CN204277947U - For the equipment that bolt in fan blade is taken out - Google Patents

For the equipment that bolt in fan blade is taken out Download PDF

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Publication number
CN204277947U
CN204277947U CN201420716204.0U CN201420716204U CN204277947U CN 204277947 U CN204277947 U CN 204277947U CN 201420716204 U CN201420716204 U CN 201420716204U CN 204277947 U CN204277947 U CN 204277947U
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China
Prior art keywords
drill
bolts
drill pipe
pipe body
blades
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CN201420716204.0U
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Chinese (zh)
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岳远星
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BEIJING CENTURY CONCORD OPERATION AND MAINTAINCE WIND POWER TECHNOLOGY Co Ltd
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BEIJING CENTURY CONCORD OPERATION AND MAINTAINCE WIND POWER TECHNOLOGY Co Ltd
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Abstract

本实用新型提供一种用于将风机叶片中螺栓取出的设备,包括磁座钻、与安装在其传动轴上的钻杆、以及与钻杆相连接的钻头,磁座钻设置在吸附平台上。本实用新型结构简单、合理,使叶片深孔内断裂的螺栓在不用进行高温加热的情况下就可以被取出,使断了螺栓的叶片不用返厂维修,为用户节省了高昂的叶片维修费用,提高了风机的可利用率,经济效益可观,解决了涂抹有锁固胶的断裂螺栓无法被取出的缺点。

The utility model provides a device for removing bolts from fan blades, which includes a magnetic base drill, a drill rod installed on its drive shaft, and a drill bit connected with the drill rod. The magnetic base drill is arranged on an adsorption platform. . The utility model has a simple and reasonable structure, so that the broken bolts in the deep holes of the blades can be taken out without high-temperature heating, so that the blades with broken bolts do not need to be returned to the factory for maintenance, which saves high blade maintenance costs for users. The utilization rate of the fan is improved, the economic benefit is considerable, and the shortcoming that the broken bolt coated with the locking glue cannot be taken out is solved.

Description

用于将风机叶片中螺栓取出的设备Equipment for removing bolts from fan blades

技术领域technical field

本实用新型涉及一种螺栓取出设备,尤其是一种用于将风机叶片中螺栓取出的设备。The utility model relates to a device for taking out bolts, in particular to a device for taking out bolts in fan blades.

背景技术Background technique

风力发电机组长时间运行以后,叶片固定螺栓就容易发生断裂损坏。螺栓断裂情况一般分为以下两种情况,第一种断裂面跟变桨轴承法兰面平齐,第二种断裂面在变桨轴承法兰深孔内。After the wind turbine has been in operation for a long time, the blade fixing bolts are prone to breakage and damage. The bolt fracture is generally divided into the following two situations. The first kind of fracture surface is flush with the pitch bearing flange surface, and the second kind of fracture surface is in the deep hole of the pitch bearing flange.

其中,第一种情况比较好处理,而第二种断裂面由于是在变桨轴承法兰深孔内,并且目前没有专用工具,因此很难取出;另外,为了避免螺栓松动,因上经,在安装时在螺栓表面都涂抹了锁固胶,使螺栓更加难以取出。由于叶片螺栓锁固胶是高强度免拆型的,正常拆此螺栓必须进行高温加热以破坏胶的性质,但叶片是用玻璃钢材料制作的不能采用加热办法取出。Among them, the first case is easier to deal with, and the second fracture surface is in the deep hole of the pitch bearing flange, and there is no special tool at present, so it is difficult to take it out; in addition, in order to avoid the bolt loosening, During installation, locking glue is applied to the surface of the bolts, making it more difficult to remove the bolts. Since the blade bolt locking glue is high-strength and non-removable, the normal removal of the bolt must be heated at high temperature to destroy the properties of the glue, but the blade is made of glass fiber reinforced plastic and cannot be removed by heating.

由于现有的螺栓取出器为反向丝扣锥形结构,而上述涂抹了高强度锁固胶的螺栓的锁固扭矩值已经远大于反向取丝器的取丝扭矩值,因此现有的螺栓取出器也无法将螺栓取出。Since the existing bolt extractor has a reverse screw taper structure, and the locking torque value of the above-mentioned bolts coated with high-strength locking glue is far greater than the thread-taking torque value of the reverse thread extractor, the existing The bolt extractor also cannot remove the bolts.

发明内容Contents of the invention

针对上述问题中存在的不足之处,本实用新型提供一种可以将叶片深孔内断裂的螺栓取出的用于将风机叶片中螺栓取出的设备。In view of the deficiencies in the above problems, the utility model provides a device for taking out the bolts in the fan blades, which can take out the broken bolts in the deep holes of the blades.

