CN204280923U - Can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically - Google Patents
Can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically Download PDFInfo
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- CN204280923U CN204280923U CN201420710441.6U CN201420710441U CN204280923U CN 204280923 U CN204280923 U CN 204280923U CN 201420710441 U CN201420710441 U CN 201420710441U CN 204280923 U CN204280923 U CN 204280923U
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Abstract
The utility model discloses a kind of can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, comprise winding element, described winding element comprises the tension-adjusting gear group of rotating disc and more than a group, often organize tension-adjusting gear group and comprise more than one tension-adjusting gear, described tension-adjusting gear comprises support, step disk and governing mechanism of tension, step disk and governing mechanism of tension rack-mount, governing mechanism of tension acts on step disk.The utility model adjustable tension, makes the degree of uniformity of steel wire winding high, improves the quality of steel wire winding.
Description
Technical field
The utility model relates to steel wire coiler.
Background technology
Hydralic hose mainly comprises wire braid hydraulic hose and steel wire wound hydraulic hose, the cross section of hydralic hose forms primarily of inner glue layer, mesoglea, enhancement layer and outer glue-line, wherein enhancement layer is generally the steel wire of braiding and the steel wire of winding, no matter steel wire is braiding or is wound around, in order to raise the efficiency, all realized by special equipment now, the steel wire be wherein wound around is realized by wrapping machine.
Up to a hundred steel-wire carcass installed on the rotating pan by traditional wrapping machine, each steel-wire carcass be wound around single steel wire, in forming process, single steel wire be directly wrapped in be provided with plug on the hydralic hose inner glue layer of wire conduit, the defect of this molding mode is: (1) when the rotative speed of rotating disc slow, when the speed that unreels of steel-wire carcass is fast, just there will be the phenomenon that on hydralic hose inner glue layer, steel wire winding is uneven, on the contrary, the phenomenon broken may be there is in the steel wire be wound in advance, the winding of steel wire can be caused in a word uneven, make the quality of steel wire reinforcement layer low.(2) because steel wire is directly wrapped on hydralic hose inner glue layer to become enhancement layer, therefore, the steel wire coil diameter that there will be part winding is greater than hydralic hose enhancement layer diameter and makes steel wire cannot be close to inner glue layer, reduces the quality of steel wire winding.
Summary of the invention
In order to allow the steel wire be wound around be evenly distributed, the utility model provide a kind of can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically.
For achieving the above object, can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, comprise winding element, described winding element comprises the tension-adjusting gear group of rotating disc and more than a group, often organize tension-adjusting gear group and comprise more than one tension-adjusting gear, described tension-adjusting gear comprises support, step disk and governing mechanism of tension, step disk and governing mechanism of tension rack-mount, governing mechanism of tension acts on step disk.
Said structure, owing to being provided with governing mechanism of tension, when there is lax phenomenon in the steel wire be wound in advance, governing mechanism of tension can allow the steel-wire carcass be arranged on step disk reduce the speed unreeled, when there is the phenomenon tightened in the steel wire be wound in advance, governing mechanism of tension can allow the steel-wire carcass be arranged on step disk accelerate the speed unreeled, therefore, the steel wire be wrapped on hydralic hose inner glue layer can be allowed to be evenly distributed, improve the quality of winding steel wire, simultaneously, also can reel steel wire strand on steel-wire carcass, like this, relative to prior art, only need a small amount of steel-wire carcass can reach the requirement of steel wire winding, decrease the mounting or dismounting time of steel-wire carcass, improve the efficiency of steel wire winding.
