CN204269446U - A kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas - Google Patents
A kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas Download PDFInfo
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- CN204269446U CN204269446U CN201420729027.XU CN201420729027U CN204269446U CN 204269446 U CN204269446 U CN 204269446U CN 201420729027 U CN201420729027 U CN 201420729027U CN 204269446 U CN204269446 U CN 204269446U
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- dirt
- gas
- sample gas
- wet gas
- hyperchannel
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Abstract
The utility model provides a kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas, comprise dirt and wet gas outlet conduit, some dilution tunnels are provided with in described dirt and wet gas outlet conduit, described dilution tunnel is connected with hay tank by by-pass valve control, the exit of described hay tank is provided with dust-removal cloth-bag, the outlet of described hay tank is connected with sample gas conveying arm, described sample gas conveying arm is connected with aspiration pump, the end of described sample gas conveying arm is connected with sample gas delivery main respectively, described sample gas delivery main is connected with buffer tank in turn, accurate filter and suspended body flowmeter, the end of described sample gas delivery main connects gas analyzer.The utility model can select any gas circuit parallel running or the single channel method of operation to carry out gas sample voluntarily, can when gas analyzer not interruption of work, manual fixed point, timing cleaning be any road dilution tunnel or replacing dust-removal cloth-bag wherein, achieves the object of dynamic on-line continuous sampling.
Description
Technical field
The utility model belongs to instrument and meter for automation field of measuring technique, relates to a kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas.
Background technology
In smelter smelting process, all containing impurity such as a large amount of metallic dusts in the gas mediums such as the blast furnace gas produced, coal gas of converter, coke-oven gas, these impurity are along with the generation of whole gas medium, conveying and use procedure, the process gas continuous gas analysis meter used for smelter produces huge infringement, finally causes the measurement misalignment fault even device damage of gas analysis instrument.For iron-smelter: at iron-smelter, in blast fumance, stock gas composition directly reflects the state parameter of smelting process, is the Main Basis of blast furnace operating adjustment load, reflects smelting process gas utilize situation simultaneously, most important to blast furnace balancing the load.Therefore blast furnace process is produced understanding when all thinking of and is grasped stock gas composition both at home and abroad, to obtain best technical economical index.Promptly and accurately measure CO, the CO in stock gas
2and H
2levels can judge the working of a furnace exactly, H
2gas content is abnormal, can also reflect body of heater cooling device or Tuyere Damage degree.Therefore applying stock gas Continuous Analytical Technique, is a kind of effective technology means that inner operating understood by current newly-built or transformation blast furnace.
The check point of stock gas analysis of components is placed on above gravity blast furnace dust catcher outlet horizontal pipe by many iron and steel enterprises, to reduce dust content of gas, for detecting CO, CO in time
2, O
2, H
2, CH
4deng composition.But in blast furnace ironmaking process, containing a large amount of impurity such as metallic dust, lime in furnace gas, furnace gas temperature is up to more than 200 DEG C.And mainly there is following problem in single rigid surface millipore filter sampling filtering mode that tradition adopts: (1), when normally producing, cannot carry out dismounting cleaning to filtrator, the cycle of blast fumance is long, and probe is once blocking, and gas analyzer can only be stopped transport in addition.(2) conventional gas gas analyser front filtration system all adopts single channel sample mode to carry out gas sample, within 24 hours that can not realize gas analyzer on the one hand, runs continuously; On the other hand, in order to ensure the efficient sampling time of gas analyzer, the blowback flyback time of preposition pretreatment system will constantly be compressed.So, pretreatment system can not obtain long-time effective purging, causes system purge not thorough, dust constantly accumulates, cause sampling system (aspiration pump) load constantly to increase, finally cause pretreatment system to lose efficacy, even occur that gas analyzer analysis cell pollutes fault.(3) a large amount of in blast furnace gas dust, by traditional rigid surface millipore filter, is attached to filter surfaces.Filter loading constantly increases, thus causes its surface micropore very easily to block, and finally causes filtrator short for serviceable life, and maintenance is large, cannot keep dynamic serial sampling, have a strong impact on production.
