CN204277178U - A kind of multi-functional welding head - Google Patents
A kind of multi-functional welding head Download PDFInfo
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- CN204277178U CN204277178U CN201420648217.9U CN201420648217U CN204277178U CN 204277178 U CN204277178 U CN 204277178U CN 201420648217 U CN201420648217 U CN 201420648217U CN 204277178 U CN204277178 U CN 204277178U
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Abstract
The utility model relates to a kind of multi-functional welding head, the hopper comprising electric return board, large rotation angle mechanism, small angle tower mechanism, universal wig-wag, pipe clamp, hand-operated slide, wire-feed motor and be connected with described wire-feed motor, the slide unit of described electric return board is connected with described universal wig-wag by large rotation angle mechanism, the tilting member of described universal wig-wag to be clamped and connected pipe by pipe clamp, the bottom of described tube connector is provided with mount pad, and described mount pad is connected with welding gun clip by described small angle tower mechanism; The side of described electric return board is provided with fixed support, and described fixed support installs described hand-operated slide, connects described wire-feed motor by described hand-operated slide, and the discharging opening of described wire-feed motor leads to the rifle head place of welding gun.Electric return board, rotation angle mechanism, universal wig-wag, pipe clamp, hand-operated slide, wire-feed motor, hopper etc. reasonably combine by the utility model, can realize gyration, pivot angle motion and the single axial movement of elevating movement, arbitrarily two-axle interlocking or three-shaft linkage under software.
Description
Technical field
The utility model relates to a kind of welder, and a kind of multi-functional welding head, belongs to device manufacturing equipment technical field specifically.
Background technology
Welding is a kind of widely used processing method, but different material requires uses different welding methods, and the selection of welding method is directly connected to welding quality.Current different welding method needs to use different equipment, and usual way is the equipment preparing various welding method needs, needs which kind of welding method, just uses which kind of welding equipment.Although can complete the welding of workpiece, when same part needs to use different welding method, welding efficiency is low, and when particularly using automatic welding equipment, more exchange device, lifting, fixation workpiece frequently, has a strong impact on machining accuracy.According to industry development demand, a kind of using simple in the urgent need to developing, can complete the equipment of various ways welding to replace present welding manner without the need to more exchange device, being convenient to realize pipelining.
Utility model content
Technical problem to be solved in the utility model is, overcome the shortcoming of prior art, a kind of multi-functional welding head is provided, the welding of at least four kinds of distinct methods can be completed on an equipment, and gyration, pivot angle motion and the single axial movement of elevating movement, arbitrarily two-axle interlocking or three-shaft linkage can be realized.
In order to solve above technical problem, the utility model provides a kind of multi-functional welding head, the hopper comprising electric return board, large rotation angle mechanism, small angle tower mechanism, universal wig-wag, pipe clamp, hand-operated slide, wire-feed motor and be connected with described wire-feed motor, the slide unit of described electric return board is connected with described universal wig-wag by large rotation angle mechanism, the tilting member of described universal wig-wag to be clamped and connected pipe by pipe clamp, the bottom of described tube connector is provided with mount pad, and described mount pad is connected with welding gun clip by described small angle tower mechanism; The side of described electric return board is provided with fixed support, and described fixed support installs described hand-operated slide, connects described wire-feed motor by described hand-operated slide, and the discharging opening of described wire-feed motor leads to the rifle head place of welding gun.
The technical scheme that the utility model limits further is: aforesaid multi-functional welding head, described electric return board comprises base plate, front end-plate, cover plate, T screw mandrel, installing plate, T screw, end plate, reducing motor, linear slide rail and margin microswich, described front end-plate, end plate, base plate, cover plate and both sides side plate form closed casing, described front end-plate and end plate are equipped with bearing, T screw mandrel is provided with in described casing, one end of described T screw mandrel is plugged in the bearing of described front end-plate, the other end is connected with described reducing motor through the bearing of described end plate, described cover plate offers strip through-hole, and the cover plate outside described strip through-hole is provided with linear chute, in described chute, be provided with described installing plate, and described installing plate is fixedly linked through described strip through-hole and the T screw be arranged on described T screw mandrel, described margin microswich is arranged on described closed casing close on the inwall of front end-plate and end plate.
Aforesaid multi-functional welding head, described universal wig-wag comprises base and cover plate, and described cover plate is provided with the strip through hole for installing plate translation; Two axis of guides and a ball wire bar pair is provided with side by side in described base, the described axis of guide is fixedly installed in described base, screw mandrel one end of described ball wire bar pair is plugged in base upper bearing (metal), the other end, through bearing and base, is installed belt wheel and is connected with the driving stepper motor being arranged on chassis outer side by Timing Belt in its end; On the described axis of guide, matched in clearance is equipped with lining holder, described lining holder is fixedly connected with described installing plate, described ball wire bar pair is provided with screw mandrel holder, screw mandrel holder is fixedly connected with described mount pad by bolt, is provided with encoder is connected with described step motor control in described chassis outer side.
