CN204265419U - A kind of upset of the Novel hanging for circuit breaker car - Google Patents
A kind of upset of the Novel hanging for circuit breaker car Download PDFInfo
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- CN204265419U CN204265419U CN201420699911.3U CN201420699911U CN204265419U CN 204265419 U CN204265419 U CN 204265419U CN 201420699911 U CN201420699911 U CN 201420699911U CN 204265419 U CN204265419 U CN 204265419U
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Abstract
本实用新型涉及一种用于断路器的新型吊装翻转车,包括金字塔形支架,所述支架包含底盘和对称固定在底盘顶面前后两端部的立架,所述立架均由两根互相平行的立杆组成,所述立杆的内侧面均开设有用于配合轴承的凹槽,所述立杆外侧面还布设有若干用于插销穿过的通孔,一转轴横置于两立架之间,所述转轴的两端端部均经轴承与立杆相连接,所述转轴周侧壁固定连接有用于承接断路器下法兰座的托架。本实用新型结构简单、操作方便,所需作业人员少、作业时间可缩短50%,能够高效地进行断路器吊装翻转作业,适用于现场或厂内检修等多种工作环境,适用性好,便于推广。
The utility model relates to a novel hoisting and overturning vehicle for a circuit breaker, which comprises a pyramid-shaped support, the support includes a chassis and stands symmetrically fixed at both ends of the front and back of the top of the chassis, and the stands are composed of two mutual It consists of parallel vertical rods. The inner surface of the vertical rods is provided with grooves for matching bearings. The outer surface of the vertical rods is also provided with a number of through holes for the bolts to pass through. A rotating shaft is placed horizontally on the two vertical stands. Between them, both ends of the rotating shaft are connected to the vertical rods through bearings, and the side walls around the rotating shaft are fixedly connected with brackets for receiving the lower flange seat of the circuit breaker. The utility model has the advantages of simple structure, convenient operation, less required operators, shortened working time by 50%, and efficient hoisting and flipping operation of the circuit breaker. promote.
Description
技术领域 technical field
本实用新型涉及一种用于断路器的新型吊装翻转车。 The utility model relates to a novel hoisting and overturning vehicle used for a circuit breaker.
背景技术 Background technique
目前断路器翻转主要采用以下三种技术方案:(1)采用在断路器的下法兰处安装保护支架方式来翻转断路器,即将对应型号的保护支架用螺栓固定在下法兰底座,并在下法兰处绑上揽风绳;吊装翻转作业是利用保护支架与地面接触处作为支点,用力拉住揽风绳以防止支点移动,同时利用吊车吊臂的伸缩及趴臂或转台、转臂转动和收放吊钩将断路器进行翻转;整个过程需要拉揽风绳人员、断路器翻转辅助人员、吊车操作人员、吊车操作指挥人员共4人,该方案主要用于断路器现场检修。(2)采用吊车双吊钩或链条葫芦方式翻转断路器,即用另增挂一手拉链条葫芦或有副吊钩的吊车在空中配合操作,并通过拉动链条葫芦或拉伸副钩来翻转断路器;整个过程需要断路器翻转辅助人员、手拉链条葫芦人员、吊车操作人员、吊车操作指挥人员共4人,该方案主要用于断路器现场检修。(3)采用电动液压叉车配合行车方式翻转断路器,即断路器一端用吊绳绑挂住,靠近法兰底座一端绑扎在叉车叉臂上,吊装翻转作业是用液压叉车叉臂升降及行车吊钩升降同时配合行车前进后退等系列动作将断路器翻转;整个过程需要行车操作人员、液压叉车操作人员、行车操作监护人员共3人,该方案主要用于厂内检修。 At present, the circuit breaker mainly adopts the following three technical solutions for flipping: (1) Install the protective bracket at the lower flange of the circuit breaker to flip the circuit breaker, that is, the corresponding type of protective bracket is fixed on the lower flange base with bolts, and the lower flange Tie the wind rope to the orchid; the hoisting and flipping operation is to use the contact point between the protective bracket and the ground as the fulcrum, and pull the wind rope firmly to prevent the fulcrum from moving. Retract and release the hook to turn the circuit breaker over; the whole process requires a total of 4 people, including wind rope pullers, circuit breaker turning assistants, crane operators, and crane operation commanders. This scheme is mainly used for on-site maintenance of circuit breakers. (2) Turn over the circuit breaker by double hooks of the crane or chain hoist, that is, use another chain hoist or a crane with an auxiliary hook to cooperate in the air, and pull the chain hoist or stretch the auxiliary hook to flip the circuit breaker The whole process requires a total of 4 circuit breaker flipping assistants, hand chain hoist personnel, crane operators, and crane operation command personnel. This scheme is mainly used for on-site maintenance of circuit breakers. (3) The electro-hydraulic forklift is used to overturn the circuit breaker in conjunction with the driving method, that is, one end of the circuit breaker is tied with a sling, and the end near the flange base is tied to the forklift fork arm. At the same time, the hook is lifted and lowered in conjunction with a series of actions such as driving forward and backward to turn the circuit breaker over; the whole process requires a total of 3 people, the driving operator, the hydraulic forklift operator, and the driving operation monitoring personnel. This scheme is mainly used for maintenance in the factory.
