CN204294714U - Decoration bar section punch press - Google Patents

Decoration bar section punch press Download PDF

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Publication number
CN204294714U
CN204294714U CN201420737973.9U CN201420737973U CN204294714U CN 204294714 U CN204294714 U CN 204294714U CN 201420737973 U CN201420737973 U CN 201420737973U CN 204294714 U CN204294714 U CN 204294714U
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conveying
press
stamping
auxiliary
base
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谷兆勇
杨巍
李成忠
陶洪涛
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Qingdao Great Dong Automation Science And Technology Ltd
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Qingdao Great Dong Automation Science And Technology Ltd
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Abstract

一种装饰型材冲床,包括压力机,压力机设置的喉口内安装有冲压上模和冲压下模,所述的压力机喉口内安装有基座,基座两侧对称安装有输送固定装置,冲压下模安装在基座上,并位于两个输送固定装置之间,冲压上模安装在压力机设置的滑块上,并与冲压下模相对。装饰型材冲床可对条状的型材进行输送和冲压,结构简单,工作效率高,降低了工人的劳动强度,误差小,精度高,保证了装饰型材的产品质量,还可连续作业,一次对整根型材进行冲压,而且不会受到型材长度的限制,适用性强。

A decorative profile punching machine, including a press, an upper stamping die and a stamping lower die are installed in the throat of the press, a base is installed in the throat of the press, and conveying and fixing devices are symmetrically installed on both sides of the base. The lower die is installed on the base and is located between two conveying fixtures, and the stamping upper die is installed on the slide block set by the press, and is opposite to the stamping lower die. The decorative profile punching machine can convey and punch strip-shaped profiles. It has a simple structure and high work efficiency, which reduces the labor intensity of workers, has small errors and high precision, and ensures the product quality of decorative profiles. It can also operate continuously. The root profile is stamped, and it is not limited by the length of the profile, and has strong applicability.

Description

装饰型材冲床Decorative Profile Punch

技术领域technical field

本实用新型涉及一种冲压设备,具体地说,是一种应用于装饰型材冲压的冲床。The utility model relates to a punching equipment, in particular to a punching machine used for punching decorative profiles.

背景技术Background technique

近年来随着建筑行业的发展,人们对于房屋装修有着各种审美要求,装饰型材应运而生,并异军突起,成为装饰领域里发展速度最快的装饰材料。而型材主要为条状,需要在其表面上冲压加工,才能制成装饰型材,而目前没有加工装饰型材的专用设备,只能利用传统的机械冲床进行冲压加工,工作强度大,生产效率低,需要人工对同一块型材进行多次冲压,人工操作误差大,精度低,质量难以保证。In recent years, with the development of the construction industry, people have various aesthetic requirements for house decoration, and decorative profiles have emerged as the times require, and have emerged as a fast-growing decorative material in the field of decoration. The profile is mainly strip-shaped, which needs to be stamped on its surface to make a decorative profile. At present, there is no special equipment for processing decorative profiles, and only traditional mechanical punching machines can be used for stamping. The work intensity is high and the production efficiency is low. It is necessary to manually punch the same profile for multiple times, the manual operation error is large, the precision is low, and the quality is difficult to guarantee.

实用新型内容Utility model content

本实用新型针对上述现有技术的不足,设计了一种装饰型材冲床。The utility model aims at the deficiency of the above-mentioned prior art, designs a kind of decorative profile punching machine.

本实用新型的装饰型材冲床,包括压力机,压力机设置的喉口内安装有冲压上模和冲压下模,所述的压力机喉口内安装有基座,基座两侧对称安装有输送固定装置,冲压下模安装在基座上,并位于两个输送固定装置之间,冲压上模安装在压力机设置的滑块上,并与冲压下模相对。The decorative profile punching machine of the utility model includes a press machine, an upper stamping die and a lower stamping die are installed in the throat of the press machine, a base is installed in the throat of the press machine, and conveying and fixing devices are symmetrically installed on both sides of the base The stamping lower die is installed on the base and is located between the two conveying fixtures, and the stamping upper die is installed on the slide block set by the press and is opposite to the stamping lower die.

