CN204265072U - A kind of PE film on-line tension control setup - Google Patents

A kind of PE film on-line tension control setup Download PDF

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Publication number
CN204265072U
CN204265072U CN201420714487.5U CN201420714487U CN204265072U CN 204265072 U CN204265072 U CN 204265072U CN 201420714487 U CN201420714487 U CN 201420714487U CN 204265072 U CN204265072 U CN 204265072U
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film
disc brake
fixed mount
brake apparatus
main fixed
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CN201420714487.5U
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陈安康
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SHANGHAI AILU PACKAGE Co Ltd
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SHANGHAI AILU PACKAGE Co Ltd
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Abstract

The utility model discloses a kind of PE film on-line tension control setup, it is characterized in that: comprise two main fixed mounts, two width volumes fixed mount, adapter shaft, girder steel, transmission gear, disc brake apparatus, tenslator, servo operated valve, dancing roll, the first leveling roller and the second leveling rollers; Described disc brake apparatus and described servo operated valve are all arranged on the outside of the main fixed mount being positioned at left side; Described disc brake apparatus is electrically connected with described servo operated valve; Described servo operated valve is electrically connected with described tenslator; The utility model utilizes servomotor tension control system and high precision disc brake apparatus to carry out production control operational process, its stable work in work, excellent; PE film on-line tension control setup achieves the automation Detroit automation that PE layer tension controls, and improve the quality that production efficiency also ensure that product, enforcement those skilled in the art of this case is to be understood that certainly.

Description

A kind of PE film on-line tension control setup
Technical field
The utility model relates to a kind of tenslator, particularly relates to one and is exclusively used in PE film on-line tension control setup, belong to paper bag production technical field.
Background technology
At present, along with the development in market, also be more and more higher to the requirement of nano-powder container packing bag, both having needed the protection against the tide of paper bag energy can breathe freely again, in order to meet the demand of packaging bag, in packaging bag, having added one deck High molecular material PE film, Polymer PE film is stamped the micropore of dislocation, staggered mutually in position between Kong Yukong, the effect so both having served protection against the tide has and has ventilative function, so just meets the basic demand of nano-powder material package.
In the middle of the process of producing paper bag, the light characteristic because Polymer PE film is thin, make tension force cannot to precisely controlling, because tension force is forbidden to have impact on the different in size of PE film bobbin cut-out, cause the quality problems of packaging bag entirety, have influence on production marketing.
Control not problem accurately for solving PE plastic film tension force in production, we spy provides a set of PE film on-line tension control setup, and this device adopts servo control system, its stable work in work, excellent.
Summary of the invention
The utility model, in order to make up the deficiencies in the prior art, provides a kind of structure simple tenslator, the tension force that this device can produce when the online production of PE film effectively, and tension force is controlled evenly.
For achieving the above object, the technical scheme that the utility model is taked is:
A kind of PE film on-line tension control setup, is characterized in that: comprise two main fixed mounts, two width volumes fixed mount, adapter shaft, girder steel, transmission gear, disc brake apparatus, tenslator, servo operated valve, dancing roll, the first leveling roller and the second leveling rollers; Described two main fixed mount opposed, side-by-side are arranged on the left and right sides of girder steel, and connect into an entirety by this girder steel; The inner side of described main fixed mount is equipped with one and lifts cylinder; Described upper end of lifting cylinder is provided with cylinder permanent seat; Describedly lift cylinder is fixed on main fixed mount inner side by this cylinder permanent seat; Described lower end of lifting cylinder is provided with attaching parts; The described cylinder that lifts is rolled up fixed mount by this attaching parts and described width and is connected; Described main fixed mount is provided with movable fixed mechanism; Described movable fixed