CN204281088U - A kind of anti-sway device for hoisting crane - Google Patents

A kind of anti-sway device for hoisting crane Download PDF

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CN204281088U
CN204281088U CN201420776817.3U CN201420776817U CN204281088U CN 204281088 U CN204281088 U CN 204281088U CN 201420776817 U CN201420776817 U CN 201420776817U CN 204281088 U CN204281088 U CN 204281088U
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pulley
brake disc
wire rope
swing
braking
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李云杰
张世斌
吴少平
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CHENGDU CUNNY MECHANICAL ENGINEERING Co Ltd
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CHENGDU CUNNY MECHANICAL ENGINEERING Co Ltd
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Abstract

本实用新型涉及起吊技术领域,特别涉及一种用于起重机的防摇摆装置,包括有滑轮和支撑所述滑轮的滑轮座,所述滑轮座设置在起重机的吊具上,所述滑轮座上设置有用于对滑轮进行制动的制动装置。发明人发现在目前起重机的滑轮结构中,并没有设置对滑轮进行制动的刹车装置,在吊装过程中,被吊装物体受到自身惯性作用,或者外力作用时,被吊装物体发生摆动,此时滑轮随被吊装物体的摆动而在钢丝绳上滚动,由于滑轮与钢丝绳之间为滚动摩擦,其产生的摩擦力较小,不能够对滑轮产生足够大的阻力,进而不能够有效的减小被吊装物体的摆动幅度。

The utility model relates to the technical field of hoisting, in particular to an anti-swing device for a crane, which includes a pulley and a pulley seat supporting the pulley, the pulley seat is arranged on the crane hanger, and the pulley seat is provided with a There are brakes for braking the pulleys. The inventor found that in the pulley structure of the current crane, there is no brake device for braking the pulley. During the hoisting process, when the hoisted object is subjected to its own inertia or external force, the hoisted object swings. At this time, the pulley Rolling on the wire rope with the swing of the hoisted object, due to the rolling friction between the pulley and the wire rope, the friction generated by it is small, which cannot generate enough resistance to the pulley, and thus cannot effectively reduce the weight of the hoisted object. swing amplitude.

Description

一种用于起重机的防摇摆装置An anti-swing device for a crane

技术领域 technical field

本实用新型涉及起吊技术领域,特别涉及一种用于起重机的防摇摆装置。 The utility model relates to the technical field of hoisting, in particular to an anti-swing device for a crane.

背景技术 Background technique

目前的起重机均是采用钢丝绳绕过滑轮,通过滑轮升降带动吊钩或吊具升降实现吊装作业。在吊装过程中,特别是在吊钩或者吊具位于最下端时,由于钢丝绳释放的长度较长,当被吊装物体受到外力作用时:比如受到风吹或者碰撞时,被吊装物体容易出现较大幅度的摆动;或者在被吊装物体的水平方向移动速度过快时,在惯性作用下,被吊装物体也容易出现较大幅度的摆动,致使被吊装物体在吊装过程中容易与其他设备或者物体发生碰撞,导致整个吊装过程并不安全,同时也增加了对位难度,增加对位时间,降低吊装效率。 Present crane all is to adopt steel wire rope to walk around pulley, drives suspension hook or spreader lifting to realize hoisting operation by pulley lifting. During the hoisting process, especially when the hook or sling is at the bottom end, due to the long release length of the wire rope, when the hoisted object is subjected to external force, such as wind blowing or collision, the hoisted object is prone to appear larger. amplitude swing; or when the hoisted object moves too fast in the horizontal direction, under the action of inertia, the hoisted object is also prone to relatively large swings, causing the hoisted object to easily collide with other equipment or objects during the hoisting process. The collision makes the whole hoisting process unsafe, and also increases the difficulty of alignment, increases alignment time, and reduces hoisting efficiency.

所以,目前亟需一种用于起重机,能够有效防止被吊装物摇摆晃动的装置。 Therefore, there is an urgent need for a device for a crane that can effectively prevent the swaying of the object being hoisted.

