CN204285493U - Wood fuel boiler exhaust gas energy-conserving and environment-protective treatment system - Google Patents
Wood fuel boiler exhaust gas energy-conserving and environment-protective treatment system Download PDFInfo
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- CN204285493U CN204285493U CN201420723078.1U CN201420723078U CN204285493U CN 204285493 U CN204285493 U CN 204285493U CN 201420723078 U CN201420723078 U CN 201420723078U CN 204285493 U CN204285493 U CN 204285493U
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- 239000000446 fuel Substances 0.000 title claims abstract description 12
- 239000002023 wood Substances 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 154
- 239000000428 dust Substances 0.000 claims abstract description 60
- 238000004062 sedimentation Methods 0.000 claims abstract description 39
- 239000007789 gas Substances 0.000 claims abstract description 30
- 239000000779 smoke Substances 0.000 claims abstract description 20
- 239000002918 waste heat Substances 0.000 claims abstract description 15
- 238000004321 preservation Methods 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 6
- 239000002351 wastewater Substances 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 3
- -1 boiler (1) Substances 0.000 claims 1
- 238000009413 insulation Methods 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract 1
- 238000004064 recycling Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 239000004071 soot Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/30—Technologies for a more efficient combustion or heat usage
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Abstract
本实用新型涉及一种木材燃料锅炉尾气节能环保处理系统,包括锅炉、烟管、水管、余热利用装置、水幕除尘装置、引风机和烟囱;余热利用装置包括保温水箱、水泵A、预热水箱和分岔传热管道;水幕除尘装置包括除尘塔、环形水幕除尘管、水泵B和分级沉淀供水池;锅炉排烟口、分岔传热管道、除尘塔、引风机和烟囱通过烟管依次连接;余热利用装置通过水管与锅炉进水口连接;锅炉尾气经过余热利用装置和水幕除尘装置处理后变为温度低、烟尘少的合格气体,最后经引风机进入烟囱排出。本系统不仅降低了尾气排放的温度和烟尘数量,而且利用了锅炉尾气的热量预热锅炉用水,在保护环境和烟囱、烟管等设备的同时,减少了锅炉耗能。
The utility model relates to an energy-saving and environment-friendly treatment system for tail gas of a wood fuel boiler, comprising a boiler, a smoke pipe, a water pipe, a waste heat utilization device, a water curtain dust removal device, an induced draft fan and a chimney; and bifurcated heat transfer pipes; water curtain dust removal device includes dust removal tower, annular water curtain dust removal pipe, water pump B and graded sedimentation water supply pool; boiler exhaust port, bifurcated heat transfer pipes, dust removal tower, induced draft fan and chimney pass through the smoke pipe Connected in sequence; the waste heat utilization device is connected to the boiler water inlet through a water pipe; the boiler tail gas is treated by the waste heat utilization device and the water curtain dust removal device and becomes a qualified gas with low temperature and less smoke, and finally enters the chimney through the induced draft fan and is discharged. This system not only reduces the temperature of exhaust gas and the amount of smoke, but also uses the heat of boiler exhaust to preheat boiler water, which reduces boiler energy consumption while protecting the environment and equipment such as chimneys and smoke pipes.
Description
技术领域 technical field
本实用新型涉及一种木材燃料锅炉尾气节能环保处理系统,尤其是一种既能降低尾气排放的温度和烟尘数量,又能利用锅炉尾气的热量预热锅炉用水和循环使用除尘用水的锅炉尾气节能环保处理系统。 The utility model relates to an energy-saving and environment-friendly treatment system for wood fuel boiler tail gas, in particular to an energy-saving boiler tail gas that can not only reduce the temperature of tail gas discharge and the amount of smoke, but also use the heat of boiler tail gas to preheat boiler water and recycle dust removal water. Environmentally friendly treatment system.
背景技术 Background technique
节约能源与保护环境,是我国国民经济与社会可持续发展的一项长期战略任务。目前市场上木材燃料锅炉的使用存在着尾气处理不够全面的缺陷。 Conserving energy and protecting the environment is a long-term strategic task for the sustainable development of my country's national economy and society. At present, the use of wood fuel boilers in the market has the defect that the exhaust gas treatment is not comprehensive enough.