Utility model content
The purpose of this utility model is to provide a kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas, and to solve, the continuous analytical sampling device of traditional dirt and wet gas single channel easily blocks, maintenance difficulties large and the problem of gas analysis instrument running status difference.
For this reason, the utility model adopts following technical scheme:
A kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas, comprise dirt and wet gas outlet conduit, some dilution tunnels are provided with in described dirt and wet gas outlet conduit, described dilution tunnel is connected with hay tank by by-pass valve control, the exit of described hay tank is provided with dust-removal cloth-bag, the outlet of described hay tank is connected with sample gas conveying arm, described sample gas conveying arm is connected with aspiration pump, the end of described sample gas conveying arm is connected with sample gas delivery main respectively, described sample gas delivery main is connected with buffer tank in turn, accurate filter and suspended body flowmeter, the end of described sample gas delivery main connects gas analyzer.
Further, described sample gas conveying arm position between hay tank and aspiration pump is connected with anti-blowpipe, described anti-blowpipe is connected with blowback operation valve.
Further, the drainage face, end of described dilution tunnel is in 45 ° of grooves.
Further, described dilution tunnel is inserted into dirt and wet gas outlet conduit internal diameter 1/3 place perpendicular to dirt and wet gas outlet conduit.
Further, described dust-removal cloth-bag is glass fibre dust-removal cloth-bag.
The beneficial effects of the utility model are:
1, any gas circuit parallel running or the single channel method of operation can be selected voluntarily to carry out gas sample, can when gas analyzer not interruption of work, manual fixed point, timing cleaning be any road dilution tunnel or replacing dust-removal cloth-bag wherein, achieves the object of dynamic on-line continuous sampling;
2, due to 45 ° of bevel design in drainage face, dilution tunnel end, representative for dirt and wet gas outlet conduit central point sample gas can take out by dilution tunnel, can avoid gas laminar flow and vortes interference again;
What 3, adopt easily maintenance adds glass fibre cloth bag dedusting method straight through filter tank, various dust in sample gas are realized at dust-removal cloth-bag place efficiently " physical separation ", overcomes traditional major defect that the existence of rigid surface pore type filtrator easily blocks, the life-span is short;
4, the utility model structure is simple, use is changed conveniently, filtration cleaning efficiency is high, maintenance is little; Can realize gas circuit switch before bleed in advance, alternately on-line period and timing nitrogen blowback and a lot of dust glass fibre cloth bag deashing automatically.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
In figure, 1-dirt and wet gas outlet conduit, 2-dilution tunnel, 3-dilution tunnel drainage face, 4-by-pass valve control, 5-hay tank, 6-dust-removal cloth-bag, 7-sample gas conveying arm, 8-aspiration pump, 9-sample gas delivery main, 10-buffer tank, 11-accurate filter, 12-suspended body flowmeter, 13-gas analyzer, 14-anti-blowpipe, 15-blowback operation valve.
Embodiment
As shown in Figure 1, a kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas, comprise dirt and wet gas outlet conduit 1, three dilution tunnels 2 are provided with in dirt and wet gas outlet conduit 1, dilution tunnel 2 is connected with hay tank 5 by by-pass valve control 4, the exit of hay tank 5 is provided with dust-removal cloth-bag 6, the outlet of hay tank 2 is connected with sample gas conveying arm 7, sample gas conveying arm 7 is connected with aspiration pump 8, the end of sample gas conveying arm 7 is connected with sample gas delivery main 9 respectively, sample gas delivery main 9 is connected with buffer tank 10 in turn, accurate filter 11 and suspended body flowmeter 12, the end of sample gas delivery main 9 connects gas analyzer 13, the drainage face, end 3 of dilution tunnel 2 is in 45 ° of grooves, and dilution tunnel 2 is perpendicular to dirt and wet gas outlet conduit 1 and be inserted into dirt and wet gas outlet conduit 1 internal diameter 1/3 place, sample gas conveying arm 7 position between hay tank 5 and aspiration pump 8 is connected with anti-blowpipe 14, anti-blowpipe 14 is connected with blowback operation valve 15, dust-removal cloth-bag 6 is glass fibre dust-removal cloth-bag.