mechanism is provided with gas expansion shaft; Described gas expansion shaft be provided with transmission gear; Described gas expansion shaft is connected by this transmission gear with described disc brake apparatus; Described gas expansion shaft is provided with PE film volume; Described PE film volume is provided with PE film; Described disc brake apparatus and described servo operated valve are all arranged on the outside of the main fixed mount being positioned at left side; Described disc brake apparatus is electrically connected with described servo operated valve; Described servo operated valve is electrically connected with described tenslator; Described dancing roll, the first leveling roller and the second leveling roller are all arranged between two main fixed mounts, and are connected with two main fixed mounts respectively;
Further improvement, described disc brake apparatus comprises disc brake motor, gear, the first adapter plate, the second adapter plate and pipe link; Described first adapter plate and described second adapter plate are separately positioned on the both sides of pipe link, and connect into a coupler by this second pipe link; The motor shaft ends of described disc brake motor is provided with gear;
Further improvement, described coupler and main bolt of fixing plate are fixed, thus are fixed on by disc brake apparatus on main adapter plate;
Further improvement, described gear is meshed with the transmission gear on described gas expansion shaft, thus described disc brake apparatus and described gas expansion shaft is linked together;
Further improvement, described tenslator comprises a jockey pulley, two tension pick-ups, two jockey pulley permanent seats and two sensor fixation plates; Described sensor fixation plate is arranged on one end of main fixed mount, and is bolted on described main fixed mount; Described tension pick-up is arranged on sensor fixation plate, and fixes with sensor fixation plate screw; Described jockey pulley permanent seat is arranged on sensor fixation plate, and is bolted on described sensor fixation plate; Be provided with jockey pulley between described two jockey pulley permanent seats, and linked together by this jockey pulley;
Further improvement, described sensor is electrically connected with described disc brake motor, thus described disc brake apparatus and described tenslator is linked together;
Further improvement, described movable fixed mechanism comprises two wall plates; Described wall plate is separately positioned on the both sides of main fixed mount, and screw is fixed on main fixed mount;
Further improvement, is also provided with an adapter shaft between described two width volume fixed mount, and is linked together by this adapter shaft;
Further improvement, the cross-sectional plane of described dancing roll, described first leveling roller, described second leveling roller is arranged to triangular structure;
Further improvement, the inner side of described main fixed mount is also provided with a cylinder control piece; This cylinder control piece is for controlling the start-stop of lifting cylinder.
Compared with prior art, adopt such scheme, the beneficial effects of the utility model are: the utility model utilizes servomotor tension control system and high precision disc brake apparatus to carry out production control operational process, its stable work in work, excellent; PE film on-line tension control setup achieves the automation Detroit automation that PE layer tension controls, and improve the quality that production efficiency also ensure that product, enforcement those skilled in the art of this case is to be understood that certainly.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is A-A cutaway view of the present utility model;
Fig. 3 is tenslator structural representation in the utility model;
Wherein: 1, left main fixed mount; 2, right main fixed mount; 3, left width volume fixed mount; 4, right width volume fixed mount; 5, cylinder is lifted; 6, gas expansion shaft; 7, adapter shaft; 8, girder steel; 9, transmission gear; 9-1, gear; 10, disc brake apparatus; 11, pipe link; 12, first sensor adapter plate; 12-1, the second sensor fixation plate; 13, the first tension pick-up; 13-1, the second tension pick-up; 14, the first jockey pulley permanent seat; 14-1, the second jockey pulley permanent seat; 15, servo operated valve; 16, cylinder permanent seat; 17, the first wall plate; 17-1, the second wall plate; 18, the 3rd wall plate; 18-1, the 4th wall plate; 19, cylinder control piece; 20, PE film volume; 21, dancing roll; 22, the first leveling roller; 23, jockey pulley; 24, the second leveling roller; 25, attaching parts; 30, PE film; 31, disc brake motor; 32, the first adapter plate; 33, the second adapter plate; 34, motor shaft; 35, the first wire; 36, the second wire.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further illustrated.
