CN204275700U - Air cleaner - Google Patents

Air cleaner Download PDF

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Publication number
CN204275700U
CN204275700U CN201420644972.XU CN201420644972U CN204275700U CN 204275700 U CN204275700 U CN 204275700U CN 201420644972 U CN201420644972 U CN 201420644972U CN 204275700 U CN204275700 U CN 204275700U
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connecting portion
water
cylindrical shell
connection part
valve body
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蒋孟杰
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Ningbo Shengda Sunshine Automation Technology Co ltd
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NINGBO SHENGDA SUN PNEUMATIC MACHINERY CO Ltd
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  • Filtering Of Dispersed Particles In Gases (AREA)
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Abstract

本实用新型公开的空气过滤器,包括阀体、旋风叶片组件、水杯、放水器、滤芯以及水位监测机构,旋风叶片组件包括筒体,筒体自上而下呈直径渐增的喇叭状,筒体的上端设置有小径连接部,筒体的中部外壁设置有若干旋风叶片,筒体内沿轴向设置有连接柱,连接柱的底部设置有挡水板,滤芯抵设于小径连接部与挡水板之间;水位监测机构包括设置于水杯外壁的上连接部、与上连接部配合的下连接部,上连接部与下连接部之间设置有视察管,下连接部的底部密封设置有丝堵。本实用新型结构简单合理、工作流量较大、节约能耗、安装便捷、水位监测准确度高、排水方便。

The air filter disclosed by the utility model includes a valve body, a cyclone blade assembly, a water cup, a water discharge device, a filter element and a water level monitoring mechanism. The upper end of the body is provided with a small-diameter connection part, the outer wall of the middle part of the cylinder is provided with a number of cyclone blades, the cylinder body is provided with a connecting column along the axial direction, the bottom of the connecting column is provided with a water retaining plate, and the filter element is set against the small-diameter connection part and the water retaining plate. Between the plates; the water level monitoring mechanism includes an upper connection part arranged on the outer wall of the water cup, a lower connection part matched with the upper connection part, an inspection tube is arranged between the upper connection part and the lower connection part, and a wire Blocking. The utility model has the advantages of simple and reasonable structure, large working flow, energy saving, convenient installation, high accuracy of water level monitoring and convenient drainage.

Description

空气过滤器air filter

技术领域technical field

本实用新型涉及气源处理元件技术领域,特别涉及一种空气过滤器。The utility model relates to the technical field of air source processing components, in particular to an air filter.

背景技术Background technique

在气动元件领域中,空气过滤器是一种将压缩空气中的水分过滤并排出的气源处理元件,处理后的压缩空气湿度降低,可防止管道内壁和气控部件阀芯锈蚀。空气过滤器主要包括阀体、旋风叶片组件、滤芯、水杯和放水器,阀体上分别设置有进气口和出气口,压缩空气从进气口进入阀体内部,经旋风叶片组件后产生旋风气流将压缩空气中的水分分离出来,分离出的水分收集于水杯内,水杯内的水从放水器排出,干燥后的压缩空气再经滤芯过滤杂质后,最后从出气口排出。授权公告号为CN201755443U公开了一种“高压气体过滤器”,其旋风叶片组件的结构包括直筒状的筒体,筒体的外壁设置有旋风叶片,安装时筒体与阀体相连接,滤芯设置在筒体内,分离后的气体经筒体与滤芯之间的间隙进入滤芯中,然而,由于筒体设置为直筒状,使得筒体与滤芯之间的间隙较小,导致工作时空气流量较小,难以满足大流量的工作需求。另外,为了对水杯内的水位进行监测,空气过滤器通常还设置有水位监测机构,但是由于现有水位监测机构的结构设置不合理,导致存在以下缺陷:第一,由于结构设置较为复杂,导致安装较为不便;第二,水位监测装置通常设置为一体化的封闭机构,导致不便于排出水位监测装置中的水分,造成使用不便的缺陷,影响水位监测的准确性。In the field of pneumatic components, an air filter is an air source treatment component that filters and discharges the moisture in the compressed air. The humidity of the compressed air after treatment is reduced, which can prevent the inner wall of the pipeline and the valve core of the air control component from rusting. The air filter mainly includes a valve body, a cyclone blade assembly, a filter element, a water cup and a drainer. The valve body is respectively provided with an air inlet and an air outlet. Compressed air enters the valve body from the air inlet and produces a whirlwind The air flow separates the moisture in the compressed air, and the separated moisture is collected in the water cup, and the water in the cup is discharged from the water discharge device, and the dried compressed air is filtered out by the filter element, and finally discharged from the air outlet. The authorized announcement number is CN201755443U, which discloses a "high-pressure gas filter". The structure of the cyclone blade assembly includes a straight cylinder, and the outer wall of the cylinder is provided with cyclone blades. When installing, the cylinder is connected with the valve body, and the filter element is set In the cylinder, the separated gas enters the filter element through the gap between the cylinder body and the filter element. However, since the cylinder body is set in a straight cylinder shape, the gap between the cylinder body and the filter element is small, resulting in a small air flow during operation. , it is difficult to meet the work demand of large flow. In addition, in order to monitor the water level in the water cup, the air filter is usually equipped with a water level monitoring mechanism. However, due to the unreasonable structural setting of the existing water level monitoring mechanism, there are the following defects: First, due to the complicated structure setting, resulting in Installation is relatively inconvenient; second, the water level monitoring device is usually set as an integrated closed mechanism, which makes it inconvenient to drain the moisture in the water level monitoring device, causing inconvenient use and affecting the accuracy of water level monitoring.

