CN204278461U - A kind of vacuum feeder for plastic extruder - Google Patents

A kind of vacuum feeder for plastic extruder Download PDF

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Publication number
CN204278461U
CN204278461U CN201420756888.7U CN201420756888U CN204278461U CN 204278461 U CN204278461 U CN 204278461U CN 201420756888 U CN201420756888 U CN 201420756888U CN 204278461 U CN204278461 U CN 204278461U
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China
Prior art keywords
storage box
fan
controller
discharge valve
intermediate storage
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Expired - Fee Related
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CN201420756888.7U
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Chinese (zh)
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李毓烜
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

本实用新型公开的一种用于塑料挤出机的真空上料机,包括风机、料斗、中间储料箱、原料储箱和控制器,风机的吸风口处设有过滤器,过滤器通过吸风管与中间储料箱的风口连通,中间储料箱的进料口通过吸料管与原料储箱连通,中间储料箱的出料口对准料斗的进料口,中间储料箱的出料口处设有排料活门,中间储料箱内设有料位传感器,控制器分别与料位传感器、排料活门及风机连接。本实用新型加设过滤器,可提高风机寿命,且结构简单,上料方便,利于推广。

The utility model discloses a vacuum feeding machine for plastic extruders, which includes a fan, a hopper, an intermediate storage box, a raw material storage box and a controller. The air duct is connected with the tuyere of the intermediate storage box, the inlet of the intermediate storage box is connected with the raw material storage box through the suction pipe, the outlet of the intermediate storage box is aligned with the inlet of the hopper, and the outlet of the intermediate storage box is aligned with the inlet of the hopper. A discharge valve is provided at the discharge port, a material level sensor is provided in the middle material storage box, and the controller is respectively connected with the material level sensor, the discharge valve and the fan. The utility model is provided with a filter, which can increase the service life of the blower fan, and has a simple structure and convenient feeding, which is beneficial to popularization.

Description

一种用于塑料挤出机的真空上料机A vacuum feeder for plastic extruders

技术领域 technical field

     本实用新型涉及一种用于塑料挤出机的真空上料机。 The utility model relates to a vacuum feeder for plastic extruders.

背景技术 Background technique

真空上料机是利用压缩空气通过真空发生器产生高真空实现对物料的输送,不需要机械式真空泵,具有结构简单、体积小、免维修、噪音低、控制方便、消除物料静电和符合GMP规范等优点;真空发生器产生的高真空,使被输送的物料杜绝了分层现象,保证了混合物料成分的均一性,是塑料挤出机、胶囊填充机、干法制粒机、包装机、粉碎机、振动筛等机械自动上料的首选设备。 The vacuum feeder uses compressed air to generate a high vacuum through the vacuum generator to convey the material. It does not need a mechanical vacuum pump. It has the advantages of simple structure, small size, maintenance-free, low noise, convenient control, elimination of material static electricity and compliance with GMP regulations. and other advantages; the high vacuum generated by the vacuum generator prevents the stratification of the conveyed material and ensures the uniformity of the composition of the mixed material. It is a plastic extruder, capsule filling machine, dry granulator, packaging machine, crushing machine Machine, vibrating screen and other mechanical automatic feeding equipment of choice.

现有塑料挤出机的真空上料机在抽真空时,抽空管道容易将物料吸附到风机内,导致风机的叶片受物料的敲击,使风机损坏,特别是颗粒物料等,塑料挤出机选用的物料一般为颗粒状或块状的,对风机叶片破坏力大,极容易造成风机的损坏,导致风机维护费用高等问题。 When the vacuum feeder of the existing plastic extruder is evacuated, the evacuated pipeline will easily absorb the material into the fan, causing the blades of the fan to be knocked by the material, which will damage the fan, especially the granular materials. Plastic extruders The selected materials are generally granular or massive, which has great destructive power to the fan blades, which is very easy to cause damage to the fan, resulting in high maintenance costs for the fan.

发明内容 Contents of the invention

本实用新型的目的是针对现有技术的缺陷,提供一种结构简单、上料方便的用于塑料挤出机的真空上料机。 The purpose of this utility model is to provide a vacuum feeder for plastic extruders with simple structure and convenient feeding for the defects of the prior art.