为实现上述目的,本实用新型提供一种用于将风机叶片中螺栓取出的设备,包括磁座钻(1)、与安装在其传动轴上的钻杆(3)、以及与所述钻杆(3)相连接的钻头(4),所述磁座钻(1)设置在吸附平台(2)上。In order to achieve the above object, the utility model provides a kind of equipment for taking out the bolts in the fan blades, including a magnetic base drill (1), a drill rod (3) installed on its drive shaft, and a drill rod connected with the drill rod (3) A connected drill bit (4), the magnetic base drill (1) is arranged on the adsorption platform (2).

上述的用于将风机叶片中螺栓取出的设备,其中,所述吸附平台(2)固定在临近的叶片上,在其表面设有用于与叶片相连接的螺栓固定孔(21)。The above-mentioned device for removing bolts from fan blades, wherein, the adsorption platform (2) is fixed on an adjacent blade, and a bolt fixing hole (21) for connecting with the blade is provided on its surface.

上述的用于将风机叶片中螺栓取出的设备,其中,所述钻杆(3)由钻杆管体(31)、以及安装在其顶部端面上的钻杆连接端(32)构成,所述钻杆管体(31)的内部为中空状结构,其底部端面为敞开式结构的端口(33),所述钻头(4)的顶部经过所述端口(33)设置在所述钻杆管体(31)的内部。The above-mentioned equipment for removing bolts from fan blades, wherein the drill pipe (3) is composed of a drill pipe body (31) and a drill pipe connection end (32) installed on the top end surface thereof, the The inside of the drill pipe body (31) is a hollow structure, and its bottom end face is an open port (33), and the top of the drill bit (4) is arranged on the drill pipe body through the port (33). (31) INTERIOR.

上述的用于将风机叶片中螺栓取出的设备,其中,所述钻杆管体(31)的横向截面为圆柱形结构,所述钻杆连接端(32)设置在所述钻杆管体(31)的圆心位置上。The above-mentioned equipment for removing bolts from fan blades, wherein the transverse section of the drill pipe body (31) is a cylindrical structure, and the drill pipe connection end (32) is arranged on the drill pipe body ( 31) at the center of the circle.

上述的用于将风机叶片中螺栓取出的设备,其中,所述钻头(4)为直径是23mm的高钻钻头。The above-mentioned equipment for removing bolts from fan blades, wherein the drill bit (4) is a high drill bit with a diameter of 23 mm.

与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:

本实用新型结构简单、合理,使叶片深孔内断裂的螺栓在不用进行高温加热的情况下就可以被取出,使断了螺栓的叶片不用返厂维修,为用户节省了高昂的叶片维修费用,提高了风机的可利用率,经济效益可观,解决了涂抹有锁固胶的断裂螺栓无法被取出的缺点。The utility model has a simple and reasonable structure, so that the broken bolts in the deep holes of the blades can be taken out without high-temperature heating, so that the blades with broken bolts do not need to be returned to the factory for maintenance, which saves high blade maintenance costs for users. The utilization rate of the fan is improved, the economic benefit is considerable, and the shortcoming that the broken bolt coated with the locking glue cannot be taken out is solved.

附图说明Description of drawings

图1为本实用新型的结构图。Fig. 1 is a structural diagram of the utility model.

主要附图标记说明如下:The main reference signs are explained as follows:

1-磁座钻           2-吸附平台          21-螺栓固定孔1-Magnetic base drill 2-Adsorption platform 21-Bolt fixing hole

3-钻杆             31-钻杆管体         32-钻杆连接端3-drill pipe 31-drill pipe body 32-drill pipe connection end

33-端口            4-钻头33-port 4-drill

具体实施方式Detailed ways

如图1所示,本实用新型提供一种用于将风机叶片中螺栓取出的设备,包括磁座钻1、与安装在其传动轴上的钻杆3、以及与钻杆3相连接的钻头4,磁座钻1设置在吸附平台2上。其中,钻头4为直径是23mm的高钻钻头。As shown in Figure 1, the utility model provides a device for removing bolts from fan blades, including a magnetic base drill 1, a drill rod 3 installed on its transmission shaft, and a drill bit connected to the drill rod 3 4. The magnetic base drill 1 is set on the adsorption platform 2 . Wherein, the drill bit 4 is a high drill bit with a diameter of 23 mm.

吸附平台2固定在临近的叶片上,在其表面设有用于与叶片相连接的螺栓固定孔21。The adsorption platform 2 is fixed on the adjacent blade, and a bolt fixing hole 21 for connecting with the blade is provided on its surface.

钻杆3由钻杆管体31、以及安装在其顶部端面上的钻杆连接端32构成,钻杆管体31的内部为中空状结构,其底部端面为敞开式结构的端口33,钻头4的顶部经过端口33设置在钻杆管体31的内部。The drill pipe 3 is composed of a drill pipe body 31 and a drill pipe connecting end 32 installed on its top end surface. The inside of the drill pipe body 31 is a hollow structure, and its bottom end surface is an open port 33. The drill bit 4 The top of the drill pipe body 31 is disposed inside the drill pipe body 31 through the port 33.