首先,一些企业锅炉燃烧后,高温尾气直接排放至大气,浪费热能,污染大气,腐蚀烟囱,损坏设备,增加企业的生产成本;第二,针对烟气很多企业都采用喷水来进行除尘降温处理,只起到除尘和降温作用,没有将余热回收利用,且处理后的水直接排放掉,没有循环利用,大大浪费了水资源;第三,一些企业锅炉或只有尾气余热利用装置,或只有除尘降温装置,缺乏集余热利用、除尘降温、循环使用除尘用水多种功能于一体的尾气处理系统。 First of all, after the boilers of some enterprises are burned, the high-temperature tail gas is directly discharged into the atmosphere, which wastes heat energy, pollutes the atmosphere, corrodes the chimney, damages the equipment, and increases the production cost of the enterprise; secondly, many enterprises use water spraying to remove dust and cool down the flue gas , it only plays the role of dust removal and cooling, without recycling waste heat, and the treated water is directly discharged, without recycling, which greatly wastes water resources; third, some enterprise boilers only have tail gas waste heat utilization devices, or only dust removal The cooling device lacks an exhaust gas treatment system that integrates waste heat utilization, dust removal and cooling, and recycling of dust removal water.
因此,我们迫切需要一种价格低廉、适合使用的集余热利用、除尘降温、循环使用除尘用水多种功能于一体的锅炉尾气处理设备。 Therefore, we urgently need a low-cost, suitable boiler tail gas treatment equipment that integrates waste heat utilization, dust removal and cooling, and recycling of dust removal water.
发明内容 Contents of the invention
为了克服现有的木材燃料锅炉的使用存在着缺乏集余热利用、除尘降温、循环使用除尘用水多种功能于一体的尾气处理系统,本实用新型提供一种木材燃料锅炉尾气节能环保处理系统。 In order to overcome the lack of an exhaust gas treatment system integrating waste heat utilization, dust removal and cooling, and recycling of dust removal water in the use of existing wood fuel boilers, the utility model provides an energy-saving and environment-friendly treatment system for wood fuel boiler tail gas.
本实用新型解决其技术问题所采用的技术方案是:一种木材燃料锅炉尾气节能环保处理系统,包括锅炉、烟管、水管、余热利用装置、水幕除尘装置、引风机和烟囱;所述余热利用装置包括保温水箱、水泵A、预热水箱和分岔传热管道;所述水幕除尘装置包括除尘塔、环形水幕除尘管、水泵B和分级沉淀供水池;锅炉排烟口、分岔传热管道、除尘塔、引风机和烟囱通过烟管依次连接;锅炉进水口、保温水箱、水泵A、预热水箱通过水管依次连接;环形水幕除尘管、水泵B和分级沉淀供水池通过水管依次连接;所述预热水箱上部有进水管口、下部有出水口,且预热水箱包围住分岔传热管道;所述分级沉淀供水池通过水管与除尘塔相连;所述保温水箱底部高度高于锅炉顶部;所述除尘塔分左右两个塔体,左右两塔体通过上部横梁通管连通,左部塔体中部均匀分布有小孔;所述环形水幕除尘管固定于除尘塔左部塔体外部中间部位,且环形水幕除尘管环圈内部分均匀分布有末端带喷雾头的出水细管,所述出水细管插入除尘塔左部塔体小孔内。 The technical solution adopted by the utility model to solve the technical problem is: an energy-saving and environmental protection treatment system for wood fuel boiler tail gas, including a boiler, a smoke pipe, a water pipe, a waste heat utilization device, a water curtain dust removal device, an induced draft fan and a chimney; the waste heat The utilization device includes an insulated water tank, a water pump A, a preheating water tank, and a bifurcated heat transfer pipeline; the water curtain dust removal device includes a dust removal tower, an annular water curtain dust removal pipe, a water pump B, and a graded sedimentation water supply pool; the boiler smoke outlet, the bifurcation Heat transfer pipes, dust removal towers, induced draft fans and chimneys are connected sequentially through smoke pipes; boiler water inlet, heat preservation water tank, water pump A, and preheating water tank are connected sequentially through water pipes; annular water curtain dust removal pipes, water pump B and graded sedimentation water supply tanks are connected through water pipes connected in sequence; the upper part of the preheating water tank has a water inlet and the lower part has a water outlet, and the preheating tank surrounds the bifurcated heat transfer pipe; the graded sedimentation water supply pool is connected to the dust removal tower through a water pipe; the bottom of the heat preservation water tank The height is higher than the top of the boiler; the dedusting tower is divided into two towers on the left and right, and the left and right towers are connected through the upper beam through the pipe, and there are small holes evenly distributed in the middle of the left tower; the ring-shaped water curtain dedusting pipe is fixed on the dedusting tower In the middle part outside the left tower body, and in the inner part of the annular water curtain dust removal pipe ring, there are thin water outlet tubes with spray heads at the end, and the thin water outlet tubes are inserted into the small holes in the left tower body of the dust removal tower.