本实用新型的用于塑料挤出机的真空上料机,包括风机、料斗、中间储料箱、原料储箱和控制器,风机的吸风口处设有过滤器,过滤器通过吸风管与中间储料箱的风口连通,中间储料箱的进料口通过吸料管与原料储箱连通,中间储料箱的出料口对准料斗的进料口,中间储料箱的出料口处设有排料活门,中间储料箱内设有料位传感器,控制器分别与料位传感器、排料活门及风机连接。 The vacuum feeding machine used for plastic extruders of the utility model includes a fan, a hopper, an intermediate storage box, a raw material storage box and a controller. A filter is arranged at the suction port of the fan, and the filter is connected with the suction pipe through the suction pipe. The outlet of the intermediate storage box is connected, the inlet of the intermediate storage box is connected with the raw material storage box through the suction pipe, the outlet of the intermediate storage box is aligned with the inlet of the hopper, and the outlet of the intermediate storage box There is a discharge valve at the center, a material level sensor is installed in the middle storage box, and the controller is connected with the material level sensor, discharge valve and fan respectively.

所述的控制器上设有排料活门控制开关、风机控制开关和时间设定按钮, 当料位传感器出现故障时,可通过时间设定器对风机控制上料时间,也可通过排料活门控制开关和风机控制开关手动控制上料过程。 The controller is equipped with a discharge valve control switch, a fan control switch and a time setting button. When the material level sensor fails, the fan can be controlled by the time setter. The feeding time can also be controlled by the discharge valve. The control switch and fan control switch manually control the feeding process.

所述的吸料管的一端伸入原料储箱的底部,防止中间储料箱3吸料时吸入空气,提高上料效率。 One end of the suction pipe extends into the bottom of the raw material storage tank to prevent the intermediate storage tank 3 from inhaling air when sucking material, and to improve feeding efficiency.

所述的风机可以安装在推车上以便于移动。 The fan can be mounted on a trolley for easy movement.

所述的控制器可以采用单片机。 The controller can adopt a single-chip microcomputer.

使用时,真空上料箱采用控制器控制上料过程,开启风机后开始上料,当塑胶原料上到中间储料箱的一定位置后,料位传感器感应物料的位置,反馈到控制器,控制器控制断开风机工作,吸料工作停止,同时,控制器控制打开排料活门,塑胶原料直接进入料斗。 When in use, the vacuum feeding box uses a controller to control the feeding process, and starts feeding after turning on the fan. When the plastic raw material reaches a certain position in the intermediate storage box, the material level sensor senses the position of the material and feeds back to the controller to control The controller controls to disconnect the blower, and the suction work stops. At the same time, the controller controls to open the discharge valve, and the plastic raw materials directly enter the hopper.

与现有技术相比,本实用新型的优点是:在风机的吸风口处设有过滤器,使得风机在吸风抽真空时,可将物料进行过滤,防止物料颗粒对风机叶片造成伤害,提高风机的使用寿命;此外,本实用新型结构简单,上料方便,利于推广。  Compared with the prior art, the utility model has the advantages that a filter is provided at the air suction port of the fan, so that the fan can filter the material when the fan sucks air and vacuumizes, preventing the material particles from causing damage to the fan blades and improving the efficiency of the fan. The service life of the blower fan; in addition, the utility model has a simple structure and convenient feeding, which is beneficial to popularization. the

附图说明 Description of drawings

图1是用于塑料挤出机的真空上料机的结构示意图。 Fig. 1 is a structural schematic diagram of a vacuum feeder for a plastic extruder.

图中,1风机、2料斗、3中间储料箱、4原料储箱、5控制器、6吸料管、7吸风管、8排料活门、9过滤器、10料位传感器、11推车。 In the figure, 1 fan, 2 hopper, 3 intermediate storage box, 4 raw material storage box, 5 controller, 6 suction pipe, 7 suction pipe, 8 discharge valve, 9 filter, 10 material level sensor, 11 pusher car.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.

参照图1,用于塑料挤出机的真空上料机,包括风机1、料斗2、中间储料箱3、原料储箱4和控制器5,风机1的吸风口处设有过滤器9,过滤器9通过吸风管7与中间储料箱3的风口连通,中间储料箱3的进料口通过吸料管6与原料储箱4连通,中间储料箱3的出料口对准料斗2的进料口,中间储料箱3的出料口处设有排料活门8,中间储料箱3内设有料位传感器10,控制器5分别与料位传感器10、排料活门8及风机1连接。 Referring to Fig. 1, the vacuum feeder used for plastic extruders includes a fan 1, a hopper 2, an intermediate storage box 3, a raw material storage box 4 and a controller 5, and a filter 9 is provided at the suction port of the fan 1, The filter 9 communicates with the tuyere of the intermediate storage box 3 through the suction pipe 7, the feed port of the intermediate storage box 3 communicates with the raw material storage box 4 through the suction pipe 6, and the discharge port of the intermediate storage box 3 is aligned The material inlet of the hopper 2 and the outlet of the intermediate storage box 3 are provided with a discharge valve 8, and the intermediate storage box 3 is provided with a material level sensor 10, and the controller 5 is connected with the material level sensor 10 and the discharge valve 8 respectively. and fan 1 connection.