Further, described governing mechanism of tension comprises the first fork, the second fork, the 3rd fork, bearing, friction member, the first spring, the second spring; One end of first fork is hinged on support; One end of second fork is hinged on support; The middle part of the 3rd fork is hinged on the second fork; Bearing is fixed on support; Friction member is connected on the first fork, and friction member contacts with step disk; One end of first spring is connected to the other end of the first fork, and the other end of the first spring is connected to one end of the 3rd fork; One end of second spring connects on bearing, and the other end of the second spring is connected to the other end of the 3rd fork.The principle of work of this structural tension regulating mechanism is: when lax phenomenon appears in the steel wire be wound in advance, second fork is to the second spring one side oscillation, second fork drives the 3rd fork motion, 3rd fork pulls the first fork to swing to step disk direction by the first spring, first fork band dynamic friction piece moves to step disk direction, the friction force of step disk and friction member is increased, thus reaches the object of restriction step disk rotative speed.When there is the phenomenon tightened in the steel wire be wound in advance, second fork swings to the first spring direction, second fork drives the 3rd fork motion, 3rd fork pulls the second spring, 3rd fork makes the first fork swing away from step disk by the first spring, first fork band dynamic friction piece moves away from step disk, the friction force between step disk and friction member is reduced, thus can accelerate the rotative speed of step disk.The governing mechanism of tension of this structure is simple, can change friction force between friction member and step disk by failure-free, reach the object regulating steel wire degree of tightness under the effect of the first spring and the second spring.
Further, between friction member and step disk, be provided with rubber block, prevent friction member and step disk from being rigidity friction, to improve the service life of step disk and friction member.
Further, be provided with nutted rod at the second fork away from one end of pin jointed end, nutted rod is provided with tension wheel.Steel wire on steel-wire carcass is wound around after tension wheel, and nutted rod is connected on the second fork, therefore, the tightness of steel wire can be detected by tension wheel, thus allows the second fork swing accordingly.
Further, support is provided with pedestal, pedestal is provided with and carries out spacing position-limited lever to the second fork, and this structure can limit the amplitude of fluctuation of the second fork, can prevent the second fork and step disk from colliding.
Further, the both sides being positioned at the first fork in the junction of the first spring and the first fork are respectively equipped with setting nut; The both sides being positioned at bearing in the junction of the second spring and bearing are respectively equipped with setting nut, this structure, and by setting nut, the tightness of adjustable first spring and the second spring, reaches the object of given differential tension.
Further, the pre-crimped device identical with tension-adjusting gear quantity in one group of tension-adjusting gear group is provided with on the rotating pan.Steel wire first passes through this pre-crimped device before being wound around, and steel wire can be allowed to carry out first time curling, like this, what steel wire just can be allowed to be close to is wrapped on hydralic hose inner glue layer, improves the quality of steel wire winding.
Further, described pre-crimped device comprises pre-crimped seat, be located at track adjusting wheel on pre-crimped seat and pre-crimped wheel.
Further, at rotating disc center through there being wire sleeve, the mouth of wire sleeve is provided with distributing terminal board, and this distributing terminal board can prevent steel wire from departing from the end of wire conduit, improves the reliability of steel wire winding.
Further, comprise four winding elements be arranged in order, the hand of rotation of the rotating disc in adjacent winding element is contrary.
Accompanying drawing explanation
Fig. 1 is can the structural representation of the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically.
Fig. 2 is the structural representation of winding element.
Fig. 3 is the structural representation removing winding element after frame.
Fig. 4 is the exploded drawings of Fig. 3.
Fig. 5 is the structural representation of tension-adjusting gear and steel-wire carcass.
Fig. 6 is the structural representation of tension-adjusting gear.
Fig. 7 is the exploded drawings of tension-adjusting gear.
Fig. 8 is the structural representation of pre-crimped device.
Fig. 9 is the enlarged drawing of A in Fig. 4.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is further elaborated.
As shown in Figure 1, can automatically comprise four winding elements, 100, four winding elements and be arranged in order by the hydralic hose twining machine of four steel wires of adjustment of tonicity, the hand of rotation of the rotating disc in adjacent winding element be contrary.Certainly, the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically multiple winding elements except four can also can be comprised.
As shown in Figures 2 to 4, winding element 100 comprises tension-adjusting gear group 5, pre-crimped device 6, the distributing terminal board 7 of frame 1, rotating disc 2, wire sleeve 3, more than 4, one group, bearing.
As shown in Figure 4, have hole 21 at the center of rotating disc 2, be provided with described bearing 4 in hole, bearing 4 is through described wire sleeve 3.One end of wire sleeve 3 is arranged in frame 1.