实用新型内容Utility model content

本实用新型的目的在于针对现有技术的缺陷和不足,提供一种结构简单合理、工作流量较大、节约能耗、安装便捷、水位监测准确度高、排水方便的空气过滤器。The purpose of this utility model is to provide an air filter with simple and reasonable structure, large working flow, energy saving, convenient installation, high accuracy of water level monitoring and convenient drainage in view of the defects and deficiencies of the prior art.

为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

本实用新型所述的空气过滤器,包括阀体、旋风叶片组件、水杯、放水器、滤芯以及水位监测机构,所述阀体设置有进气口和出气口,所述水杯与所述阀体的下部固定连接,所述水杯的底部设置有所述放水器,所述旋风叶片组件设于所述水杯内且与所述阀体固定连接,所述旋风叶片组件包括筒体,所述筒体自上而下呈直径渐增的喇叭状,所述筒体的上端设置有小径连接部,所述筒体通过所述小径连接部与所述阀体配合连接,所述筒体的中部外壁沿周向设置有若干旋风叶片,所述筒体内沿轴向设置有与所述筒体一体化连接的连接柱,所述连接柱的底部设置有挡水板,所述滤芯套设于所述筒体内,并且所述滤芯抵设于所述小径连接部与所述挡水板之间;所述水位监测机构包括设置于所述水杯外壁的上连接部、与所述上连接部配合的下连接部,所述上连接部与下连接部之间设置有视察管,所述下连接部的底部密封设置有丝堵,所述上连接部、所述视察管、所述下连接部以及所述丝堵之间形成有腔室,所述水杯的底部侧壁设置有与所述腔室连通的水孔,所述水杯的上部侧壁设置有与所述腔室连通的气孔。The air filter described in the utility model includes a valve body, a cyclone blade assembly, a water cup, a water dispenser, a filter element and a water level monitoring mechanism, the valve body is provided with an air inlet and an air outlet, and the water cup and the valve body The lower part of the water cup is fixedly connected, the bottom of the water cup is provided with the water dispenser, the cyclone blade assembly is arranged in the water cup and is fixedly connected with the valve body, the cyclone blade assembly includes a cylinder, and the cylinder It is in the shape of a trumpet whose diameter gradually increases from top to bottom, and the upper end of the cylinder is provided with a small-diameter connecting part, and the cylinder is connected with the valve body through the small-diameter connecting part, and the outer wall of the middle part of the cylinder is along the A number of cyclone blades are arranged in the circumferential direction, and a connecting column integrally connected with the cylinder is arranged in the cylinder in the axial direction. inside the body, and the filter element is arranged between the small-diameter connection part and the water baffle; the water level monitoring mechanism includes an upper connection part arranged on the outer wall of the water cup, and a lower connection part matched with the upper connection part part, an inspection tube is arranged between the upper connection part and the lower connection part, the bottom of the lower connection part is sealed with a plug, the upper connection part, the inspection tube, the lower connection part and the A chamber is formed between the plugs, the bottom side wall of the water cup is provided with a water hole communicating with the chamber, and the upper side wall of the water cup is provided with an air hole communicating with the chamber.

