泵4正向输出液压油,输出的液压油进入液压油缸2的有杆腔内,推动液压油缸2的活塞上升,进而活塞杆带动抽油装置1上升,当抽油装置1上升触发到上接近开关11-1后,上接近开关11-1发出信号,控制电磁换向阀7改换到右侧的b电磁铁动作,液压泵组3的液压油经过节流阀8控制液压变量机构6动作,使得变量液压泵4反向输出液压油,抽油装置1下降,抽油装置1下降过程中由于其重力作用,带动液压油缸2活塞下移压缩液压油,压缩后产生的高压液压油驱动变量液压泵4,同时电机5也驱动变量液压泵4,此时经过液压蓄能器9吸收高压油而储蓄能量;当抽油装置1下降触发到下接近开关11-2后,上接近开关11-1发出信号,控制电磁换向阀7改换到左侧的a位电磁铁动作,液压泵组3的液压油经过节流阀8控制液压变量机构6动作,变量液压泵4再次正向输出液压油,液压蓄能器9所储存的能量配合电机5共同驱动变量液压泵4,输出液压油通过液压油缸2再次带动抽油装置1上升,如此循环,通过电磁换向阀7的不断换向,实现抽油装置1往复上下升降而抽取原油。The working process is briefly described as follows: the motor 5 starts to drive the variable hydraulic pump 4 to rotate and do work. When the electromagnetic reversing valve 7 is not powered, the hydraulic variable mechanism 6 does not work, the variable hydraulic pump 4 is at zero position, and the hydraulic cylinder 2 and the oil pumping device 1 It is in a stopped state; when the electromagnet at position a on the left side of the electromagnetic reversing valve 7 acts after starting to work, the hydraulic oil of the hydraulic pump group 3 passes through the throttle valve 8 to control the action of the hydraulic variable mechanism 6, so that the variable hydraulic pump 4 outputs in the forward direction Hydraulic oil, the output hydraulic oil enters the rod cavity of the hydraulic cylinder 2, pushes the piston of the hydraulic cylinder 2 to rise, and then the piston rod drives the oil pumping device 1 to rise, when the oil pumping device 1 rises and triggers the upper proximity switch 11-1 , the upper proximity switch 11-1 sends out a signal to control the electromagnetic reversing valve 7 to switch to the action of the b solenoid on the right, and the hydraulic oil of the hydraulic pump group 3 controls the action of the hydraulic variable mechanism 6 through the throttle valve 8, so that the variable hydraulic pump 4 The hydraulic oil is output in the reverse direction, and the oil pumping device 1 is lowered. During the lowering process of the oil pumping device 1, due to its gravity, the piston of the hydraulic cylinder 2 is driven to move down to compress the hydraulic oil. The high-pressure hydraulic oil generated after compression drives the variable hydraulic pump 4, and at the same time the motor 5 also drives the variable hydraulic pump 4. At this time, the hydraulic accumulator 9 absorbs high-pressure oil and stores energy; when the oil pumping device 1 descends and triggers the lower proximity switch 11-2, the upper proximity switch 11-1 sends a signal to control the electromagnetic The reversing valve 7 is switched to the a position electromagnet on the left to act, the hydraulic oil of the hydraulic pump group 3 passes through the throttle valve 8 to control the action of the hydraulic variable mechanism 6, the variable hydraulic pump 4 outputs hydraulic oil in the forward direction again, and the hydraulic accumulator 9 The stored energy cooperates with the motor 5 to jointly drive the variable hydraulic pump 4, and the output hydraulic oil drives the pumping device 1 to rise again through the hydraulic cylinder 2. In this cycle, the pumping device 1 reciprocates up and down through the continuous reversing of the electromagnetic reversing valve 7 Lifting to extract crude oil.