所述的分级沉淀供水池左侧壁有除尘废水入口,右侧壁有清水补给入口,中间部位从左到右依次是沉淀池1、沉淀池2、沉淀池3和清水池,每个沉淀池都有沉淀池分隔板分隔,沉淀池分隔板上部开有出水槽口,相邻出水槽口设置在靠近前后不同侧壁处。 The left side wall of the graded sedimentation water supply tank has a dedusting waste water inlet, and the right side wall has a clean water supply inlet. The middle part is from left to right followed by a sedimentation tank 1, a sedimentation tank 2, a sedimentation tank 3 and a clean water tank. Each sedimentation tank There are sedimentation tank partition plates for separation, and a water outlet slot is opened on the upper part of the sedimentation tank partition board, and adjacent water outlet slots are arranged near different side walls of the front and rear.
所述的分岔传热管道左右皆有烟管接口,中间部分有两个封闭中空的圆盘,两个圆盘之间焊接有许多金属管,金属管接通两中空的圆盘。 The bifurcated heat transfer pipeline has smoke pipe connections on the left and right sides, and there are two closed hollow discs in the middle part, and many metal tubes are welded between the two discs, and the metal tubes are connected to the two hollow discs.
本实用新型的有益效果是:在结构本身方面,结构简单,成本低易维护,而且容易操作,安全可靠;在使用效果上,达到集余热利用、除尘降温、循环使用除尘用水多种功能于一体,节约能源,节约用水,保护环境,保护设备,适用于除木材燃料以外的其他锅炉尾气处理。 The beneficial effects of the utility model are: in terms of the structure itself, the structure is simple, the cost is low and easy to maintain, and it is easy to operate, safe and reliable; in terms of the use effect, it can integrate multiple functions of waste heat utilization, dust removal and cooling, and recycling of dust removal water , save energy, save water, protect the environment, protect equipment, and are suitable for boiler exhaust gas treatment other than wood fuel.
附图说明 Description of drawings
图1是本实用新型的外观结构图。 Fig. 1 is the appearance structural diagram of the utility model.
图2是本实用新型的分级沉淀池俯视图。 Fig. 2 is a top view of the grading sedimentation tank of the present invention.
图3是本实用新型的分岔传热管道主视图。 Fig. 3 is a front view of the bifurcated heat transfer pipeline of the present invention.
图4是本实用新型的除尘塔剖视图。 Fig. 4 is a sectional view of the dust removal tower of the present invention.
图5是本实用新型的环形水幕除尘管俯视图。 Fig. 5 is a top view of the annular water curtain dust removal pipe of the present invention.
图中1、锅炉,2、保温水箱,3、水泵A,4、烟管,5、预热水箱,6、除尘塔,7、环形水幕除尘管,8、水泵B,9、分级沉淀供水池,10、引风机,11、烟囱,12、分岔传热管道,13、沉淀池一,14、沉淀池二,15、沉淀池三,16、清水池,17、水管。 In the figure 1. Boiler, 2. Insulated water tank, 3. Water pump A, 4. Smoke pipe, 5. Preheating water tank, 6. Dust removal tower, 7. Ring water curtain dust removal pipe, 8. Water pump B, 9. Graded sedimentation water supply Pool, 10, induced draft fan, 11, chimney, 12, bifurcation heat transfer pipe, 13, sedimentation tank one, 14, sedimentation tank two, 15, sedimentation tank three, 16, clear water tank, 17, water pipe.