As shown in Figure 1, 2, a kind of PE film on-line tension control setup, is characterized in that: comprise left main fixed mount 1, right main fixed mount 2, left width volume fixed mount 3, right width volume fixed mount 4, adapter shaft 7, girder steel 8, transmission gear 9, disc brake apparatus 10, tenslator, servo operated valve 15, dancing roll 21, first leveling roller 22, second leveling roller 24;
Described left main fixed mount 1 and described right main fixed mount 2 opposed, side-by-side are arranged on two, the left and right of girder steel 8, and connect into an entirety by this girder steel 8; Described left main fixed mount 1 is equipped with one with the inner side of described right main fixed mount 2 and lifts cylinder 5;
With right main fixed mount 2 for example, described right main fixed mount 2 is provided with and lifts cylinder 5, described in lift cylinder 5 upper end be provided with a cylinder permanent seat 16; Described cylinder permanent seat 16 bolt is fixed on the inner side of right main fixed mount 2; The structure of left fixed support 1 is identical with the structure of right fixed support 2; The inner side of described right main fixed mount 2 is also provided with a cylinder control piece 19; This cylinder control piece 19 is for controlling the start-stop of lifting cylinder 5;
Described lower end of lifting cylinder 5 is provided with an attaching parts 25; One end and the described cylinder 5 that lifts of described attaching parts 25 are riveted; The other end and the right width of attaching parts 25 are rolled up fixed mount 4 and are connected; Described right width volume fixed mount 4 and described left width are rolled up between fixed mount 3 and are provided with an adapter shaft 7, and are linked together by this adapter shaft 7; The two ends of described adapter shaft 7 are equipped with captive nut (not indicating in figure);
Described right width volume fixed mount 4 is fixed together by adapter shaft 7, captive nut with attaching parts 25;
Described left main fixed mount 1 and described right main fixed mount 2 are equipped with movable fixed mechanism; Described movable fixed mechanism comprises two wall plates; Two the wall plates being arranged on described left main fixed mount 1 are the first wall plate 17, second wall plate 17-1; Described first wall plate 17 is separately positioned on described left main fixed mount 1 both sides with described second wall plate 17-1, and screw is fixed together; Two the wall plates being arranged on described right main fixed mount 2 are the 3rd wall plate 18, the 4th wall plate 18-1; Described 3rd wall plate 18 is separately positioned on described right main fixed mount 2 both sides with described 4th wall plate 18-1, and screw is fixed together;
Described movable fixed mechanism is provided with the groove (unmarked in figure) for installing gas expansion shaft 6; Described gas expansion shaft 6 is arranged in this groove; The end of described gas expansion shaft 6 is provided with transmission gear 9; Described gas expansion shaft 6 is connected by this transmission gear 9 with described disc brake apparatus 10;
The middle part of described gas expansion shaft 6 is provided with PE film volume 20; Described PE film volume 20 is equipped with PE film 30;
Described disc brake apparatus 10 and described servo operated valve 15 are installed in the outside of left main fixed mount 1; Described servo operated valve 15 is also arranged on the outside of left main fixed mount 1; Described disc brake apparatus 10 is electrically connected with described servo operated valve 15; Described servo operated valve 15 is electrically connected with described tenslator;
As shown in Fig. 2, described dancing roll 21, first leveling roller 22 and the second leveling roller 24 are all arranged between described left main fixed mount 1 and described right main fixed mount 2, and are connected with described right main fixed mount 2 with described left main fixed mount 1 respectively; The cross-sectional plane of described dancing roll 21, first leveling roller 22 and the second leveling roller 24 is arranged to triangular structure;