发明内容 Contents of the invention

本实用新型的目的在于针对目前起重机结构存在的上述不足,提供一种用于起重机,能够有效防止被吊装物摇摆晃动的装置。 The purpose of this utility model is to provide a device for cranes that can effectively prevent the objects to be hoisted from swinging and shaking, aiming at the above-mentioned shortcomings existing in the current crane structure.

为了实现上述目的,本实用新型采用的技术方案为: In order to achieve the above object, the technical solution adopted by the utility model is:

一种用于起重机的防摇摆装置,包括有滑轮和支撑所述滑轮的滑轮座,所述滑轮座设置在起重机的吊具上,所述滑轮座上设置有用于对滑轮进行制动的制动装置。在长期研究中,发明人发现,目前起重机的滑轮结构,并没有设置对滑轮进行制动的刹车装置,在吊装过程中,被吊装物体受到自身惯性作用,或者外力作用时,被吊装物体发生摆动,此时滑轮随被吊装物体的摆动而在钢丝绳上滚动,由于滑轮与钢丝绳之间为滚动摩擦,其产生的摩擦力较小,不能够对滑轮产生足够大的阻力,进而不能够有效的减小被吊装物体的摆动幅度;在本实用新型中,设置制动装置,在被吊装物体具有较大幅度的摆动时,启动制动装置对滑轮进行制动,此时,滑轮与钢丝绳之间的滚动摩擦变为滑动摩擦,直接增大了钢丝绳与滑轮之间的摩擦力,使得,滑轮只能随被吊装物体的摆动在钢丝绳上滑动,将原来的滚动摩擦变为滑动摩擦,大大的提高了滑轮与钢丝绳之间的摩擦力,进而对滑轮的滑动产生较大的阻力,达到逐渐减小被吊装物体摆动幅度的目的,进而有效防止了被吊装物体的摇摆晃动,提高了吊装过程中的安全性、并且还降低了吊具对位的难度,提高了吊装效率。 An anti-sway device for a crane, comprising a pulley and a pulley seat supporting the pulley, the pulley seat is arranged on a crane spreader, and a brake for braking the pulley is provided on the pulley seat device. In the long-term research, the inventor found that the pulley structure of the current crane does not have a brake device for braking the pulley. During the hoisting process, when the hoisted object is subjected to its own inertia or external force, the hoisted object will swing. At this time, the pulley rolls on the wire rope with the swing of the hoisted object. Since there is rolling friction between the pulley and the wire rope, the friction force generated by it is small, and it cannot generate enough resistance to the pulley, and thus cannot effectively reduce the load. The swing amplitude of the hoisted object is small; in the utility model, a braking device is set, and when the hoisted object has a relatively large swing, the braking device is activated to brake the pulley. At this time, the pulley and the wire rope between Rolling friction becomes sliding friction, which directly increases the friction between the wire rope and the pulley, so that the pulley can only slide on the wire rope with the swing of the object being hoisted, changing the original rolling friction into sliding friction, which greatly improves the The friction between the pulley and the wire rope will generate greater resistance to the sliding of the pulley, so as to gradually reduce the swing range of the lifted object, thereby effectively preventing the swing of the lifted object and improving the safety during the lifting process. It also reduces the difficulty of aligning the spreader and improves the lifting efficiency.

作为优选,所述制动装置包括有支撑架和制动盘,所述支撑架设置在所述滑轮座上,所述制动盘与所述滑轮相配合,所述支撑架与所述制动盘之间设置有伸缩装置,所述伸缩装置控制所述制动盘压紧或者脱离所述滑轮。通过伸缩装置控制制动盘与滑轮的贴紧和分离,实现制动盘对滑轮的制动。 Preferably, the brake device includes a support frame and a brake disc, the support frame is arranged on the pulley seat, the brake disc cooperates with the pulley, the support frame and the brake disc A telescoping device is arranged between the discs, and the telescoping device controls the brake disc to compress or break away from the pulley. The contact and separation of the brake disc and the pulley is controlled by the telescopic device, so as to realize the braking of the brake disc to the pulley.