现有技术存在的不足: Deficiencies in prior art:
1、在现场进行断路器吊装翻转作业时,需要同时精确控制吊车吊臂伸缩趴臂、吊钩收放以及需要控制拉揽风绳方向才能保证断路器的平稳翻转,所以对起重司机操作技能水平要求高,司机操作或作业人员配合不当容易导致地面支点打滑等问题,存在损坏设备及作业人员受伤的风险。 1. When the circuit breaker is hoisted and turned over on site, it is necessary to precisely control the extension and extension of the crane boom, the retraction and retraction of the hook, and the need to control the direction of the wind rope to ensure the smooth turning of the circuit breaker. Therefore, the operating skills of the lifting driver The level requirements are high. Improper cooperation of the driver or the operator can easily lead to problems such as slippage of the ground fulcrum, and there is a risk of damage to the equipment and injury to the operator.
2、在现场进行断路器吊装翻转作业时,因受到变电站内带电设备和引线与检修设备的空间限制,当吊车吊臂在高空转动、伸缩较大时,吊臂可能碰及临近带电设备和引线,带来安全隐患。 2. When the circuit breaker is hoisted and flipped on site, due to the space limitation of the live equipment, lead wires and maintenance equipment in the substation, when the crane arm rotates at high altitude and expands greatly, the boom may touch the nearby live equipment and lead wires , bringing security risks.
3、在现场进行断路器吊装翻转作业时,安装保护支架、大力拉住揽风绳、手拉链条葫芦等工作都将耗费更多的人力和时间。 3. When the circuit breaker is hoisted and flipped on site, it will take more manpower and time to install the protective bracket, pull the wind rope vigorously, and pull the chain hoist by hand.
4、在厂内检修断路器进行断路器吊装翻转作业时,需要行车操作人员与液压叉车操作人员密切配合协调操作才能保证断路器平稳翻转,该方法对操作人员的操作经验要求很高,普通作业人员难以完成。 4. When the circuit breaker is overhauled in the factory and the circuit breaker is hoisted and turned over, it is necessary to closely cooperate and coordinate the operation of the driving operator and the hydraulic forklift operator to ensure the smooth turning of the circuit breaker. This method requires a high level of operating experience for the operator. People are difficult to complete.
5、在厂内检修断路器进行断路器吊装翻转作业时,使用的电动液压叉车需经常进行电池充电、液压系统检查维护等工作,且液压叉车较笨重人力移动时将耗费很大的体力。 5. When the circuit breaker is overhauled in the factory and the circuit breaker is hoisted and flipped, the electro-hydraulic forklift used needs to perform battery charging, hydraulic system inspection and maintenance, etc., and the hydraulic forklift is relatively heavy and manpower will consume a lot of physical strength.
6、在厂内检修断路器进行断路器吊装翻转作业时,需要将断路器用吊绳绑挂到叉车叉臂上,过程耗时耗力,且断路器支柱瓷瓶通过吊绳悬挂于两铁叉臂间,存在造成瓷瓶和铁叉碰撞损伤的风险。 6. When the circuit breaker is overhauled in the factory and the circuit breaker is hoisted and flipped, it is necessary to tie the circuit breaker to the forklift fork arm with a sling. During this period, there is a risk of collision damage between the porcelain bottle and the iron fork.
实用新型内容 Utility model content
本实用新型针对上述现有技术存在的问题做出改进,即本实用新型所要解决的技术问题是提供一种省时、省力的用于断路器的新型吊装装置。 The utility model makes improvements to the problems existing in the above-mentioned prior art, that is, the technical problem to be solved by the utility model is to provide a new hoisting device for a circuit breaker that saves time and effort.