As shown in Figure 1, described tenslator comprises a jockey pulley 23, two tension pick-ups, i.e. the first tension pick-up 13, second tension pick-up 13-1; Two jockey pulley permanent seats, i.e. the first jockey pulley permanent seat 14, second jockey pulley permanent seat 14-1; And two sensor fixation plates, i.e. first sensor adapter plate 12, second sensor fixation plate 12-1; Described first sensor adapter plate 12 is screwed in one end of left main adapter plate 1; Described first tension pick-up 13 is arranged on first sensor adapter plate 12, is screwed on first sensor adapter plate 12; Described first jockey pulley permanent seat 14 is placed on the upper end of the first tension pick-up 13, and is bolted on first sensor adapter plate 12; Between described first jockey pulley permanent seat 14 and described second jockey pulley permanent seat 14-1, a jockey pulley 23 is installed, and is linked together by this jockey pulley 23; Described second sensor fixation plate 12-1 is screwed in one end of right main adapter plate 2; Described second tension pick-up 13-1 is arranged on the second sensor fixation plate 12-1, is screwed on the second sensor fixation plate 12-1; Described second jockey pulley permanent seat 14-1 is placed on the upper end of the second tension pick-up 13-1, and is bolted on the second sensor fixation plate 12-1;
As shown in Figure 3, described disc brake apparatus 10 comprises disc brake motor 31, gear 9-1, the first adapter plate 32, second adapter plate 33 and pipe link 11; Described first adapter plate 32 and described second adapter plate 33 are separately positioned on the both sides of pipe link 11, and connect 11 by this pipe link and be connected into a coupler; The end of the motor shaft 34 of described disc brake motor 31 is provided with gear 9-1; Described gear 9-1 is meshed with the transmission gear 9 on described gas expansion shaft 6, thus is linked together with described gas expansion shaft 6 by described disc brake apparatus 10; Described coupler and left adapter plate 1 bolt are fixed, thus are fixed on by disc brake apparatus 10 on left main adapter plate 1; Described disc brake motor 31 is provided with a wire, is the first wire 35; Disc brake motor 31 is electrically connected with described servo operated valve 15 by this first wire 35; At the other end of servo operated valve 15, a wire being also housed, is the second wire 36, and described servo operated valve 15 is electrically connected with the first tension pick-up 13, second tension pick-up 13-1 respectively by this second wire 36;
As shown in Figure 1, described first tension pick-up 13, second tension force sensing equal device 13-1 is electrically connected with described disc brake motor 31, thus is linked together with described tenslator by described disc brake apparatus 10;
Rotate disc brake motor 31, disc brake motor 31 drives gas expansion shaft 6 to rotate, PE film volume 20 unreels motion forward under the drive of gas expansion shaft 6, and the PE film 30 on its PE film volume 20 is successively through dancing roll 21, first leveling roller 22, jockey pulley 23, second leveling roller 24 continuous print progradation forward;
First leveling roller 22, jockey pulley 23, second leveling roller 24 is mounted to triangular form shape, PE film 30 is through the first leveling roller 22, jockey pulley 23, during the second leveling roller 24, PE film 30 is at the first leveling roller 22, jockey pulley 23, the cornerite of a triangular form is formed between second leveling roller 24, the degree of tightness of the tension force of PE film 30 then passes to the first tension pick-up 13 respectively by jockey pulley 23, second tension pick-up 13-1, first tension pick-up 13, second tension pick-up 13-1 will sense that the size of PE film 30 tension force feeds back to the servo operated valve 15 controlling tension force, servo operated valve 15 passes through logic operation, control the size of output gas flow amount, and the degree of tightness of disc brake apparatus 10 brake is changed with this,
When disc brake apparatus 10 brakes, drive gas expansion shaft 6 anglec of rotation to slow down, then the tension force of PE film 30 strengthens; When disc brake apparatus brake is unclamped, drive gas expansion shaft 6 anglec of rotation to put soon, then the tension force of PE film 30 reduces, and the utility model is exactly reach by system transfer the object controlling tension force like this.
The utility model overcomes the defect of existing paper bag production technology, PE film on-line tension control device can control the even of tension force in PE film online production process, velocity variations along with disc brake motor 31 changes the size of tension force timely, this device adopts servomotor tension control system and high precision disc brake apparatus to carry out production control operational process, its stable work in work, excellent.
The PE film on-line tension control setup that the utility model provides achieves the automation Detroit automation that PE layer tension controls, and improves the quality that production efficiency also ensure that product.
The utility model is not limited to above-mentioned concrete embodiment, and those of ordinary skill in the art is from above-mentioned design, and without performing creative labour, done all conversion, all drop within protection domain of the present utility model.