具体实施方式 Detailed ways
在图1、图2、图3、图4、图5中,一种木材燃料锅炉尾气节能环保处理系统,包括锅炉1、烟管4、水管17、余热利用装置、水幕除尘装置、引风机10和烟囱11;所述余热利用装置包括保温水箱2、水泵A3、预热水箱5和分岔传热管道12;所述水幕除尘装置包括除尘塔6、环形水幕除尘管7、水泵B8和分级沉淀供水池9;锅炉1排烟口、分岔传热管道12、除尘塔6、引风机10和烟囱11通过烟管4依次连接;锅炉1进水口、保温水箱2、水泵A3、预热水箱5通过水管17依次连接;环形水幕除尘管7、水泵B8和分级沉淀供水池9通过水管17依次连接;所述预热水箱5上部有进水管口、下部有出水口,且预热水箱5包围住分岔传热管道12;所述分级沉淀供水池9通过水管17与除尘塔6相连;所述保温水箱2底部高度高于锅炉1顶部;所述除尘塔6分左右两个塔体,左右两塔体通过上部横梁通管连通,左部塔体中部均匀分布有小孔;所述环形水幕除尘管7固定于除尘塔6左部塔体外部中间部位,且环形水幕除尘管7环圈内部分均匀分布有末端带喷雾头的出水细管,所述出水细管插入除尘塔6左部塔体小孔内。 In Fig. 1, Fig. 2, Fig. 3, Fig. 4, and Fig. 5, an energy-saving and environment-friendly treatment system for wood fuel boiler tail gas includes a boiler 1, a smoke pipe 4, a water pipe 17, a waste heat utilization device, a water curtain dust removal device, and an induced draft fan 10 and a chimney 11; the waste heat utilization device includes an insulated water tank 2, a water pump A3, a preheated water tank 5 and a bifurcated heat transfer pipeline 12; the water curtain dust removal device includes a dust removal tower 6, an annular water curtain dust removal pipe 7, and a water pump B8 and graded sedimentation water supply pool 9; smoke outlet of boiler 1, bifurcated heat transfer pipe 12, dust removal tower 6, induced draft fan 10 and chimney 11 are connected sequentially through smoke pipe 4; water inlet of boiler 1, heat preservation water tank 2, water pump A3, preheating The hot water tank 5 is connected sequentially through the water pipe 17; the ring-shaped water curtain dust removal pipe 7, the water pump B8 and the graded sedimentation water supply pool 9 are connected sequentially through the water pipe 17; The water tank 5 surrounds the bifurcated heat transfer pipeline 12; the graded sedimentation water supply pool 9 is connected to the dust removal tower 6 through a water pipe 17; the bottom of the heat preservation water tank 2 is higher than the top of the boiler 1; the dust removal tower is divided into two towers body, the left and right towers are connected through the upper beam through the pipe, and there are small holes evenly distributed in the middle of the left tower body; the annular water curtain dust removal pipe 7 is fixed on the outer middle part of the left tower body of the dust removal tower 6, and the annular water curtain dust removal The inner portion of the tube 7 ring is evenly distributed with thin water outlet tubes with a spray head at the end, and the thin water outlet tubes are inserted into the small holes of the tower body on the left side of the dust removal tower 6 .
所述的分级沉淀供水池9左侧壁有除尘废水入口,右侧壁有清水补给入口,中间部位从左到右依次是沉淀池一13、沉淀池二14、沉淀池三15和清水池16,每个沉淀池都有沉淀池分隔板分隔,沉淀池分隔板上部开有出水槽口,相邻出水槽口设置在靠近前后不同侧壁处。 The left side wall of the graded sedimentation water supply tank 9 has a dust removal waste water inlet, and the right side wall has a clear water supply inlet, and the middle part is a sedimentation tank 13, a sedimentation tank 2 14, a sedimentation tank 3 15 and a clear water tank 16 from left to right. , each sedimentation tank is separated by a sedimentation tank partition plate, the upper part of the sedimentation tank partition plate is provided with a water outlet slot, and the adjacent water outlet slots are arranged near different side walls before and after.
所述的分岔传热管道12左右皆有烟管接口,中间部分有两个封闭中空的圆盘,两个圆盘之间焊接有许多金属管,金属管接通两中空的圆盘。 The bifurcated heat transfer pipes 12 have smoke pipe connections on the left and right sides, and there are two closed hollow discs in the middle part, and many metal tubes are welded between the two discs, and the metal tubes are connected to the two hollow discs.