所述的输送固定装置包括设置有输送通道的支撑框架,支撑框架的输送通道内上下平行安装有两个输送辊,两个输送辊都同轴安装有从动齿轮,两个输送辊的从动齿轮相互啮合,支撑框架上安装有预紧气缸,预紧气缸的活塞杆外端位于输送通道内。The conveying and fixing device includes a support frame provided with a conveying channel, two conveying rollers are installed in parallel up and down in the conveying passage of the supporting frame, both conveying rollers are coaxially equipped with driven gears, and the driven gears of the two conveying rollers The gears mesh with each other, a pre-tightening cylinder is installed on the support frame, and the outer end of the piston rod of the pre-tightening cylinder is located in the conveying channel.

所述的基座上安装有驱动支架,驱动支架上安装有电机,电机的主轴上安装有主动齿轮,主动齿轮两侧的驱动支架上安装有传递齿轮,两个传递齿轮都与主动齿轮啮合。A driving bracket is installed on the base, a motor is installed on the driving bracket, a driving gear is installed on the main shaft of the motor, and transmission gears are installed on the driving brackets on both sides of the driving gear, and both transmission gears are meshed with the driving gear.

两个传递齿轮分别与对应输送固定装置中输送辊的从动齿轮啮合,两个输送固定装置的输送辊相互平行。The two transmission gears are respectively meshed with the driven gears of the conveying rollers in the corresponding conveying fixtures, and the conveying rollers of the two conveying fixtures are parallel to each other.

优选的是,输送固定装置输送通道的外侧开口上都安装有导向机构,所述的导向机构包括安装在输送通道中的导轴,导轴与输送辊平行,导轴上安装有两个滑块,滑块的上部都设置有阶梯槽,两个滑块的阶梯槽相对设置。Preferably, guide mechanisms are installed on the outer openings of the conveying passages of the conveying fixing device, and the guide mechanisms include guide shafts installed in the conveying passages, the guide shafts are parallel to the conveying rollers, and two sliders are installed on the guide shafts , the upper parts of the sliders are all provided with stepped grooves, and the stepped grooves of the two sliders are arranged oppositely.

优选的是,压力机两侧安装有辅助支撑装置,所述的辅助支撑装置包括辅助支架,辅助支架都上平行安装有多个辅助导辊,两个辅助支架都位于同一条直线上,辅助支架的内端都与对应输送固定装置的输送通道对齐,辅助导辊与输送辊平行。Preferably, auxiliary supporting devices are installed on both sides of the press, and the auxiliary supporting devices include auxiliary brackets, and a plurality of auxiliary guide rollers are installed in parallel on the auxiliary brackets, and the two auxiliary brackets are all located on the same straight line. The inner ends of each are aligned with the conveying channel of the corresponding conveying fixture, and the auxiliary guide rollers are parallel to the conveying rollers.

本实用新型的有益效果是:装饰型材冲床可对条状的型材进行输送和冲压,结构简单,工作效率高,降低了工人的劳动强度,误差小,精度高,保证了装饰型材的产品质量,还可连续作业,一次对整根型材进行冲压,而且不会受到型材长度的限制,适用性强。The beneficial effects of the utility model are: the decorative profile punching machine can transport and punch strip-shaped profiles, has a simple structure, high work efficiency, reduces the labor intensity of workers, has small errors and high precision, and ensures the product quality of the decorative profiles. It can also work continuously, stamping the entire profile at one time, and will not be limited by the length of the profile, and has strong applicability.

输送固定装置安装的导向装置可调整输送通道的开口大小,使滑块限制送入的型材,避免型材横向窜动,保证型材移动的平稳性,进一步保证型材送入的准确性,提高冲压精度,提高产品质量。The guide device installed on the conveying fixture can adjust the opening size of the conveying channel, so that the slider can limit the profile to be fed in, avoid the lateral movement of the profile, ensure the stability of the profile movement, further ensure the accuracy of the profile feeding, and improve the stamping accuracy. improve product quality.

辅助支撑装置使装饰型材冲床整体可完整支撑整根型材,避免型材翘起造成的送料偏斜,从而避免冲压偏斜,保证冲压质量,也进一步减轻了设备送料的难度和工作强度。The auxiliary support device enables the decorative profile punching machine to fully support the entire profile, avoiding the deflection of feeding caused by the tilting of the profile, thereby avoiding the deflection of stamping, ensuring the quality of stamping, and further reducing the difficulty and work intensity of equipment feeding.

附图说明Description of drawings

附图1为本装饰型材冲床的整体结构图;Accompanying drawing 1 is the overall structure diagram of this decorative profile punching machine;

附图2为本装饰型材冲床的部分结构图一;Accompanying drawing 2 is the partial structural drawing one of this decorative profile punching machine;

附图3为本装饰型材冲床的部分结构图二。Accompanying drawing 3 is the partial structural drawing II of this decorative profile punching machine.