进一步地,所述丝堵与所述下连接部螺纹连接,并且所述丝堵与所述下连接部之间设置有密封圈。Further, the plug is screwed to the lower connection part, and a sealing ring is provided between the plug and the lower connection part.

进一步地,所述滤芯呈直筒状,并且所述滤芯的上部外壁与所述筒体的上部内壁相抵配合。Further, the filter element is in the shape of a straight cylinder, and the upper outer wall of the filter element is in contact with the upper inner wall of the cylinder body.

本实用新型的有益效果为:与现有技术相比,本实用新型通过设置自上而下直径渐增的喇叭状筒体,并在筒体内一体化设置连接柱,连接柱的底部设置挡水板,滤芯套设于筒体内并卡设于小径连接部与挡水板之间,当本实用新型工作时,在喇叭状筒体的作用下,有效增大了筒体与滤芯之间的轴向间隙,从而有效提高了本实用新型工作时的气体流量,满足了大流量的工作需求,并且由于流量增大,提高了本实用新型的工作效率,进一步起到了节约能耗的效果;通过设置由上连接部、视察管、下连接部以及丝堵配合构成的水位监测机构,结构设置简单,装配快捷,水杯内的液体经水孔流至腔室内,使得用户能够从视察管中观测到水位的高低,通过设置气孔,使得腔室内的气压始终能够保持平衡,提高了水位监测的准确度;通过设置丝堵,当需要排出上述腔室内的液体时,只需取出丝堵即可,排水方便,使用更加便捷。The beneficial effects of the utility model are: compared with the prior art, the utility model sets a trumpet-shaped cylinder body whose diameter gradually increases from top to bottom, and integrates a connecting column in the cylinder body, and sets a water retaining column at the bottom of the connecting column. The plate and the filter element are sleeved in the cylinder and clamped between the small-diameter connection part and the water baffle. When the utility model works, under the action of the trumpet-shaped cylinder, the axis between the cylinder and the filter core is effectively increased. To the gap, thereby effectively improving the gas flow rate of the utility model when it is working, meeting the work requirements of large flow rate, and due to the increase of the flow rate, the working efficiency of the utility model is improved, and the effect of saving energy consumption is further achieved; by setting The water level monitoring mechanism is composed of the upper connection part, the inspection tube, the lower connection part and the screw plug. The structure is simple to set up and the assembly is quick. The liquid in the water cup flows into the chamber through the water hole, so that the user can observe the water level from the inspection tube. By setting the air hole, the air pressure in the chamber can always be kept in balance, which improves the accuracy of water level monitoring; by setting the plug, when the liquid in the above chamber needs to be discharged, it is only necessary to take out the plug, which is convenient for drainage , more convenient to use.

附图说明Description of drawings

图1是本实用新型的整体正剖结构示意图;Fig. 1 is a schematic diagram of the overall front section structure of the utility model;

图2是本实用新型的整体侧剖结构示意图。Fig. 2 is a schematic diagram of the overall side sectional structure of the utility model.

图1和图2中:In Figure 1 and Figure 2:

1、阀体;11、进气口;12、出气口;2、水杯;21、水孔;22、气孔;3、放水器;4、滤芯;51、筒体;52、小径连接部;53、旋风叶片;54、连接柱;6、挡水板;71、上连接部;72、下连接部;73、视察管;74、丝堵;75、腔室;76、密封圈。1. Valve body; 11. Air inlet; 12. Air outlet; 2. Water cup; 21. Water hole; 22. Air hole; 3. Water drainer; 4. Filter element; 51. Cylinder body; 52. Small diameter connection part; 53 , cyclone blade; 54, connecting column; 6, water retaining plate; 71, upper connecting part; 72, lower connecting part; 73, inspection tube; 74, plug; 75, chamber; 76, sealing ring.

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.