作为优选,所述制动盘位于所述滑轮的上方,所述制动盘与所述滑轮上半部分的圆弧状边缘相配合,所述伸缩装置沿所述滑轮的径向伸缩。通过伸缩装置推动制动盘与滑轮压紧或者脱离,实现对滑轮的制动,由于制动盘与滑轮的边缘贴合,较其他部位而言,能够产生最大的制动力,提高制动效果,保证制动时的可靠性。 Preferably, the brake disc is located above the pulley, the brake disc matches the arc-shaped edge of the upper half of the pulley, and the telescopic device expands and contracts along the radial direction of the pulley. The telescopic device pushes the brake disc and the pulley to compress or disengage to realize the braking of the pulley. Since the edge of the brake disc and the pulley fits together, compared with other parts, it can generate the largest braking force and improve the braking effect. Ensure reliability during braking.

作为优选,所述滑轮座上还设置有夹持装置,所述夹持装置包括有用于夹持钢丝绳的夹持部,以及驱动所述夹持部开合的驱动装置,所述夹持部呈常开状态。虽然制动盘能够制动滑轮,但是滑轮依然能够随被吊装物体的摆动而在钢丝绳上滑动,所以通过夹持装置,当在平移或者对位放置被吊装物体时,通过驱动装置驱动夹持部夹持在钢丝绳上,使滑轮座与钢丝绳之间的相对位置被固定,直接使得滑轮与钢丝绳之间的相对位置被固定,进一步减小被吊装物体的摆动幅度,而且能够使摆动中的被吊装物体快速的回复到静止状态,进一步的有效防止被吊装物体的摇摆晃动,提高了吊装过程中的安全性、降低了对位难度,提高了吊装效率。 Preferably, a clamping device is also provided on the pulley seat, and the clamping device includes a clamping part for clamping the wire rope, and a driving device for driving the opening and closing of the clamping part, and the clamping part is Normally open state. Although the brake disc can brake the pulley, the pulley can still slide on the wire rope with the swing of the hoisted object, so through the clamping device, when the hoisted object is placed in translation or alignment, the clamping part is driven by the driving device Clamped on the wire rope, the relative position between the pulley seat and the wire rope is fixed, and the relative position between the pulley and the wire rope is directly fixed, further reducing the swing range of the hoisted object, and can make the hoisted object in the swing The object quickly returns to the static state, which further effectively prevents the swaying of the object being hoisted, improves the safety during the hoisting process, reduces the difficulty of alignment, and improves the hoisting efficiency.

作为优选,所述夹持装置为两个,其中一个夹持装置与所述滑轮一侧的钢丝绳相对应,另一个夹持装置与所述滑轮另一侧的钢丝绳相对应,两个所述夹持装置分别与各自对应的钢丝绳相配合。布置两个夹持装置,当钢丝绳绕过滑轮后,滑轮两侧的钢丝绳都各自对应一个夹持装置,当需要制动滑轮时,两个夹持装置与制动装置一起启动,直接使滑轮与钢丝绳之间的相对位置被固定,并且通过两个夹持装置夹持住钢丝绳,保证了其固定的稳定性。 Preferably, there are two clamping devices, one clamping device corresponds to the steel wire rope on one side of the pulley, the other clamping device corresponds to the steel wire rope on the other side of the pulley, and the two clamping devices The holding devices are respectively matched with the corresponding steel wire ropes. Arrange two clamping devices. When the wire rope bypasses the pulley, the steel wire ropes on both sides of the pulley correspond to a clamping device. When the pulley needs to be braked, the two clamping devices and the braking device are activated together to directly make the pulley and the pulley The relative positions between the steel wire ropes are fixed, and the steel wire ropes are clamped by two clamping devices, which ensures the stability of their fixation.