Aforesaid multi-functional welding head, is provided with case outside the Timing Belt be connected between described stepper motor with described ball wire bar pair.
Aforesaid multi-functional welding head, described large rotation angle mechanism is identical with small angle tower mechanism structure, include cover plate, worm gear, dial, base plate, axle, pedestal, handle and worm screw, described worm gear is arranged in pedestal by described axle, described pedestal side is provided with worm screw and engages with described turbine, described worm screw is provided with handle, has been connected by screw chassis bottom described worm gear, and described base plate installs described dial.
Further, aforesaid multi-functional welding head, described pedestal side be provided with through hole and pedestal worm gear communicate, at described through hole built with lock-screw, outside described screw, be provided with pinch grip.
The beneficial effects of the utility model are: electric return board, rotation angle mechanism, universal wig-wag, pipe clamp, hand-operated slide, wire-feed motor, hopper etc. reasonably combine by the utility model, can realize gyration, pivot angle motion and the single axial movement of elevating movement, arbitrarily two-axle interlocking or three-shaft linkage under software; According to user demand, suitable welding gun can be selected manually or automatically weld simultaneously.This covering device can complete the welding of at least four kinds of distinct methods on an equipment, as: filament submerged arc, crin submerged arc, gas guarantor, argon arc etc., part welding method only needs to change welding gun and can complete.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the universal wig-wag structural representation of the utility model.
Fig. 3 is the top view of Fig. 2.
Fig. 4 is the utility model electric return board structural representation.
Fig. 5 is the end view of Fig. 4.
Fig. 6 is the utility model rotation angle mechanism structural representation.
Fig. 7 is the side schematic view of Fig. 6.
Detailed description of the invention
Embodiment 1
A kind of multi-functional welding head that the present embodiment provides, structure as shown in Figure 1, the hopper 7 comprising electric return board 1, large rotation angle mechanism 2, small angle tower mechanism 2 ', universal wig-wag 3, pipe clamp 4, hand-operated slide 5, wire-feed motor 6 and be connected with wire-feed motor, the slide unit of electric return board is connected with universal wig-wag by large rotation angle mechanism, the tilting member of universal wig-wag to be clamped and connected pipe by pipe clamp, the bottom of tube connector is provided with mount pad, and mount pad is connected with welding gun clip 8 by small angle tower mechanism; The side of electric return board is provided with fixed support, and fixed support installs hand-operated slide, and manually slide plate connects wire-feed motor, and the discharging opening of wire-feed motor leads to the rifle head place of welding gun.
The electric return board 1 of the present embodiment as shown in Figure 4 and Figure 5, comprise the compositions such as 1.1 base plates, 1.2 front end-plates, 1.3 cover plates, 1.4T screw mandrel, 1.5 installing plates, 1.6T screw, 1.7 end plates, 1.8 reducing motors, 1.9 linear slide rails, 1.10 margin microswich, front end-plate, end plate, base plate, cover plate and both sides side plate form closed casing, front end-plate and end plate are equipped with bearing, T screw mandrel is provided with in casing, one end of T screw mandrel is plugged in the bearing of front end-plate, and the other end is connected with reducing motor through the bearing of end plate; Cover plate offers strip through-hole, and the cover plate outside strip through-hole is provided with linear chute, in chute, be provided with installing plate, and installing plate is fixedly linked through strip through-hole and the T screw be arranged on T screw mandrel; Margin microswich is arranged on closed casing close on the inwall of front end-plate and end plate.Reducing motor drives T screw mandrel to rotate, and T nut drives installing plate to slide on linear slide rail, and margin microswich can prevent installing plate from clashing into forward and backward end plate.
Universal wig-wag 3 as shown in Figures 2 and 3, mainly comprise 3.1 bases, 3.2 cover plates, 3.3 installing plates, 3.4 lining holders, 3.5 screw mandrel holders, 3.6 ball wire bar pairs, 3.7 cases, 3.8 stepper motors, 3.9 synchronous pulleys, 3.10 Timing Belts, 3.11 encoders, 3.12 axis of guides etc., cover plate is provided with the strip through hole for installing plate translation; Two axis of guides and a ball wire bar pair is provided with side by side in base, the axis of guide is fixedly installed in base, screw mandrel one end of ball wire bar pair is plugged in base upper bearing (metal), the other end is through bearing and base, belt wheel is installed in its end be connected with the driving stepper motor being arranged on chassis outer side by Timing Belt, outside the Timing Belt be connected between stepper motor with ball wire bar pair, is provided with case; On the axis of guide, matched in clearance is equipped with lining holder, and lining holder is fixedly connected with installing plate, and ball wire bar pair is provided with screw mandrel holder and is fixedly connected with mount pad by bolt, is provided with encoder is connected with step motor control in chassis outer side.Wig-wag, under the drive of encoder and stepper motor, can do the swing of high frequency, the welding gun when welding being maintained a certain distance with weld seam all the time, being unlikely to strike workpiece.