具体实施方式Detailed ways

本实用新型的装饰型材冲床,如图1所示,包括压力机1,压力机1设置的喉口2内安装有冲压上模3和冲压下模4。The decorative profile punch press of the present utility model, as shown in Figure 1, comprises a press 1, and a stamping upper die 3 and a stamping lower die 4 are installed in the throat 2 that the press 1 is provided with.

压力机1喉口2内安装有基座5,基座5两侧对称安装有输送固定装置6,冲压下模4安装在基座5上,并位于两个输送固定装置6之间,冲压上模3安装在压力机1设置的滑块上,并与冲压下模4相对。A base 5 is installed in the throat 2 of the press 1, and conveying fixtures 6 are symmetrically installed on both sides of the base 5. The stamping lower die 4 is installed on the base 5 and is located between the two conveying fixtures 6. Die 3 is installed on the slide block that press machine 1 is provided with, and is opposite to stamping lower die 4 .

如图2至3所示,输送固定装置6包括设置有输送通道62的支撑框架61,输送通道63两侧开口,支撑框架61的输送通道62内上下平行安装有两个输送辊63,两个输送辊63都同轴安装有从动齿轮64,两个输送辊63的从动齿轮64相互啮合,支撑框架61上安装有预紧气缸65,预紧气缸65的活塞杆外端位于输送通道62内,输送通道62内设置有与活塞杆对应的压紧座,压紧座的顶面与输送辊63之间设置的空隙平齐。As shown in Figures 2 to 3, the delivery fixture 6 includes a support frame 61 provided with a delivery channel 62, openings on both sides of the delivery channel 63, two delivery rollers 63 are installed in parallel up and down in the delivery channel 62 of the support frame 61, two The conveying rollers 63 are coaxially equipped with driven gears 64, and the driven gears 64 of the two conveying rollers 63 mesh with each other. A pre-tightening cylinder 65 is installed on the support frame 61, and the outer end of the piston rod of the pre-tightening cylinder 65 is located in the conveying channel 62. Inside, the conveying channel 62 is provided with a pressing seat corresponding to the piston rod, and the top surface of the pressing seat is flush with the gap provided between the conveying rollers 63 .

基座5上安装有驱动支架7,驱动支架7上安装有电机8,电机8的主轴上安装有主动齿轮9,主动齿轮9两侧的驱动支架7上安装有传递齿轮10,两个传递齿轮10都与主动齿轮9啮合。Drive bracket 7 is installed on the base 5, motor 8 is installed on the drive bracket 7, driving gear 9 is installed on the main shaft of motor 8, transmission gear 10 is installed on the drive bracket 7 of driving gear 9 both sides, two transmission gears 10 all mesh with driving gear 9.

两个传递齿轮10分别与对应输送固定装置6中输送辊63的从动齿轮64啮合,两个输送固定装置6的输送辊63相互平行。The two transmission gears 10 respectively mesh with the driven gears 64 of the conveying rollers 63 in the corresponding conveying and fixing devices 6 , and the conveying rollers 63 of the two conveying and fixing devices 6 are parallel to each other.

输送固定装置6输送通道62的外侧开口上都安装有导向机构,所述的导向机构包括安装在输送通道中的导轴66,导轴66与输送辊63平行,导轴66上安装有两个滑块67,滑块67的上部都设置有阶梯槽68,两个滑块的阶梯槽68相对设置,阶梯槽68的底面也与对应输送固定装置6的两个输送辊63之间的空隙平齐。The outer openings of the conveying fixture 6 conveying channel 62 are equipped with a guide mechanism. The guide mechanism includes a guide shaft 66 installed in the conveying channel. The guide shaft 66 is parallel to the conveying roller 63. Two Slide block 67, the top of slide block 67 is all provided with stepped groove 68, and the stepped groove 68 of two slide blocks is oppositely arranged, and the bottom surface of stepped groove 68 is also with the gap between two conveying rollers 63 of corresponding conveying fixing device 6 and is even. together.