综上所述,由于采用了上述技术方案,本实用新型的有益效果是: In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

设置制动装置,在被吊装物体具有较大幅度的摆动时,启动制动装置对滑轮进行制动,有效防止了被吊装物体的摇摆晃动,提高了吊装过程中的安全性、降低了对位难度,提高了吊装效率。 The brake device is installed. When the object to be hoisted has a relatively large swing, the brake device is activated to brake the pulley, which effectively prevents the object from being hoisted from swinging and shaking, improves the safety during the hoisting process, and reduces the alignment. Difficulty, improve hoisting efficiency.

附图说明 Description of drawings

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为本实用新型另一视角的结构示意图; Fig. 2 is a structural schematic diagram of another perspective of the utility model;

图3为钢丝绳与夹持部配合的结构示意图, Fig. 3 is a structural schematic diagram of the cooperation between the steel wire rope and the clamping part,

图中标记:1-滑轮,2-滑轮座,3-吊具,4-制动装置,5-钢丝绳,6-夹持装置,41-支撑架,42-制动盘,43-伸缩装置,61-夹持部,62-驱动装置。 Marks in the figure: 1-pulley, 2-pulley seat, 3-spreader, 4-braking device, 5-wire rope, 6-clamping device, 41-support frame, 42-brake disc, 43-telescopic device, 61-clamping part, 62-driving device.

具体实施方式 Detailed ways

下面结合附图,对本实用新型作详细的说明。 Below in conjunction with accompanying drawing, the utility model is described in detail.

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图所示的一种用于起重机的防摇摆装置,包括有滑轮1和支撑所述滑轮1的滑轮座2,所述滑轮座2设置在起重机的吊具3上,所述滑轮座2上设置有用于对滑轮1进行制动的制动装置4。在长期研究中,发明人发现,目前起重机的滑轮结构,并没有设置对滑轮1进行制动的刹车装置,在吊装过程中,被吊装物体受到自身惯性作用,或者外力作用时,被吊装物体发生摆动,此时滑轮1随被吊装物体的摆动而在钢丝绳5上滚动,由于滑轮1与钢丝绳5之间为滚动摩擦,其产生的摩擦力较小,不能够对滑轮1产生足够大的阻力,进而不能够有效的减小被吊装物体的摆动幅度;在本实用新型中,设置制动装置4,在被吊装物体具有较大幅度的摆动时,启动制动装置4对滑轮1进行制动,此时,滑轮1与钢丝绳5之间的滚动摩擦变为滑动摩擦,直接增大了钢丝绳5与滑轮1之间的摩擦力,使得,滑轮1只能随被吊装物体的摆动在钢丝绳5上滑动,将原来的滚动摩擦变为滑动摩擦,大大的提高了滑轮1与钢丝绳5之间的摩擦力,进而对滑轮1的滑动产生较大的阻力,达到逐渐减小被吊装物体摆动幅度的目的,进而有效防止了被吊装物体的摇摆晃动,提高了吊装过程中的安全性、并且还降低了吊具3的对位难度,提高了吊装效率。 A kind of anti-swing device for crane as shown in the figure, comprises pulley 1 and the pulley seat 2 that supports described pulley 1, and described pulley seat 2 is arranged on the spreader 3 of crane, on described pulley seat 2 A braking device 4 is provided for braking the pulley 1 . In the long-term research, the inventor found that the current pulley structure of the crane does not have a brake device for braking the pulley 1. During the hoisting process, when the hoisted object is subjected to its own inertia or external force, the hoisted object will be damaged. At this time, the pulley 1 rolls on the wire rope 5 with the swing of the hoisted object. Since there is rolling friction between the pulley 1 and the wire rope 5, the friction force generated by it is small, and it cannot generate enough resistance to the pulley 1. And then can not effectively reduce the swing amplitude of the hoisted object; in the utility model, a brake device 4 is set, and when the hoisted object has a relatively large swing, the brake device 4 is started to brake the pulley 1, At this time, the rolling friction between the pulley 1 and the wire rope 5 becomes a sliding friction, which directly increases the friction between the wire rope 5 and the pulley 1, so that the pulley 1 can only slide on the wire rope 5 with the swing of the hoisted object , changing the original rolling friction into sliding friction, which greatly increases the friction between the pulley 1 and the wire rope 5, and then produces greater resistance to the sliding of the pulley 1, and achieves the purpose of gradually reducing the swing range of the hoisted object. Furthermore, the swinging and shaking of the hoisted object is effectively prevented, the safety in the hoisting process is improved, and the difficulty of alignment of the sling 3 is also reduced, and the hoisting efficiency is improved.