如图1和图2所示的空气过滤器,包括阀体1、旋风叶片组件、水杯2、放水器3、滤芯4以及水位监测机构,阀体1设置有进气口11和出气口12,水杯2与阀体1的下部固定连接,水杯2的底部设置有放水器3,旋风叶片组件设于水杯2内且与阀体1固定连接。本实用新型的工作原理与现有空气过滤器的工作原理相同,故在此不作赘述。The air filter shown in Figure 1 and Figure 2 includes a valve body 1, a cyclone blade assembly, a water cup 2, a water dispenser 3, a filter element 4 and a water level monitoring mechanism, and the valve body 1 is provided with an air inlet 11 and an air outlet 12, The water cup 2 is fixedly connected with the lower part of the valve body 1, and the bottom of the water cup 2 is provided with a drainer 3, and the cyclone blade assembly is arranged in the water cup 2 and is fixedly connected with the valve body 1. The operating principle of the utility model is the same as that of the existing air filter, so details are not repeated here.

旋风叶片组件包括筒体51,筒体51自上而下呈直径渐增的喇叭状,筒体51的上端设置有小径连接部52,筒体51通过小径连接部52与阀体1配合连接,筒体51的中部外壁沿周向设置有若干旋风叶片53,筒体51内沿轴向设置有与筒体51一体化连接的连接柱54,连接柱54的底部设置有挡水板6,滤芯4套设于筒体51内,并且滤芯4抵设于小径连接部52与挡水板6之间。通过设置上述结构,当本实用新型工作时,在喇叭状筒体51的作用下,有效增大了筒体51与滤芯4之间的轴向间隙,从而有效提高了本实用新型工作时的气体流量,满足了大流量的工作需求,并且由于流量增大,提高了本实用新型的工作效率,进一步起到了节约能耗的效果。The cyclone blade assembly includes a cylinder body 51, the cylinder body 51 is in the shape of a trumpet whose diameter gradually increases from top to bottom, and the upper end of the cylinder body 51 is provided with a small-diameter connecting portion 52, and the cylinder body 51 is connected with the valve body 1 through the small-diameter connecting portion 52, The middle outer wall of the cylinder 51 is provided with several cyclone blades 53 along the circumferential direction, and the connecting column 54 integrally connected with the cylinder 51 is arranged in the cylinder 51 along the axial direction, and the bottom of the connecting column 54 is provided with a water retaining plate 6, and the filter element 4 is sleeved in the cylinder body 51, and the filter element 4 is arranged between the small-diameter connecting portion 52 and the water retaining plate 6. By setting the above structure, when the utility model is working, under the action of the trumpet-shaped cylinder 51, the axial gap between the cylinder 51 and the filter element 4 is effectively increased, thereby effectively improving the gas pressure when the utility model is working. The flow rate satisfies the working requirement of large flow rate, and because of the increased flow rate, the working efficiency of the utility model is improved, and the effect of saving energy consumption is further achieved.

水位监测机构包括设置于水杯2外壁的上连接部71、与上连接部71配合的下连接部72,上连接部71与下连接部72之间设置有视察管73,下连接部72的底部密封设置有丝堵74,上连接部71、视察管73、下连接部72以及丝堵74之间形成有腔室75,水杯2的底部侧壁设置有与腔室75连通的水孔21,水杯2的上部侧壁设置有与腔室75连通的气孔22。通过设置由上连接部71、视察管73、下连接部72以及丝堵74配合构成的水位监测机构,结构设置简单,装配快捷,水杯2内的液体经水孔21流至腔室75内,使得用户能够从视察管73中观测到水位的高低,通过设置气孔22,使得腔室75内的气压始终能够保持平衡,提高了水位监测的准确度;通过设置丝堵74,当需要排出上述腔室75内的液体时,只需取出丝堵74即可,排水方便,使用更加便捷。The water level monitoring mechanism comprises an upper connecting part 71 arranged on the outer wall of the water cup 2, a lower connecting part 72 matched with the upper connecting part 71, an inspection tube 73 is arranged between the upper connecting part 71 and the lower connecting part 72, and the bottom of the lower connecting part 72 Sealed with a plug 74, a chamber 75 is formed between the upper connection part 71, the inspection tube 73, the lower connection part 72 and the plug 74, and the bottom side wall of the water cup 2 is provided with a water hole 21 communicating with the chamber 75. The upper side wall of the water cup 2 is provided with an air hole 22 communicating with the chamber 75 . By setting the water level monitoring mechanism composed of the upper connection part 71, the inspection pipe 73, the lower connection part 72 and the plug 74, the structure is simple and the assembly is quick. The liquid in the water cup 2 flows into the chamber 75 through the water hole 21, The user can observe the height of the water level from the inspection tube 73. By setting the air hole 22, the air pressure in the chamber 75 can always be kept in balance, which improves the accuracy of water level monitoring; When there is liquid in the chamber 75, only need to take out the plug 74 and get final product, the drainage is convenient, and the use is more convenient.