Large rotation angle mechanism in embodiment is identical with small angle tower mechanism structure, structure as shown in Figure 6 and Figure 7, include 2.1 cover plates, 2.2 worm gears, 2.3 dials, 2.4 base plates, 2.5 axles, 2.6 pedestals, 2.7 handles, 2.8 worm screws, worm gear is arranged in pedestal by axle, pedestal side is provided with worm screw and engages with turbine, worm screw is provided with handle, has been connected by screw chassis bottom worm gear, and base plate installs dial; Pedestal side is provided with through hole and communicates with the worm gear of pedestal, at through hole built with lock-screw, is provided with pinch grip 2.9 outside screw.Wherein handle can be replaced by micro servo motor to realize Electronic control.Dial can show the angle of rotation, and fixed handle can allow the angle of rotating fix, and meets different instructions for uses.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.
Claims (6)
1. a multi-functional welding head, the hopper comprising electric return board, large rotation angle mechanism, small angle tower mechanism, universal wig-wag, pipe clamp, hand-operated slide, wire-feed motor and be connected with described wire-feed motor, it is characterized in that: the slide unit of described electric return board is connected with described universal wig-wag by large rotation angle mechanism, the tilting member of described universal wig-wag to be clamped and connected pipe by pipe clamp, the bottom of described tube connector is provided with mount pad, and described mount pad is connected with welding gun clip by described small angle tower mechanism; The side of described electric return board is provided with fixed support, and described fixed support installs described hand-operated slide, connects described wire-feed motor by described hand-operated slide, and the discharging opening of described wire-feed motor leads to the rifle head place of welding gun.
2. multi-functional welding head according to claim 1, it is characterized in that: described electric return board comprises base plate, front end-plate, cover plate, T screw mandrel, installing plate, T screw, end plate, reducing motor, linear slide rail and margin microswich, described front end-plate, end plate, base plate, cover plate and both sides side plate form closed casing, described front end-plate and end plate are equipped with bearing, T screw mandrel is provided with in described casing, one end of described T screw mandrel is plugged in the bearing of described front end-plate, and the other end is connected with described reducing motor through the bearing of described end plate; Described cover plate offers strip through-hole, and the cover plate outside described strip through-hole is provided with linear chute, in described chute, be provided with described installing plate, and described installing plate is fixedly linked through described strip through-hole and the T screw be arranged on described T screw mandrel; Described margin microswich is arranged on described closed casing close on the inwall of front end-plate and end plate.
3. multi-functional welding head according to claim 1, is characterized in that: described universal wig-wag comprises base and cover plate, and described cover plate is provided with the strip through hole for installing plate translation; Two axis of guides and a ball wire bar pair is provided with side by side in described base, the described axis of guide is fixedly installed in described base, screw mandrel one end of described ball wire bar pair is plugged in base upper bearing (metal), the other end, through bearing and base, is installed belt wheel and is connected with the driving stepper motor being arranged on chassis outer side by Timing Belt in its end; On the described axis of guide, matched in clearance is equipped with lining holder, described lining holder is fixedly connected with described installing plate, described ball wire bar pair is provided with screw mandrel holder, screw mandrel holder is fixedly connected with described mount pad by bolt, is provided with encoder is connected with described step motor control in described chassis outer side.
4. multi-functional welding head according to claim 3, is characterized in that: be provided with case outside the Timing Belt be connected between described stepper motor with described ball wire bar pair.
5. multi-functional welding head according to claim 1, it is characterized in that: described large rotation angle mechanism is identical with small angle tower mechanism structure, include cover plate, worm gear, dial, base plate, axle, pedestal, handle and worm screw, described worm gear is arranged in pedestal by described axle, described pedestal side is provided with worm screw and engages with described turbine, described worm screw is provided with handle, has been connected by screw chassis bottom described worm gear, and described base plate installs described dial.
6. multi-functional welding head according to claim 5, is characterized in that: described pedestal side is provided with through hole and communicates with the worm gear of pedestal, at described through hole built with lock-screw, is provided with pinch grip outside described screw.
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CN201420648217.9U CN204277178U (en) | 2014-11-03 | 2014-11-03 | A kind of multi-functional welding head |
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CN201420648217.9U CN204277178U (en) | 2014-11-03 | 2014-11-03 | A kind of multi-functional welding head |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104325208A (en) * | 2014-11-03 | 2015-02-04 | 南京奥特电气股份有限公司 | Multifunctional welding head |
CN106808043A (en) * | 2017-03-21 | 2017-06-09 | 无锡奥特维智能装备有限公司 | Angular adjustment apparatus |
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2014
- 2014-11-03 CN CN201420648217.9U patent/CN204277178U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104325208A (en) * | 2014-11-03 | 2015-02-04 | 南京奥特电气股份有限公司 | Multifunctional welding head |
CN106808043A (en) * | 2017-03-21 | 2017-06-09 | 无锡奥特维智能装备有限公司 | Angular adjustment apparatus |
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