为了解决上述技术问题,本实用新型的技术方案是:一种用于断路器的新型吊装翻转车,包括金字塔形支架,所述支架包含底盘和对称固定在底盘顶面前后两端部的立架,所述立架均由两根互相平行的立杆组成,所述立杆的内侧面均开设有用于配合轴承的凹槽,所述立杆外侧面还布设有若干用于插销穿过的通孔,一转轴横置于两立架之间,所述转轴的两端端部均经轴承与立杆相连接,所述转轴周侧壁固定连接有用于承接断路器下法兰座的托架。 In order to solve the above-mentioned technical problems, the technical solution of the utility model is: a new type of hoisting and overturning vehicle for circuit breakers, including a pyramid-shaped bracket, the bracket includes a chassis and vertical stands symmetrically fixed on the front and rear ends of the top of the chassis , the stand is composed of two parallel uprights, the inner side of the uprights are provided with grooves for matching bearings, and the outer side of the uprights are also provided with a number of through holes for the bolt to pass through A rotating shaft is placed horizontally between the two stands, both ends of the rotating shaft are connected to the vertical rods through bearings, and the side wall around the rotating shaft is fixedly connected with a bracket for receiving the lower flange seat of the circuit breaker .
进一步的,所述托架经螺丝螺母组件与断路器下法兰座可拆连接。 Further, the bracket is detachably connected to the lower flange seat of the circuit breaker through a screw and nut assembly.
进一步的,所述托架焊接在转轴上。 Further, the bracket is welded on the rotating shaft.
进一步的,所述托架为通用快装托架。 Further, the bracket is a universal quick-installation bracket.
进一步的,所述立杆上布设有6个通孔,两相邻通孔之间均相距100mm。 Further, 6 through holes are arranged on the pole, and the distance between two adjacent through holes is 100mm.
进一步的,所述支架由铝合金焊接而成。 Further, the bracket is welded by aluminum alloy.
进一步的,所述支架底端设有单向轮。 Further, a one-way wheel is provided at the bottom end of the bracket.
与现有技术相比,本实用新型具有以下有益效果:(1)使用本实用新型时,与之相配合的吊车的吊臂可固定不动,只需通过升降其吊钩就可以实现断路器的翻转,吊臂的活动范围较之以前缩小,使得在变电站内施工时,吊臂及吊物与带电设备碰触可能性减小,大大降低了发生事故风险;同时吊车司机也只需通过升降吊车吊钩便可完成翻转工作,故操作简单方便。(2)将断路器法兰固定在本实用新型的通用快装托架上,使用托架比起揽风绳和吊绳更加安全、便捷,并且和现有技术相比所需作业人员可减少1人,作业时间可缩短50%。(3)本实用新型的支架采用铝合金材料,重量轻,便于运输携带,并且采用金字塔型支架带轮设计,使用时安全稳定,结构简单保养工作量极少。(4)本实用新型与断路器下法兰通过托架固定牢靠,在使用过程中跟随断路器移动,不会相互碰撞,造成瓷瓶损坏。(5)本实用新型采用可调节升降的转轴及通用快装托架,可适应多种断路器、运输小车,可直接配套使用且不用更换工装就能把断路器与本实用新型牢靠固定。 Compared with the prior art, the utility model has the following beneficial effects: (1) When using the utility model, the boom of the crane matched with it can be fixed, and the circuit breaker can be realized only by lifting and lowering its hook. The range of movement of the boom is smaller than before, so that the possibility of contact between the boom and hanging objects and live equipment is reduced during construction in the substation, which greatly reduces the risk of accidents; at the same time, the crane driver only needs to pass the lifting The crane hook can complete the overturning work, so the operation is simple and convenient. (2) Fix the circuit breaker flange on the universal quick-loading bracket of the utility model. Using the bracket is safer and more convenient than using the wind rope and the hanging rope, and compared with the existing technology, the required number of operators can be reduced. 1 person, the working time can be shortened by 50%. (3) The bracket of the utility model is made of aluminum alloy material, which is light in weight and easy to transport and carry, and adopts a pyramid-shaped bracket with pulley design, which is safe and stable when used, and has a simple structure and minimal maintenance workload. (4) The utility model and the lower flange of the circuit breaker are fixed firmly through the bracket, and move along with the circuit breaker during use, without colliding with each other and causing damage to the porcelain bottle. (5) The utility model adopts an adjustable lifting shaft and a universal quick-installation bracket, which can be adapted to various circuit breakers and transport trolleys, and can be directly used as a complete set, and the circuit breaker can be firmly fixed to the utility model without changing tooling.