As shown in Figures 2 to 4, described tension-adjusting gear group 5 is arranged on rotating disc 2, and be positioned at rotating disc 2 center for the center of circle circumferentially, in the present embodiment, comprise two groups of tension-adjusting gears, two groups of tension-adjusting gears, circumferentially different, often organized tension-adjusting gear and are at least comprised two tension-adjusting gears 500.
As shown in Figures 5 to 7, described tension-adjusting gear 500 comprises support 51, step disk 52 and governing mechanism of tension 53.Support 51 takes the shape of the letter U, and comprises the first plate body 511, second plate body 512 and the 3rd plate body 513 that connect successively.Wherein, the second plate body 512 fixes with rotating disc 2.Step disk 52 is arranged on the first plate body 511; The position of departing from centre of gration at the upper surface of step disk 52 is provided with registration mast 521.Be provided with knock hole in the bottom surface of steel-wire carcass 8 accordingly, when steel-wire carcass 8 is installed to after on step disk 52, can prevent steel-wire carcass 8 from rotating relative to step disk 52.
Described governing mechanism of tension 53 comprises the first fork 531, second fork 532, the 3rd fork 533, bearing 534, friction member 535, first spring 536, second spring 537, nutted rod 538 and tension wheel 539.One end of first fork 531 is hinged on the first plate body 511; One end of second fork 532 is hinged on the first plate body 511; The middle part of the 3rd fork 533 is hinged on the middle part of the second fork 532; Bearing 534 is fixed on the first plate body 511; The arcuate member 5352 that friction member 535 comprises connecting arm 5351 and is connected with connecting arm 5351, one end of connecting arm 5351 is connected with the middle part of the first fork 531, rubber block is provided with near the side of step disk 52 at arcuate member 5352, rubber block contacts with step disk 52, like this, arcuate member 5352 and step disk 52 rigid contact can be prevented and be easy to wear and tear arcuate member 5352 and step disk 52, the service life of raising arcuate member 5352 and step disk 52, also can improve the reliability of tension adjustment; One end of first spring 536 is connected to the other end of the first fork 531 by screw rod 5361, the both sides being positioned at the first fork at screw rod 5361 are respectively equipped with nut, pass through setting nut, the effect of adjustment first spring 536 can be reached, thus reaching the effect of adjustment of tonicity, the other end of the first spring 536 is connected to one end of the 3rd fork 533; One end of second spring 537 connects on bearing 534 by screw rod 5371, the both sides being positioned at bearing 534 at screw rod 5371 are respectively equipped with nut, by setting nut, can reach the effect of adjustment second spring 537, the other end of the second spring 537 is connected to the other end of the 3rd fork 533.Nutted rod 538 is arranged on the second fork 532, relative to the 3rd fork 533, is positioned opposite with the hinged of the second fork.Tension wheel 539 is arranged on nutted rod 538.The first described spring 536 is positioned at the side of the second fork, and near step disk 52; Second spring 537 is positioned at the opposite side of the second fork.
First plate body 511 is positioned at the second fork 532 and near the side of step disk, pedestal 54 is installed, pedestal 541 is threaded connection limited location bar 542, one end of position-limited lever 542 is facing to the second fork 532, this position-limited lever 542 can limit the amplitude of oscillation of the second fork 532 to step disk 52, prevent the second fork 532 from contacting with step disk 52, when regulating position-limited lever 542 relative to the position of pedestal, then adjustable go out the different amplitudes of oscillation of the second fork, its effect is also can adjustment of tonicity by this position-limited lever.
Rotating disc 2 is provided with the pre-crimped device 6 identical with tension-adjusting gear quantity in one group of tension-adjusting gear group, crimping device 6 be distributed in rotating disc 2 center for the center of circle circumferentially.As shown in Figure 8, described pre-crimped device 6 comprises pre-crimped seat 61, be located at track adjusting wheel 62 on pre-crimped seat 61 and pre-crimped wheel 63, and track adjusting wheel 62 and crimping wheel 63 have alternate position spike, ensure that steel wire can by pre-crimped after track adjusting wheel 62 and crimping wheel 63.