如图2所示的是本实用新型第二种实施方式的结构示意图,一种液压变量控制抽油机,其与第一种实施方式不同之处在于:所述的蓄能装置为飞轮10,飞轮10转动设在电机5与液压变量泵4之间而储蓄抽油装置1下降时重力推动产生的能量。抽油装置1上升时,飞轮10同步电机5旋转,抽油装置1下降时,其重力推动产生的高压液压油通过液压变量泵4使飞轮10加速而储存能量,抽油装置1的势能转化为飞轮10的动能,待抽油装置1再次上升时,飞轮10储存的动能配合电机5共同驱动液压变量泵4输出液压油,推动液压油缸2的活塞上移。As shown in Figure 2 is a schematic structural diagram of the second embodiment of the present invention, a hydraulic variable control pumping unit, which is different from the first embodiment in that: the energy storage device is a flywheel 10, The flywheel 10 rotates and is arranged between the motor 5 and the hydraulic variable displacement pump 4 to store the energy generated by gravity when the pumping device 1 descends. When the oil pumping device 1 rises, the flywheel 10 synchronous motor 5 rotates, and when the oil pumping device 1 descends, the high-pressure hydraulic oil generated by its gravity pushes the flywheel 10 to accelerate through the hydraulic variable pump 4 to store energy, and the potential energy of the oil pumping device 1 is transformed into The kinetic energy of the flywheel 10, when the pumping device 1 rises again, the kinetic energy stored in the flywheel 10 cooperates with the motor 5 to jointly drive the hydraulic variable pump 4 to output hydraulic oil, and push the piston of the hydraulic cylinder 2 to move upward.
上述实施方式中,在结构方面还可以作相应的变换,如液压油缸2的安装形式可以为拉力缸形式,或者也可以为推力缸的形式;上接近开关11-1、下接近开关11-2也可选用能设定上下位置的位移传感器;电磁换向阀7和节流阀8可以采用电磁比例换向阀来无级调节液压泵组3的变量方向。飞轮10的安装形式为传动连接,飞轮10可以直接安装在电机5尾部,也可以使用电磁耦合器、传动带、齿轮组等传动方式与液压变量泵4和电机5连接。In above-mentioned embodiment, can also make corresponding conversion in structure, can be the form of tension cylinder as the installation form of hydraulic oil cylinder 2, perhaps also can be the form of thrust cylinder; Upper proximity switch 11-1, lower proximity switch 11-2 A displacement sensor capable of setting the upper and lower positions can also be selected; the electromagnetic reversing valve 7 and the throttle valve 8 can use electromagnetic proportional reversing valves to steplessly adjust the variable direction of the hydraulic pump group 3 . The installation form of flywheel 10 is transmission connection, and flywheel 10 can be directly installed on motor 5 afterbody, also can use transmission modes such as electromagnetic coupler, transmission belt, gear set to be connected with hydraulic variable pump 4 and motor 5.
本实用新型通过在液压系统中设置蓄能装置,利用蓄能装置在抽油装置1下降时产生的重力作用而吸收储存能量,并在抽油装置1上升时配合电机5共同驱动液压变量泵4,推动液压油缸2动作,从而使得抽油装置1下降时自身重力作用压缩液压油产生的高压能量能得到有效利用,达到了节能降耗、降低设备使用成本的目的。The utility model arranges an energy storage device in the hydraulic system, utilizes the gravitational effect of the energy storage device when the oil pumping device 1 descends to absorb and store energy, and cooperates with the motor 5 to jointly drive the hydraulic variable pump 4 when the oil pumping device 1 rises , to push the hydraulic cylinder 2 to act, so that the high-pressure energy generated by compressing the hydraulic oil under the action of gravity of the oil pumping device 1 can be effectively used when the oil pumping device 1 descends, thereby achieving the purpose of saving energy, reducing consumption, and reducing equipment use costs.
上述实施方式只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并加以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围内。The above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present utility model. Equivalent changes or modifications made by the spirit of the present utility model shall be covered within the protection scope of the present utility model.
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CN107435529A (en) * | 2016-05-27 | 2017-12-05 | 胜利油田高原石油装备有限责任公司 | Using can reverse variable pump times journey hydraulic pumping unit |
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---|---|---|---|---|
CN107435529A (en) * | 2016-05-27 | 2017-12-05 | 胜利油田高原石油装备有限责任公司 | Using can reverse variable pump times journey hydraulic pumping unit |
CN107435529B (en) * | 2016-05-27 | 2020-02-11 | 胜利油田高原石油装备有限责任公司 | Double-stroke hydraulic pumping unit adopting reversible variable pump |
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Effective date of registration: 20151022 Address after: 213000 north room, innovation & Technology Building, Xinbei hi tech park, Jiangsu, Changzhou, 442 Patentee after: Changzhou able Fluid Technology Co.,Ltd. Address before: 213161 Jiangsu province Changzhou city Hutang District Wujin town of Kumho 17 apartment in a room -1802 Patentee before: Wang Yu |
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Granted publication date: 20150429 |
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