下面结合附图和具体实施方式对本实用新型做进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
附图说明 Description of drawings
图1为本实用新型实施例的构造正视示意图。 Fig. 1 is a schematic front view of the structure of the embodiment of the utility model.
图2为本实用新型实施例的构造侧视示意图。 Fig. 2 is a schematic side view of the structure of the embodiment of the utility model.
图3为本实用新型实施例的构造俯视示意图。 Fig. 3 is a schematic top view of the structure of the embodiment of the utility model.
图4为本实用新型实施例的构造局部示意图。 Fig. 4 is a partial schematic diagram of the structure of the embodiment of the present invention.
图5为本实用新型实施例的构造使用状态示意图。 Fig. 5 is a schematic diagram of the structure and use state of the embodiment of the present invention.
图中:1-支架,11-底盘,12-立架,121-立杆,122-凹槽,123-通孔,124-支撑杆,2-轴承,3-插销,4-转轴,5-断路器,51-下法兰座,6-托架,7-螺丝螺母组件,8-单向轮,9-运输小车,10-吊车,101-吊钩。 In the figure: 1-bracket, 11-chassis, 12-stand, 121-pole, 122-groove, 123-through hole, 124-support rod, 2-bearing, 3-bolt, 4-shaft, 5- Circuit breaker, 51-lower flange seat, 6-bracket, 7-screw and nut assembly, 8-one-way wheel, 9-transport trolley, 10-crane, 101-hook.
具体实施方式 Detailed ways
如图1~5所示,一种用于断路器的新型吊装翻转车,包括金字塔形支架1,所述支架1包含底盘11和对称固定在底盘11顶面前后两端部的立架12,所述立架12均由两根互相平行的立杆121组成,所述立杆121的内侧面均开设有用于配合轴承2的凹槽122,所述立杆121外侧面还布设有若干用于插销3穿过的通孔123,所述立杆121的外侧面均固定连接有斜置的支撑杆124,一转轴4横置于两立架12之间,所述转轴4两端端部均经轴承2与立杆121相连接,也就是说,所述转轴4的两端端部均套设有轴承2并置于插销3上,且其两侧与两立杆121的内侧面凹槽122相配合,所述转轴4周侧壁固定连接有用于承接断路器5下法兰座51的托架6。 As shown in Figures 1 to 5, a new type of hoisting and overturning vehicle for circuit breakers includes a pyramid-shaped support 1, the support 1 includes a chassis 11 and vertical stands 12 symmetrically fixed on the front and rear ends of the top of the chassis 11, The stand 12 is composed of two mutually parallel vertical rods 121, the inner surface of the vertical rods 121 is provided with grooves 122 for matching the bearing 2, and the outer surface of the vertical rods 121 is also provided with a number of The through hole 123 that the bolt 3 passes through, the outer surface of the vertical rod 121 is fixedly connected with an oblique support rod 124, and a rotating shaft 4 is placed horizontally between the two stands 12, and the ends of the rotating shaft 4 are The bearing 2 is connected with the vertical rod 121, that is to say, the two ends of the rotating shaft 4 are sleeved with bearings 2 and placed on the latch 3, and the two sides are connected with the inner surface grooves of the two vertical rods 121. 122, the side wall around the rotating shaft 4 is fixedly connected with the bracket 6 for receiving the lower flange seat 51 of the circuit breaker 5 .
在本实施例中,所述托架6经螺丝螺母组件7与断路器5下法兰座51可拆连接。 In this embodiment, the bracket 6 is detachably connected to the lower flange seat 51 of the circuit breaker 5 via the screw and nut assembly 7 .
在本实施例中,所述托架6焊接在转轴4上。 In this embodiment, the bracket 6 is welded on the rotating shaft 4 .
在本实施例中,所述托架6为通用快装托架,取材方便。 In this embodiment, the bracket 6 is a universal quick-install bracket, which is convenient for obtaining materials.