In the utility model, each dilution tunnel and connected hay tank, sample gas conveying arm and aspiration pump form a road sampling gas circuit.During use, any parallel running of three sampling gas circuits (as wherein two-way parallel connection or the parallel connection of three tunnels arbitrarily) or single channel can be run.When needing clear up the dilution tunnel of a wherein road sampling gas circuit or change dust-removal cloth-bag, by-pass valve control on Ze Jianggai road is closed, and at least one road in other two-way is opened, then can clear up the dilution tunnel on this road or change dust-removal cloth-bag; Also can open blowback operation valve 15 in scale removal process, in anti-blowpipe 14, pass into nitrogen to carry out the blowback cleaning of gas circuit.So can realize the dynamic on-line continuous sampling of gas medium.
After sample gas in sample gas conveying arm 7 converges to sample gas delivery main 9, first carry out voltage stabilizing through buffer tank 10, then send in gas analyzer 13 after accurate filter 11 filters again and carry out the analysis of sample gas, suspended body flowmeter 12 can the flow of the real time measure sample gas.
Claims (5)
1. one kind is applicable to the continuous analytical sampling pretreatment unit of hyperchannel of dirt and wet gas, it is characterized in that, comprise dirt and wet gas outlet conduit, some dilution tunnels are provided with in described dirt and wet gas outlet conduit, described dilution tunnel is connected with hay tank by by-pass valve control, the exit of described hay tank is provided with dust-removal cloth-bag, the outlet of described hay tank is connected with sample gas conveying arm, described sample gas conveying arm is connected with aspiration pump, the end of described sample gas conveying arm is connected with sample gas delivery main respectively, described sample gas delivery main is connected with buffer tank in turn, accurate filter and suspended body flowmeter, the end of described sample gas delivery main connects gas analyzer.
2. a kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas according to claim 1, it is characterized in that, described sample gas conveying arm position between hay tank and aspiration pump is connected with anti-blowpipe, described anti-blowpipe is connected with blowback operation valve.
3. a kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas according to claim 1, is characterized in that, the drainage face, end of described dilution tunnel is in 45 ° of grooves.
4. a kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas according to claim 1, is characterized in that, described dilution tunnel is perpendicular to dirt and wet gas outlet conduit and be inserted into dirt and wet gas outlet conduit internal diameter 1/3 place.
5. a kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas according to claim 1, it is characterized in that, described dust-removal cloth-bag is glass fibre dust-removal cloth-bag.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420729027.XU CN204269446U (en) | 2014-11-28 | 2014-11-28 | A kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas |
Applications Claiming Priority (1)
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CN201420729027.XU CN204269446U (en) | 2014-11-28 | 2014-11-28 | A kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas |
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CN204269446U true CN204269446U (en) | 2015-04-15 |
Family
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CN201420729027.XU Expired - Fee Related CN204269446U (en) | 2014-11-28 | 2014-11-28 | A kind of continuous analytical sampling pretreatment unit of hyperchannel being applicable to dirt and wet gas |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106124749A (en) * | 2016-02-26 | 2016-11-16 | 深圳市先亚生物科技有限公司 | A kind of red blood cell life span determination method and device |
CN107641596A (en) * | 2017-09-28 | 2018-01-30 | 上海国强生化工程装备有限公司 | Multichannel automatic ration sterile sampling device and the bioreactor with the device |
CN108344672A (en) * | 2017-01-22 | 2018-07-31 | 宝山钢铁股份有限公司 | High-temp waste gas on-line period device and method in a kind of coke oven vertical flame path |
-
2014
- 2014-11-28 CN CN201420729027.XU patent/CN204269446U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106124749A (en) * | 2016-02-26 | 2016-11-16 | 深圳市先亚生物科技有限公司 | A kind of red blood cell life span determination method and device |
CN108344672A (en) * | 2017-01-22 | 2018-07-31 | 宝山钢铁股份有限公司 | High-temp waste gas on-line period device and method in a kind of coke oven vertical flame path |
CN107641596A (en) * | 2017-09-28 | 2018-01-30 | 上海国强生化工程装备有限公司 | Multichannel automatic ration sterile sampling device and the bioreactor with the device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150415 Termination date: 20151128 |