本实用新型的原理和实施过程如下:锅炉1燃烧过程中,锅炉尾气通过各连接烟管4依次流经分岔传热管道12、除尘塔6、引风机10和烟囱11,最后排出;高温尾气流入分岔传热管道12后,尾气热量被预热水箱5的水吸收,高温尾气温度降低,预热水箱5的水温度升高为温水,同时水泵A3将预热水箱5的温水抽入保温水箱2,保温水箱2中的温水通过自身重力作用将温水注入锅炉1,预热水箱5进水口源源不断补充尾气冷却用水;尾气流入除尘塔6左部塔体后,尾气中的烟尘被环形水幕除尘管7喷洒的除尘水吸附掉落,变为烟尘数量少、温度低的气体,再经除尘塔6右部塔体进一步沉降细微烟尘,变为温度低、烟尘更加少的合格气体,最后由引风机10抽入烟囱11排出;环形水幕除尘管7喷洒的除尘水掉落后经除尘废水入口流入分级沉淀供水池9,除尘水流经沉淀池一13、沉淀池二14、沉淀池三15后变为清水流入清水池16,再由水泵B8抽入环形水幕除尘管7循环使用,清水池16清水补给入口流入清水补充除尘过程中流失的水量。 The principle and implementation process of the utility model are as follows: during the combustion process of the boiler 1, the boiler tail gas flows through the branched heat transfer pipe 12, the dust removal tower 6, the induced draft fan 10 and the chimney 11 through each connecting smoke pipe 4 in turn, and is finally discharged; the high-temperature tail gas After flowing into the bifurcated heat transfer pipeline 12, the heat of the exhaust gas is absorbed by the water in the preheating water tank 5, the temperature of the high-temperature exhaust gas decreases, and the temperature of the water in the preheating water tank 5 rises to warm water. At the same time, the water pump A3 pumps the warm water in the preheating water tank 5 Water tank 2, the warm water in the heat preservation water tank 2 injects the warm water into the boiler 1 through its own gravity, and the water inlet of the preheating tank 5 continuously replenishes the cooling water for the tail gas; after the tail gas flows into the left part of the dust removal tower 6, the smoke in the tail gas is absorbed by the ring water The dedusting water sprayed by the curtain dedusting pipe 7 absorbs and falls, and becomes a gas with a small amount of soot and a low temperature, and then further settles the fine soot through the right part of the dedusting tower 6, and becomes a qualified gas with a low temperature and less soot, and finally It is drawn into the chimney 11 by the induced draft fan 10 and discharged; the dedusting water sprayed by the annular water curtain dedusting pipe 7 falls and flows into the graded sedimentation water supply tank 9 through the dedusting wastewater inlet, and the dedusting water flows through the first sedimentation tank 13, the second sedimentation tank 14, and the third sedimentation tank After 15, it becomes clear water and flows into clear water pool 16, and then is sucked into annular water curtain dust removal pipe 7 by water pump B8 for recycling, and clear water tank 16 clear water replenishment inlet flows into clear water to supplement the water yield lost in the dust removal process.
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| CN201420723078.1U CN204285493U (en) | 2014-11-27 | 2014-11-27 | Wood fuel boiler exhaust gas energy-conserving and environment-protective treatment system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104456593A (en) * | 2014-11-27 | 2015-03-25 | 广西康佳龙农牧集团有限公司 | Wood fuel boiler tail gas energy-saving environment-friendly treatment system |
| CN104930494A (en) * | 2015-07-29 | 2015-09-23 | 中能世华(北京)节能科技有限公司 | Heat pipe waste heat recovery energy-saving device |
| CN106334429A (en) * | 2016-08-23 | 2017-01-18 | 苏州必信空调有限公司 | Boiler tail gas dedusting device with vertical low-resistance cooling system |
| CN106765255A (en) * | 2017-01-17 | 2017-05-31 | 董立丰 | No smoke environmental protection and energy conservation chimney device |
-
2014
- 2014-11-27 CN CN201420723078.1U patent/CN204285493U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104456593A (en) * | 2014-11-27 | 2015-03-25 | 广西康佳龙农牧集团有限公司 | Wood fuel boiler tail gas energy-saving environment-friendly treatment system |
| CN104930494A (en) * | 2015-07-29 | 2015-09-23 | 中能世华(北京)节能科技有限公司 | Heat pipe waste heat recovery energy-saving device |
| CN106334429A (en) * | 2016-08-23 | 2017-01-18 | 苏州必信空调有限公司 | Boiler tail gas dedusting device with vertical low-resistance cooling system |
| CN106765255A (en) * | 2017-01-17 | 2017-05-31 | 董立丰 | No smoke environmental protection and energy conservation chimney device |
| CN106765255B (en) * | 2017-01-17 | 2023-09-08 | 董立丰 | Smoke-free environment-friendly energy-saving chimney device |
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