Claims (10)

1. a PE film on-line tension control setup, is characterized in that: comprise two main fixed mounts, two width volumes fixed mount, adapter shaft, girder steel, transmission gear, disc brake apparatus, tenslator, servo operated valve, dancing roll, the first leveling roller and the second leveling rollers; Described two main fixed mount opposed, side-by-side are arranged on the left and right sides of girder steel, and connect into an entirety by this girder steel; The inner side of described main fixed mount is equipped with one and lifts cylinder; Described upper end of lifting cylinder is provided with cylinder permanent seat; Describedly lift cylinder is fixed on main fixed mount inner side by this cylinder permanent seat; Described lower end of lifting cylinder is provided with attaching parts; The described cylinder that lifts is rolled up fixed mount by this attaching parts and described width and is connected; Described main fixed mount is provided with movable fixed mechanism; Described movable fixed mechanism is provided with gas expansion shaft; Described gas expansion shaft be provided with transmission gear; Described gas expansion shaft is connected by this transmission gear with described disc brake apparatus; Described gas expansion shaft is provided with PE film volume; Described PE film volume is provided with PE film; Described disc brake apparatus and described servo operated valve are all arranged on the outside of the main fixed mount being positioned at left side; Described disc brake apparatus is electrically connected with described servo operated valve; Described servo operated valve is electrically connected with described tenslator; Described dancing roll, the first leveling roller and the second leveling roller are all arranged between two main fixed mounts, and are connected with two main fixed mounts respectively.
2. a kind of PE film on-line tension control setup according to claim 1, is characterized in that: described disc brake apparatus comprises disc brake motor, gear, the first adapter plate, the second adapter plate and pipe link; Described first adapter plate and described second adapter plate are separately positioned on the both sides of pipe link, and connect into a coupler by this pipe link; The motor shaft ends of described disc brake motor is provided with gear.
3. a kind of PE film on-line tension control setup according to claim 2, is characterized in that: described coupler and main bolt of fixing plate are fixed, thus are fixed on main adapter plate by disc brake apparatus.
4. a kind of PE film on-line tension control setup according to claim 2, is characterized in that: described gear is meshed with the transmission gear on described gas expansion shaft, thus described disc brake apparatus and described gas expansion shaft is linked together.
5. a kind of PE film on-line tension control setup according to claim 1, is characterized in that: described tenslator comprises a jockey pulley, two tension pick-ups, two jockey pulley permanent seats and two sensor fixation plates; Described sensor fixation plate is arranged on one end of main fixed mount, and is bolted on described main fixed mount; Described tension pick-up is arranged on sensor fixation plate, and fixes with sensor fixation plate screw; Described jockey pulley permanent seat is arranged on sensor fixation plate, and is bolted on described sensor fixation plate; Be provided with jockey pulley between described two jockey pulley permanent seats, and linked together by this jockey pulley.
6. a kind of PE film on-line tension control setup according to claim 5, is characterized in that: described sensor is electrically connected with described disc brake motor, thus described disc brake apparatus and described tenslator is linked together.
7. a kind of PE film on-line tension control setup according to claim 1, is characterized in that: described movable fixed mechanism comprises two wall plates; Described wall plate is separately positioned on the both sides of main fixed mount, and screw is fixed on main fixed mount.
8. a kind of PE film on-line tension control setup according to claim 1, is characterized in that: be also provided with an adapter shaft between described two width volume fixed mount, and linked together by this adapter shaft.
9. a kind of PE film on-line tension control setup according to claim 1, is characterized in that: the cross-sectional plane of described dancing roll, described first leveling roller, described second leveling roller is arranged to triangular structure.
10. a kind of PE film on-line tension control setup according to claim 1, is characterized in that: the inner side of described main fixed mount is provided with a cylinder control piece.
CN201420714487.5U 2014-11-25 2014-11-25 A kind of PE film on-line tension control setup Active CN204265072U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105600548A (en) * 2014-11-25 2016-05-25 上海艾录包装股份有限公司 PE (poly ethylene) film online tension control device
CN106927293A (en) * 2015-12-31 2017-07-07 深圳市联得自动化装备股份有限公司 ACF discharge mechanisms and its discharging method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105600548A (en) * 2014-11-25 2016-05-25 上海艾录包装股份有限公司 PE (poly ethylene) film online tension control device
CN106927293A (en) * 2015-12-31 2017-07-07 深圳市联得自动化装备股份有限公司 ACF discharge mechanisms and its discharging method
CN106927293B (en) * 2015-12-31 2018-11-09 深圳市联得自动化装备股份有限公司 ACF discharge mechanisms and its discharging method

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