钻杆管体31的横向截面为圆柱形结构,钻杆连接端32设置在钻杆管体31的圆心位置上。The transverse section of the drill pipe body 31 is a cylindrical structure, and the drill pipe connection end 32 is arranged at the center of the drill pipe body 31 .

以上所述仅为本实用新型的较佳实施例,对发明而言仅仅是说明性的,而非限制性的。本专业技术人员理解,在发明权利要求所限定的精神和范围内可对其进行许多改变,修改,甚至等效,但都将落入本实用新型的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are only illustrative rather than restrictive to the invention. Those skilled in the art understand that many changes, modifications, and even equivalents can be made within the spirit and scope defined by the claims of the invention, but all will fall within the protection scope of the present utility model.

Claims (5)

1.一种用于将风机叶片中螺栓取出的设备,其特征在于,包括磁座钻(1)、与安装在其传动轴上的钻杆(3)、以及与所述钻杆(3)相连接的钻头(4),所述磁座钻(1)设置在吸附平台(2)上。1. A device for removing bolts from fan blades, characterized in that it includes a magnetic base drill (1), a drill rod (3) installed on its drive shaft, and the drill rod (3) The connected drill bit (4), the magnetic base drill (1) is arranged on the adsorption platform (2). 2.根据权利要求1所述的用于将风机叶片中螺栓取出的设备,其特征在于,所述吸附平台(2)固定在临近的叶片上,在其表面设有用于与叶片相连接的螺栓固定孔(21)。2. The device for removing bolts from fan blades according to claim 1, characterized in that, the adsorption platform (2) is fixed on the adjacent blades, and the surface thereof is provided with bolts for connecting with the blades Fixing holes (21). 3.根据权利要求1所述的用于将风机叶片中螺栓取出的设备,其特征在于,所述钻杆(3)由钻杆管体(31)、以及安装在其顶部端面上的钻杆连接端(32)构成,所述钻杆管体(31)的内部为中空状结构,其底部端面为敞开式结构的端口(33),所述钻头(4)的顶部经过所述端口(33)设置在所述钻杆管体(31)的内部。3. The device for taking out the bolts in the fan blade according to claim 1, characterized in that, the drill pipe (3) consists of a drill pipe body (31) and a drill pipe mounted on its top end face. The connecting end (32) is formed, and the inside of the drill pipe body (31) is a hollow structure, and its bottom end face is a port (33) of an open structure, and the top of the drill bit (4) passes through the port (33). ) is arranged inside the drill pipe body (31). 4.根据权利要求3所述的用于将风机叶片中螺栓取出的设备,其特征在于,所述钻杆管体(31)的横向截面为圆柱形结构,所述钻杆连接端(32)设置在所述钻杆管体(31)的圆心位置上。4. The device for removing bolts from fan blades according to claim 3, characterized in that, the transverse section of the drill pipe body (31) is a cylindrical structure, and the drill pipe connection end (32) It is arranged at the center position of the drill pipe body (31). 5.根据权利要求1至4中任一所述的用于将风机叶片中螺栓取出的设备,其特征在于,所述钻头(4)为直径是23mm的高钻钻头。5. The device for removing bolts from fan blades according to any one of claims 1 to 4, characterized in that the drill bit (4) is a high drill bit with a diameter of 23 mm.
CN201420716204.0U 2014-11-26 2014-11-26 For the equipment that bolt in fan blade is taken out Expired - Lifetime CN204277947U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105500285A (en) * 2016-01-04 2016-04-20 安徽经天金属表面处理科技有限公司 Process for taking down rusted broken stud screw with screw glue
CN107097176A (en) * 2017-04-13 2017-08-29 河钢股份有限公司承德分公司 It is a kind of to be used for device of the withdrawing plate with vertical miller connecting shaft broken bolt
CN110549295A (en) * 2018-05-31 2019-12-10 广东电网有限责任公司 a screw extractor
CN110834302A (en) * 2019-09-03 2020-02-25 射阳远景能源科技有限公司 Tool and method for magnetically drilling blade and breaking bolt
CN112706124A (en) * 2020-12-22 2021-04-27 华仪风能有限公司 Bolt taking-out device for broken bolt of variable-pitch slewing bearing of megawatt wind generating set

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105500285A (en) * 2016-01-04 2016-04-20 安徽经天金属表面处理科技有限公司 Process for taking down rusted broken stud screw with screw glue
CN107097176A (en) * 2017-04-13 2017-08-29 河钢股份有限公司承德分公司 It is a kind of to be used for device of the withdrawing plate with vertical miller connecting shaft broken bolt
CN110549295A (en) * 2018-05-31 2019-12-10 广东电网有限责任公司 a screw extractor
CN110834302A (en) * 2019-09-03 2020-02-25 射阳远景能源科技有限公司 Tool and method for magnetically drilling blade and breaking bolt
CN112706124A (en) * 2020-12-22 2021-04-27 华仪风能有限公司 Bolt taking-out device for broken bolt of variable-pitch slewing bearing of megawatt wind generating set

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Granted publication date: 20150422