所述的控制器5上设有排料活门控制开关、风机控制开关和时间设定按钮,当料位传感器出现故障时,可通过时间设定器对风机控制上料时间,也可通过排料活门控制开关和风机控制开关手动控制上料过程。 The controller 5 is provided with a discharge valve control switch, a fan control switch and a time setting button. When the material level sensor fails, the fan can be controlled by the time setter for feeding time, or the discharge valve can be used to control the feeding time of the fan. Valve control switch and fan control switch manually control the feeding process.

所述的吸料管6的一端伸入原料储箱4的底部,防止中间储料箱3吸料时吸入空气,提高上料效率。 One end of the suction pipe 6 extends into the bottom of the raw material storage tank 4 to prevent the intermediate storage tank 3 from inhaling air when sucking material, so as to improve the feeding efficiency.

所述的风机1可以安装在推车11上便于移动。 The blower fan 1 can be mounted on a trolley 11 for easy movement.

本产品的工作原理是:在风机的吸风口处设有过滤器,使得风机在吸风抽真空时,可将物料进行过滤,防止物料颗粒对风机叶片造成伤害,提高风机的使用寿命;真空上料箱采用控制器控制上料过程,开启风机后开始上料,当塑胶原料上到中间储料箱的一定位置后,料位传感器感应物料的位置,反馈到控制器,控制器控制断开风机工作,吸料工作停止,同时,控制器控制打开排料活门,塑胶原料直接进入料斗。 The working principle of this product is: there is a filter at the suction port of the fan, so that the fan can filter the material when the fan is suctioning and vacuuming, so as to prevent the material particles from causing damage to the fan blades and improve the service life of the fan; The material box adopts the controller to control the material loading process. After turning on the fan, the material starts to be loaded. When the plastic material reaches a certain position in the intermediate storage box, the material level sensor senses the position of the material and feeds back to the controller, which then controls to turn off the fan. work, the suction work stops, and at the same time, the controller controls to open the discharge valve, and the plastic raw materials directly enter the hopper.

Claims (4)

1. the vacuum feeder for plastic extruder, it is characterized in that comprising blower fan (1), hopper (2), middle material storing box (3), raw material storage tank (4) and controller (5), the inlet scoop place of blower fan (1) is provided with filter (9), filter (9) is communicated with by the air port of aspiration channel (7) with middle material storing box (3), the charging aperture of middle material storing box (3) is communicated with raw material storage tank (4) by suction tube (6), the discharging opening of middle material storing box (3) aims at the charging aperture of hopper (2), the discharge outlet of middle material storing box (3) is provided with discharge valve (8), level sensor (10) is provided with in middle material storing box (3), controller (5) respectively with level sensor (10), discharge valve (8) and blower fan (1) connect.
2. the vacuum feeder for plastic extruder according to claim 1, is characterized in that described controller (5) is provided with discharge valve gauge tap, air-blower control switch and time setting button.
3. the vacuum feeder for plastic extruder according to claim 1, is characterized in that the bottom of raw material storage tank (4) is stretched in one end of described suction tube (6).
4. the vacuum feeder for plastic extruder according to claim 1, is characterized in that described blower fan (1) is arranged in go-cart (11).
CN201420756888.7U 2014-12-06 2014-12-06 A kind of vacuum feeder for plastic extruder Expired - Fee Related CN204278461U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420756888.7U CN204278461U (en) 2014-12-06 2014-12-06 A kind of vacuum feeder for plastic extruder

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Application Number Priority Date Filing Date Title
CN201420756888.7U CN204278461U (en) 2014-12-06 2014-12-06 A kind of vacuum feeder for plastic extruder

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106738799A (en) * 2016-08-31 2017-05-31 岱纳包装(天津)有限公司 It is a kind of that feed proportioning system is supplied based on the automatic of PLC controls
CN108995169A (en) * 2018-07-23 2018-12-14 芜湖佩林郁松计量科技有限公司 A kind of feeding device with function of measuring

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106738799A (en) * 2016-08-31 2017-05-31 岱纳包装(天津)有限公司 It is a kind of that feed proportioning system is supplied based on the automatic of PLC controls
CN108995169A (en) * 2018-07-23 2018-12-14 芜湖佩林郁松计量科技有限公司 A kind of feeding device with function of measuring

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20150422

Termination date: 20161206