作为优选,所述制动装置4包括有支撑架41和制动盘42,所述支撑架41设置在所述滑轮座2上,所述制动盘42与所述滑轮1相配合,所述支撑架41与所述制动盘42之间设置有伸缩装置43,所述伸缩装置43控制所述制动盘42压紧或者脱离所述滑轮1。通过伸缩装置43控制制动盘42与滑轮1的贴紧和分离,实现制动盘42对滑轮1的制动。 Preferably, the brake device 4 includes a support frame 41 and a brake disc 42, the support frame 41 is arranged on the pulley seat 2, the brake disc 42 is matched with the pulley 1, the A telescoping device 43 is provided between the support frame 41 and the brake disc 42 , and the telescoping device 43 controls the brake disc 42 to compress or separate from the pulley 1 . The contact and separation of the brake disc 42 and the pulley 1 is controlled by the telescopic device 43 , so that the braking of the pulley 1 by the brake disc 42 is realized.

作为优选,所述制动盘42位于所述滑轮1的上方,所述制动盘42与所述滑轮1上半部分的圆弧状边缘相配合,所述伸缩装置43沿所述滑轮1的径向伸缩。通过伸缩装置43推动制动盘42与滑轮1压紧或者脱离,实现对滑轮1的制动,由于制动盘42与滑轮1上的边缘贴合,相同压力下较其他部位而言,能够产生最大的制动力,提高制动效果,保证制动时的可靠性。 Preferably, the brake disc 42 is located above the pulley 1, the brake disc 42 matches the arc-shaped edge of the upper part of the pulley 1, and the telescopic device 43 moves along the pulley 1. Radial expansion. The telescopic device 43 pushes the brake disc 42 to compress or disengage from the pulley 1 to achieve braking on the pulley 1. Since the brake disc 42 is attached to the edge of the pulley 1, compared with other parts under the same pressure, it can produce The maximum braking force improves the braking effect and ensures the reliability of braking.

作为优选,所述滑轮座2上还设置有夹持装置6,所述夹持装置6包括有用于夹持钢丝绳5的夹持部61,以及驱动所述夹持部61开合的驱动装置62,所述夹持部61呈常开状态。虽然制动盘42能够制动滑轮1,但是滑轮1依然能够随被吊装物体的摆动而在钢丝绳5上滑动,所以通过夹持装置6,当在平移或者对位放置被吊装物体时,通过驱动装置62驱动夹持部61夹持在钢丝绳5上,使滑轮座2与钢丝绳5之间的相对位置被固定,直接使得滑轮1与钢丝绳5之间的相对位置被固定,进一步减小被吊装物体的摆动幅度,而且能够使摆动中的被吊装物体快速的回复到静止状态,进一步的有效防止被吊装物体的摇摆晃动,提高了吊装过程中的安全性、降低了对位难度,提高了吊装效率。 Preferably, the pulley base 2 is also provided with a clamping device 6, the clamping device 6 includes a clamping part 61 for clamping the wire rope 5, and a driving device 62 for driving the clamping part 61 to open and close. , the clamping portion 61 is in a normally open state. Although the brake disc 42 can brake the pulley 1, the pulley 1 can still slide on the wire rope 5 with the swing of the hoisted object, so through the clamping device 6, when the hoisted object is placed in translation or alignment, it can be driven The device 62 drives the clamping part 61 to clamp on the steel wire rope 5, so that the relative position between the pulley seat 2 and the steel wire rope 5 is fixed, and the relative position between the pulley 1 and the steel wire rope 5 is directly fixed, further reducing the number of hoisted objects. swing range, and can quickly return the object being hoisted to a static state during the swing, further effectively preventing the swaying of the hoisted object, improving the safety during the hoisting process, reducing the difficulty of alignment, and improving hoisting efficiency .