Described distributing terminal board 7 is enclosed within the end of wire sleeve 3 mouth, when steel wire to extend into through the end of wire sleeve 3 the hydralic hose inner glue layer being provided with plug be wound around time, can prevent steel wire from departing from wire sleeve 3, make the winding of steel wire more reliable.
Present embodiment can the principle of work of the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically be: be installed on step disk 2 by the steel-wire carcass 8 being wound with steel wire strand, utilize registration mast 21 pairs of steel-wire carcass 8 to position, the steel wire strand on each steel-wire carcass 8 is wound into through the end of tension wheel 539, corresponding track adjusting wheel 62, corresponding crimping wheel 63, wire sleeve 3 and is provided with on the hydralic hose inner glue layer of plug through wire sleeve 3; Allow rotating disc 2 rotate, conveying is simultaneously provided with the hydralic hose straight-line motion of plug, and like this, the steel wire on steel-wire carcass has been wound onto on the inner glue layer of the hydralic hose being provided with plug, as the enhancement layer of rubber hydraulic pipe.
Can automatically adjustment of tonicity hydralic hose twining machine of four steel wires in the course of the work, when there is lax phenomenon in the steel wire be wound in advance, function of wire reduces to the power on tension wheel 539, second fork 532 under the effect of the second spring 537 to the second spring 537 1 side oscillation, second fork 532 drives the 3rd fork 533 to move, 3rd fork 533 pulls the first fork 531 to swing to step disk 2 direction by the first spring 536, first fork 531 is with dynamic friction piece 535 to move to step disk 2 direction, step disk 2 is increased with the friction force of friction member 535, thus reach the object of restriction step disk 2 rotative speed, by steel wire tensioning.When there is the phenomenon tightened in the steel wire be wound in advance, the power of function of wire on tension wheel 539 increases, the second fork 532 is forced to swing to the first spring 536 direction, second fork 532 drives the 3rd fork 533 to move, 3rd fork 533 pulls the second spring 537, 3rd fork 533 makes the first fork 531 swing away from step disk 2 by the first spring 536, first fork 531 is with dynamic friction piece 535 to move away from step disk 2, friction force between step disk 2 and friction member 535 is reduced, thus the rotative speed of step disk 2 can be accelerated, reach the object that tension force is provided to steel wire.The governing mechanism of tension of this structure is simple, friction force between friction member 535 and step disk 2 can be changed by failure-free under the effect of the first spring and the second spring, reach the object regulating steel wire degree of tightness, make to be wound into the steel wire be provided with on the hydralic hose inner glue layer of plug even, improve the quality of steel wire winding.
When steel wire is after pre-crimped device, steel wire can be allowed to carry out first time curling, like this, what steel wire just can be allowed to be close to is wrapped on hydralic hose inner glue layer, improves the quality of steel wire winding.
In addition, the structure of present embodiment is the steel wire strand that reels on steel-wire carcass, like this, relative to prior art, only needs a small amount of steel-wire carcass can reach the requirement of steel wire winding, decreases the mounting or dismounting time of steel-wire carcass, improve the efficiency of steel wire winding.
Claims (10)
1. can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, comprise winding element, it is characterized in that: described winding element comprises the tension-adjusting gear group of rotating disc and more than a group, often organize tension-adjusting gear group and comprise more than one tension-adjusting gear, described tension-adjusting gear comprises support, step disk and governing mechanism of tension, step disk and governing mechanism of tension rack-mount, governing mechanism of tension acts on step disk.
2. according to claim 1 can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, it is characterized in that: described governing mechanism of tension comprises the first fork, the second fork, the 3rd fork, bearing, friction member, the first spring, the second spring; One end of first fork is hinged on support; One end of second fork is hinged on support; The middle part of the 3rd fork is hinged on the second fork; Bearing is fixed on support; Friction member is connected on the first fork, and friction member contacts with step disk; One end of first spring is connected to the other end of the first fork, and the other end of the first spring is connected to one end of the 3rd fork; One end of second spring connects on bearing, and the other end of the second spring is connected to the other end of the 3rd fork.