如图1所示,压力机1两侧安装有辅助支撑装置,所述的辅助支撑装置包括辅助支架11,辅助支架11都上平行安装有多个辅助导辊12,两个辅助支架11都位于同一条直线上,辅助支架11的内端都与对应输送固定装置6的输送通道62对齐,辅助导辊12与输送辊63平行。As shown in Figure 1, auxiliary supporting devices are installed on both sides of the press 1, and the auxiliary supporting devices include auxiliary brackets 11, and a plurality of auxiliary guide rollers 12 are installed in parallel on the auxiliary brackets 11, and the two auxiliary brackets 11 are all located at On the same straight line, the inner ends of the auxiliary brackets 11 are aligned with the conveying channel 62 of the corresponding conveying fixture 6 , and the auxiliary guide rollers 12 are parallel to the conveying rollers 63 .

装饰型材冲床使用时,先将待加工型材放置到压力机1一侧的辅助支撑装置上,然后将待加工型材内端送入第一个输送固定装置6的输送通道62中的两个输送辊63之间,电机8依次通过主动齿轮9、传递齿轮10和从动齿轮64驱动输送固定装置6的两个输送辊63,使两个输送辊63驱动待加工型材穿过第一个输送固定装置6的输送通道62,进入到冲压上模3和冲压下模4之间,并继续进入到第二个输送固定装置6的输送通道62中的两个输送辊63之间,并由第二个输送固定装置6的输送辊63继续驱动。When using the decorative profile punching machine, first place the profile to be processed on the auxiliary support device on the side of the press 1, and then send the inner end of the profile to be processed into the two conveying rollers in the conveying channel 62 of the first conveying and fixing device 6 Between 63, the motor 8 sequentially drives the two conveying rollers 63 of the conveying and fixing device 6 through the driving gear 9, the transmission gear 10 and the driven gear 64, so that the two conveying rollers 63 drive the profile to be processed to pass through the first conveying and fixing device 6, enters between the punching upper die 3 and the punching lower die 4, and continues to enter between the two conveying rollers 63 in the conveying passage 62 of the second conveying fixture 6, and is passed by the second The transport roller 63 of the transport fixture 6 continues to be driven.

当待加工型材运行到加工位置时,电机8停止工作,两个输送固定装置6预紧气缸65的活塞杆都伸出,将对应位置待加工型材压紧在对应的压紧座上,从两侧将待加工型材固定,然后由压力机1的滑块驱动冲压上模3,使其与冲压下模4合模,进行冲压。When the profile to be processed moves to the processing position, the motor 8 stops working, and the piston rods of the pre-tightening cylinders 65 of the two conveying fixtures 6 all stretch out, and the profile to be processed at the corresponding position is pressed on the corresponding pressing seat. The profile to be processed is fixed on the side, and then the upper die 3 is driven by the slider of the press 1 to make it close with the lower die 4 for stamping.

冲压完成后,两个预紧气缸65的活塞杆收回,电机8继续通过两个输送固定装置6的输送辊63驱动待加工型材。After stamping is completed, the piston rods of the two pre-tightening cylinders 65 are retracted, and the motor 8 continues to drive the profile to be processed through the conveying rollers 63 of the two conveying fixtures 6 .

按照上述工作方式,对整根待加工型材进行冲压,加工成装饰型材。According to the above-mentioned working method, the entire profile to be processed is punched to be processed into a decorative profile.

Claims (3)