在本实施例中,所述立杆121上布设有6个通孔123,两相邻通孔123之间均相距100mm,以满足多种型号断路器5传动气室及分闸弹簧护筒空间需求,同时可配合不同高度运输小车9直接吊装翻转作业;当需要改变托架6的高度时,只需要拔出插销3,并将插销3固定在合适高度的通孔123内;该过程中无需将转轴4从两立架12之间取出,甚至无需将转轴4从两立杆121之间取出,所述转轴4可以沿着两立杆121之间的间隙上下移动,操作方便,使用范围广。当然,开设的通孔123个数、两相邻通孔123距离根据实际情况确定,并不局限于此。 In this embodiment, the pole 121 is provided with six through holes 123, and the distance between two adjacent through holes 123 is 100mm, so as to meet the space requirements for the transmission air chamber of various types of circuit breakers 5 and the opening spring casing. requirements, at the same time, it can be directly hoisted and flipped with different heights of the transport trolley 9; when the height of the bracket 6 needs to be changed, it is only necessary to pull out the pin 3 and fix the pin 3 in the through hole 123 of a suitable height; Take out the rotating shaft 4 from between the two uprights 12, even without taking out the rotating shaft 4 from between the two upright rods 121, the said rotating shaft 4 can move up and down along the gap between the two upright rods 121, easy to operate and wide in use . Of course, the number of through holes 123 and the distance between two adjacent through holes 123 are determined according to actual conditions, and are not limited thereto.
在本实施例中,所述支架1由铝合金焊接而成,重量轻,便于运输携带。 In this embodiment, the bracket 1 is welded by aluminum alloy, which is light in weight and easy to transport and carry.
在本实施例中,所述支架1底端设有单向轮8,在进行断路器5吊装翻转作业时,实现稳定可靠的直线移动以配合转轴4、吊车10上的吊钩101来实现断路器5的吊装翻转。 In this embodiment, the bottom end of the support 1 is provided with a one-way wheel 8, and when the circuit breaker 5 is hoisted and turned over, a stable and reliable linear movement can be realized to cooperate with the rotating shaft 4 and the hook 101 on the crane 10 to realize circuit breaking. The hoisting of device 5 is reversed.
本实施例的具体工作过程如下:通过调节两支架1立杆121上的插销3来调节托架6的高度,再通过螺丝螺母组件7将断路器5下法兰座51与托架6连接,利用转轴4形成断路器5翻转的支点,利用断路器5自身重力、吊车10吊钩101的升降、转轴4的旋转、翻转车直线移动来实现断路器5的水平垂直及垂直水平翻转。 The specific working process of this embodiment is as follows: adjust the height of the bracket 6 by adjusting the latches 3 on the vertical rods 121 of the two brackets 1, and then connect the lower flange seat 51 of the circuit breaker 5 to the bracket 6 through the screw and nut assembly 7, Use the rotating shaft 4 to form the fulcrum for the circuit breaker 5 to turn over, and use the gravity of the circuit breaker 5 itself, the lifting of the hook 101 of the crane 10, the rotation of the rotating shaft 4, and the linear movement of the turning car to realize the horizontal and vertical and vertical and horizontal turning of the circuit breaker 5.
以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所做的均等变化与修饰,皆应属本实用新型的涵盖范围。 The above descriptions are only preferred embodiments of the present utility model, and all equivalent changes and modifications made according to the patent scope of the present utility model shall fall within the scope of the present utility model.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420699911.3U CN204265419U (en) | 2014-11-20 | 2014-11-20 | A kind of upset of the Novel hanging for circuit breaker car |
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| CN201420699911.3U CN204265419U (en) | 2014-11-20 | 2014-11-20 | A kind of upset of the Novel hanging for circuit breaker car |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107565434A (en) * | 2017-10-27 | 2018-01-09 | 国网福建省电力有限公司 | A kind of breaker overturns servicing unit |
| CN114560378A (en) * | 2022-02-08 | 2022-05-31 | 太原重工股份有限公司 | Gear box overturning auxiliary tool and gear box overturning method |
-
2014
- 2014-11-20 CN CN201420699911.3U patent/CN204265419U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107565434A (en) * | 2017-10-27 | 2018-01-09 | 国网福建省电力有限公司 | A kind of breaker overturns servicing unit |
| CN114560378A (en) * | 2022-02-08 | 2022-05-31 | 太原重工股份有限公司 | Gear box overturning auxiliary tool and gear box overturning method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150415 Termination date: 20181120 |