3. according to claim 2 can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, it is characterized in that: between friction member and step disk, be provided with rubber block.
4. according to claim 2 can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, it is characterized in that: be provided with nutted rod at the second fork away from one end of pin jointed end, nutted rod is provided with tension wheel.
5. according to claim 2 can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, it is characterized in that: on support, be provided with pedestal, pedestal is provided with and carries out spacing position-limited lever to the second fork.
6. according to claim 2 can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, it is characterized in that: the both sides being positioned at the first fork in the junction of the first spring and the first fork are respectively equipped with setting nut; The both sides being positioned at bearing in the junction of the second spring and bearing are respectively equipped with setting nut.
7. according to claim 1 can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, it is characterized in that: be provided with the pre-crimped device identical with tension-adjusting gear quantity in one group of tension-adjusting gear group on the rotating pan.
8. according to claim 7 can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, it is characterized in that: described pre-crimped device comprises pre-crimped seat, be located at track adjusting wheel on pre-crimped seat and pre-crimped wheel.
9. according to claim 1 can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, it is characterized in that: at rotating disc center through there being wire sleeve, the mouth of wire sleeve is provided with distributing terminal board.
10. according to claim 1 can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically, it is characterized in that: comprise four winding elements be arranged in order, the hand of rotation of the rotating disc in adjacent winding element is contrary.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420710441.6U CN204280923U (en) | 2014-11-24 | 2014-11-24 | Can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420710441.6U CN204280923U (en) | 2014-11-24 | 2014-11-24 | Can the hydralic hose twining machine of four steel wires of adjustment of tonicity automatically |
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| CN204280923U true CN204280923U (en) | 2015-04-22 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106044417A (en) * | 2016-07-15 | 2016-10-26 | 柴德维 | Steel wire winding machine applicable to polymer rubber flexible pipe and application method of steel wire winding machine |
| CN108439065A (en) * | 2018-04-04 | 2018-08-24 | 洛阳理工学院 | A kind of tenslator of bend pipe anti-corrosion composite band |
| CN108454082A (en) * | 2018-04-04 | 2018-08-28 | 洛阳理工学院 | A kind of bend winding machine anti-corrosion composite band is wrapped around device |
| CN115504321A (en) * | 2022-10-20 | 2022-12-23 | 衡水佰力橡胶制品有限公司 | Steel wire hydraulic pipe winding device and steel wire winding method |
-
2014
- 2014-11-24 CN CN201420710441.6U patent/CN204280923U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106044417A (en) * | 2016-07-15 | 2016-10-26 | 柴德维 | Steel wire winding machine applicable to polymer rubber flexible pipe and application method of steel wire winding machine |
| CN108439065A (en) * | 2018-04-04 | 2018-08-24 | 洛阳理工学院 | A kind of tenslator of bend pipe anti-corrosion composite band |
| CN108454082A (en) * | 2018-04-04 | 2018-08-28 | 洛阳理工学院 | A kind of bend winding machine anti-corrosion composite band is wrapped around device |
| CN108439065B (en) * | 2018-04-04 | 2023-07-21 | 洛阳理工学院 | Tension control device of anti-corrosion composite belt of bent pipe |
| CN115504321A (en) * | 2022-10-20 | 2022-12-23 | 衡水佰力橡胶制品有限公司 | Steel wire hydraulic pipe winding device and steel wire winding method |
| CN115504321B (en) * | 2022-10-20 | 2023-09-29 | 衡水佰力橡胶制品有限公司 | Steel wire hydraulic pipe winding device and steel wire winding method |
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Address after: 510800 Guangdong province Guangzhou City Shiling Town Huadu District, Furong High-tech Industrial Park Patentee after: GUANGZHOU CHANGYE RUBBER PETROLEUM EQUIPMENT CO., LTD. Address before: 510800 Guangdong province Guangzhou City Shiling Town Huadu District, Furong New Industrial Park Patentee before: GUANGZHOU CHANGYE RUBBER PETROLEUM EQUIPMENT CO., LTD. |