1.一种装饰型材冲床,包括压力机(1),压力机(1)设置的喉口(2)内安装有冲压上模(3)和冲压下模(4),其特征在于,所述的压力机(1)喉口(2)内安装有基座(5),基座(5)两侧对称安装有输送固定装置(6),冲压下模(4)安装在基座(5)上,并位于两个输送固定装置(6)之间,冲压上模(3)安装在压力机(1)设置的滑块上,并与冲压下模(4)相对,1. A decorative profile punch press, comprising a press (1), a stamping upper die (3) and a stamping lower die (4) are installed in the throat (2) that the press (1) is provided with, it is characterized in that the A base (5) is installed in the throat (2) of the press (1), and a conveying fixture (6) is installed symmetrically on both sides of the base (5), and the stamping die (4) is installed on the base (5) and located between the two conveying fixtures (6), the stamping upper die (3) is installed on the slide block set by the press (1), and is opposite to the stamping lower die (4), 所述的输送固定装置(6)包括设置有输送通道(62)的支撑框架(61),支撑框架(61)的输送通道(62)内上下平行安装有两个输送辊(63),两个输送辊(63)都同轴安装有从动齿轮(64),两个输送辊(63)的从动齿轮(64)相互啮合,支撑框架(61)上安装有预紧气缸(65),预紧气缸(65)的活塞杆外端位于输送通道(62)内,The conveying fixture (6) comprises a supporting frame (61) provided with a conveying passage (62), and two conveying rollers (63) are installed in parallel up and down in the conveying passage (62) of the supporting frame (61). Conveying rollers (63) are all coaxially equipped with driven gears (64), and the driven gears (64) of the two conveying rollers (63) are meshed with each other, and preload cylinders (65) are installed on the support frame (61). The piston rod outer end of tight cylinder (65) is positioned at delivery channel (62), 所述的基座(5)上安装有驱动支架(7),驱动支架(7)上安装有电机(8),电机(8)的主轴上安装有主动齿轮(9),主动齿轮(9)两侧的驱动支架(7)上安装有传递齿轮(10),两个传递齿轮(10)都与主动齿轮(9)啮合,A driving bracket (7) is installed on the described base (5), a motor (8) is installed on the driving bracket (7), and a driving gear (9) is installed on the main shaft of the motor (8), and the driving gear (9) Transmission gears (10) are installed on the drive brackets (7) on both sides, and both transmission gears (10) are meshed with the driving gear (9). 两个传递齿轮(10)分别与对应输送固定装置(6)中输送辊(63)的从动齿轮(64)啮合,两个输送固定装置(6)的输送辊(63)相互平行。The two transmission gears (10) are respectively engaged with the driven gears (64) of the conveying rollers (63) in the corresponding conveying fixture (6), and the conveying rollers (63) of the two conveying fixtures (6) are parallel to each other. 2.根据权利要求1所述的装饰型材冲床,其特征在于,输送固定装置(6)输送通道(62)的外侧开口上都安装有导向机构,所述的导向机构包括安装在输送通道中的导轴(66),导轴(66)与输送辊(63)平行,导轴(66)上安装有两个滑块(67),滑块(67)的上部都设置有阶梯槽(68),两个滑块的阶梯槽(68)相对设置。2. The decorative profile punching machine according to claim 1, characterized in that, guide mechanisms are installed on the outer openings of the conveying fixture (6) conveying channel (62), and the described guiding mechanism includes a Guide shaft (66), guide shaft (66) is parallel with conveying roller (63), two slide blocks (67) are installed on the guide shaft (66), the top of slide block (67) is all provided with stepped groove (68) , the stepped grooves (68) of the two slide blocks are relatively arranged. 3.根据权利要求1所述的装饰型材冲床,其特征在于,压力机(1)两侧安装有辅助支撑装置,所述的辅助支撑装置包括辅助支架(11),辅助支架(11)都上平行安装有多个辅助导辊(12),两个辅助支架(11)都位于同一条直线上,辅助支架(11)的内端都与对应输送固定装置(6)的输送通道(62)对齐,辅助导辊(12)与输送辊(63)平行。3. The decorative profile punch press according to claim 1, characterized in that auxiliary support devices are installed on both sides of the press (1), and the auxiliary support devices include auxiliary brackets (11), and the auxiliary brackets (11) are all mounted on A plurality of auxiliary guide rollers (12) are installed in parallel, the two auxiliary supports (11) are located on the same straight line, and the inner ends of the auxiliary supports (11) are aligned with the conveying channel (62) of the corresponding conveying fixture (6) , the auxiliary guide roller (12) is parallel to the delivery roller (63).
CN201420737973.9U 2014-11-28 2014-11-28 Decoration bar section punch press Expired - Lifetime CN204294714U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105251859A (en) * 2015-07-13 2016-01-20 青岛大东自动化科技有限公司 Pre-embedded part numerical control punching production line
CN108941352A (en) * 2018-04-18 2018-12-07 淮北智淮科技有限公司 Workbench is used in a kind of processing of new energy materials
CN109047534A (en) * 2018-08-01 2018-12-21 嘉善永鑫紧固件有限公司 A kind of improved device on old-fashioned punching machine
CN110238292A (en) * 2019-07-02 2019-09-17 惠州市颖强铝业有限公司 A kind of riveting device for aluminum profile processing

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105251859A (en) * 2015-07-13 2016-01-20 青岛大东自动化科技有限公司 Pre-embedded part numerical control punching production line
CN108941352A (en) * 2018-04-18 2018-12-07 淮北智淮科技有限公司 Workbench is used in a kind of processing of new energy materials
CN109047534A (en) * 2018-08-01 2018-12-21 嘉善永鑫紧固件有限公司 A kind of improved device on old-fashioned punching machine
CN110238292A (en) * 2019-07-02 2019-09-17 惠州市颖强铝业有限公司 A kind of riveting device for aluminum profile processing

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