作为优选,所述夹持装置6为两个,其中一个夹持装置6与所述滑轮1一侧的钢丝绳5相对应,另一个夹持装置6与所述滑轮1另一侧的钢丝绳5相对应,两个所述夹持装置6分别与各自对应的钢丝绳5相配合。布置两个夹持装置6,当钢丝绳5绕过滑轮1后,滑轮1两侧的钢丝绳5都各自对应一个夹持装置6,当需要制动滑轮1时,两个夹持装置6与制动装置4一起启动,直接使滑轮1与钢丝绳5之间的相对位置被固定,并且通过两个夹持装置6夹持住钢丝绳5,保证了其固定的稳定性。 Preferably, there are two clamping devices 6, one clamping device 6 corresponds to the steel wire rope 5 on one side of the pulley 1, and the other clamping device 6 corresponds to the steel wire rope 5 on the other side of the pulley 1. Correspondingly, the two clamping devices 6 cooperate with the corresponding steel wire ropes 5 respectively. Two clamping devices 6 are arranged. When the wire rope 5 bypasses the pulley 1, the steel wire ropes 5 on both sides of the pulley 1 correspond to a clamping device 6 respectively. When the pulley 1 needs to be braked, the two clamping devices 6 and the brake The device 4 is started together to directly fix the relative position between the pulley 1 and the steel wire rope 5, and the steel wire rope 5 is clamped by two clamping devices 6 to ensure the stability of its fixation.

凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。 All modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (5)

1., for an anti-sway device for hoisting crane, include the pulley base of pulley and the described pulley of support, described pulley base is arranged on the suspender of hoisting crane, it is characterized in that, described pulley base is provided with the brake equipment for braking pulley.
2. anti-sway device according to claim 1, it is characterized in that, described brake equipment includes bracing frame and brake disc, support frame as described above is arranged on described pulley base, described brake disc matches with described pulley, be provided with retractor device between support frame as described above and described brake disc, described retractor device controls described brake disc and compresses or depart from described pulley.
3. anti-sway device according to claim 2, is characterized in that, described brake disc is positioned at the top of described pulley, and described brake disc matches with the circular arc rim of described pulley the first half, and described retractor device is along the radial expansion of described pulley.
4. anti-sway device according to claim 3, it is characterized in that, described pulley base is also provided with holding device, and described holding device includes the holding part for clamped wire rope, and driving the actuating device of described holding part folding, described holding part is normally open.
5. anti-sway device according to claim 4, it is characterized in that, described holding device is two, one of them holding device is corresponding with the steel rope of described pulley side, another holding device is corresponding with the steel rope of described pulley opposite side, and two described holding devices match with each self-corresponding steel rope respectively.
CN201420776817.3U 2014-12-11 2014-12-11 A kind of anti-sway device for hoisting crane Expired - Lifetime CN204281088U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108557651A (en) * 2018-05-29 2018-09-21 湖北卡斯工业科技有限公司 The accurate folding and unfolding hanging of massive casting mold
CN116202689A (en) * 2023-01-13 2023-06-02 北京航天计量测试技术研究所 Torsional pendulum braking method and torsional pendulum device for measuring moment of inertia

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108557651A (en) * 2018-05-29 2018-09-21 湖北卡斯工业科技有限公司 The accurate folding and unfolding hanging of massive casting mold
CN116202689A (en) * 2023-01-13 2023-06-02 北京航天计量测试技术研究所 Torsional pendulum braking method and torsional pendulum device for measuring moment of inertia

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