为了使丝堵74与下连接部72之间装卸更为方便,丝堵74与下连接部72螺纹连接,并且丝堵74与下连接部72之间设置有密封圈76,通过设置密封圈76,有效提高了腔室75内的密封性,使得水位监测准确度更高。滤芯4呈直筒状,并且滤芯4的上部外壁与筒体51的上部内壁相抵配合,通过设置上述结构,有效保证了滤芯4安装的稳固性。In order to make the loading and unloading between the plug 74 and the lower connecting portion 72 more convenient, the plug 74 is threadedly connected with the lower connecting portion 72, and a sealing ring 76 is arranged between the plug 74 and the lower connecting portion 72. By setting the sealing ring 76 , effectively improving the sealing performance in the chamber 75, so that the accuracy of water level monitoring is higher. The filter element 4 is in the shape of a straight cylinder, and the upper outer wall of the filter element 4 is in contact with the upper inner wall of the cylinder body 51 . By arranging the above structure, the stability of the filter element 4 is effectively guaranteed to be installed.

以上所述仅是本实用新型的较佳实施方式,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本实用新型专利申请范围内。The above is only a preferred embodiment of the utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the utility model patent application scope are all included in the utility model patent application scope .

Claims (3)

1. air cleaner, comprise valve body, cyclone blade assembly, water tumbler, tailrace, filter core and water level monitoring mechanism, described valve body is provided with air inlet and gas outlet, described water tumbler is fixedly connected with the bottom of described valve body, the bottom of described water tumbler is provided with described tailrace, described cyclone blade assembly to be located in described water tumbler and to be fixedly connected with described valve body, it is characterized in that: described cyclone blade assembly comprises cylindrical shell, described cylindrical shell is diametrically cumulative horn-like from top to bottom, the upper end of described cylindrical shell is provided with path connecting portion, described cylindrical shell is connected by described path connecting portion and described valve body, the middle part outer wall of described cylindrical shell is circumferentially provided with some cyclone blades, the joint pin that connect integrated with described cylindrical shell is provided with vertically in described cylindrical shell, the bottom of described joint pin is provided with water fender, described filter core is sheathed in described cylindrical shell, and described filter core is to being located between described path connecting portion and described water fender, described water level monitoring mechanism comprises the upper connecting portion being arranged at described water tumbler outer wall, the lower connecting portion coordinated with described upper connecting portion, be provided with to inspect between described upper connecting portion and lower connecting portion and manage, the sealed bottom of described lower connecting portion is provided with plug, chamber is formed between described upper connecting portion, described inspection pipe, described lower connecting portion and described plug, the bottom sidewall of described water tumbler is provided with the water hole with described chamber, and the upper portion side wall of described water tumbler is provided with the pore with described chamber.
2. air cleaner according to claim 1, is characterized in that: described plug is threaded with described lower connecting portion, and is provided with sealing ring between described plug and described lower connecting portion.
3. air cleaner according to claim 1, is characterized in that: described filter core is straight-tube shape, and the external wall of upper portion of described filter core offsets with the upper inside wall of described cylindrical shell and coordinates.
CN201420644972.XU 2014-11-01 2014-11-01 Air cleaner Expired - Lifetime CN204275700U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115282704A (en) * 2022-07-20 2022-11-04 中国核电工程有限公司 A filter device suitable for radioactive compressed air sampling test

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115282704A (en) * 2022-07-20 2022-11-04 中国核电工程有限公司 A filter device suitable for radioactive compressed air sampling test

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Address after: 315500 Ningbo District, Zhejiang City, Fenghua Province, Jiangkou street, three horizontal

Patentee after: NINGBO SHENGDA SUNSHINE AUTOMATION TECHNOLOGY CO.,LTD.

Address before: Jiangkou street of Fenghua city 315500 Zhejiang city in Ningbo Province, three cross Nanshan Road No. 81

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Granted publication date: 20150422