CN204262360U - The manufacture of cement wearing and tearing spindle nose of roller machine roll shaft repairs frock - Google Patents
The manufacture of cement wearing and tearing spindle nose of roller machine roll shaft repairs frock Download PDFInfo
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- CN204262360U CN204262360U CN201420646304.0U CN201420646304U CN204262360U CN 204262360 U CN204262360 U CN 204262360U CN 201420646304 U CN201420646304 U CN 201420646304U CN 204262360 U CN204262360 U CN 204262360U
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- wearing
- spindle nose
- roll shaft
- tearing
- roller machine
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Abstract
The wearing and tearing spindle nose that the utility model discloses a kind of manufacture of cement roller machine roll shaft repairs frock, comprise firm banking, motor, bearing mounting hole is provided with at the two ends of base, described motor is connected with reductor, described motor is connected with frequency converter, roll shaft 11 to be coordinated with bearing mounting hole by the bearing at two ends and is supported on the base at two ends, described reparation frock is arranged at roller machine side, the the first wearing and tearing spindle nose needing to repair, one side of the second wearing and tearing spindle nose is provided with travel(l)ing rest, travel(l)ing rest is provided with cutter planker, cutter planker is provided with turning cutting tool, the position of cutter planker on travel(l)ing rest is adjustable, turning cutting tool moves on cutter planker.The utility model easy installation and removal, reduces the repairing time, and reduce operator's labour intensity, substantially increase remediation efficiency, can serious wear, non-serviceable wearing and tearing spindle nose be repaired fast in the short period of time, guarantee equipment puts into operation as early as possible.
Description
Technical field
The utility model relates to cement manufacture plant technical field, and particularly a kind of wearing and tearing spindle nose of manufacture of cement roller machine roll shaft repairs frock.
Background technology
The roll squeezer of manufacture of cement, roller surfaces is owing to bearing the load of heavy duty and change, long time running, easily cause fatigue damage and the wearing and tearing of roller surfaces, if roller surfaces wearing and tearing are excessive, crudy and production efficiency will be affected, when roll shaft roller footpath wear away 3 ?5mm, contracting cover shaft coupling is just easily caused to skid, lose squeezing effect, at this time just need to remove maintenance, due to roller quality weight, dismounting is inconvenient, workload is larger, maintenance personal's labour intensity is large, the heavy difficulty of construction of parts is large, cost is high, long in time limit, impact is normal produces and effectiveness of operation.
Utility model content
The purpose of this utility model is exactly the problems referred to above existed for solving prior art, provides a kind of wearing and tearing spindle nose of manufacture of cement roller machine roll shaft to repair frock; The utility model structure is simple, easy installation and removal, decrease the repairing time, reduce operator's labour intensity, substantially increase remediation efficiency, save time, laborsaving, province's expense, can serious wear, non-serviceable wearing and tearing spindle nose be repaired fast in the short period of time, guarantee equipment puts into operation as early as possible.
The technical scheme of the utility model technical solution problem is:
A kind of wearing and tearing spindle nose of manufacture of cement roller machine roll shaft repairs frock, comprise firm banking, motor, bearing mounting hole is provided with at the two ends of base, described motor is connected with reductor, described motor is connected with frequency converter, roll shaft 11 to be coordinated with bearing mounting hole by the bearing at two ends and is supported on the base at two ends, described reparation frock is arranged at roller machine side, the the first wearing and tearing spindle nose needing to repair, one side of the second wearing and tearing spindle nose is provided with travel(l)ing rest, travel(l)ing rest is provided with cutter planker, cutter planker is provided with turning cutting tool, the position of cutter planker on travel(l)ing rest is adjustable, turning cutting tool moves on cutter planker.
Described wearing and tearing spindle nose place is provided with by built-up welding and treats turnery processing layer.
Described reductor is connected by shaft coupling with roll shaft.
The end face of described roll shaft is provided with threaded connection hole, and described threaded connection hole is connected with the external screw thread of the output shaft end of reductor.
Reductor adopts 7.5KW balancing point reductor as actuating unit at any time.
The beneficial effects of the utility model:
1. the utility model structure is simple, in-site installation convenient disassembly, decrease moving-member and parts repairing time, reduce operator's labour intensity, substantially increase remediation efficiency, save time, laborsaving, province's expense, can serious wear, non-serviceable wearing and tearing spindle nose be repaired fast in the short period of time, guarantee equipment puts into operation as early as possible.
2. the utility model wearing and tearing spindle nose place is provided with by built-up welding and treats turnery processing layer, adopts this frock, in conjunction with built-up welding, turning technology at the scene roll shaft carry out scene heating and built-up welding, realize the timely field repair of spindle nose of wearing and tearing.
3. described in, reductor is connected by shaft coupling with roll shaft, and connection precision is high, running vibration is little, ensures that repairing quality is reliable.
4. described in, the end face of roll shaft is provided with threaded connection hole, described threaded connection hole is connected with the external screw thread of the output shaft end of reductor, owing to being provided with threaded connection hole at end face, the output shaft end of reductor is provided with external screw thread, therefore roll shaft can be connected easily with reductor, because motor is connected with frequency converter, can adjust motor speed easily, coordinate reductor, make roll shaft in repair process, roll shaft rotating speed is low, vibrate little, the precision of repairing can be ensured, frock easy accessibility, can repair the spindle nose of wearing and tearing at any time, decrease and repair the preparation time.Whole repair process amounts to 20 hours, and shorten about four days than the dismounting maintenance duration, the application of this technology greatly reduces the labour intensity of service worker, reduce further maintenance cost, improves operation rate.
5. reductor adopts 7.5KW balancing point reductor as actuating unit at any time, and speed ratio is large, compact conformation, is adapted at workshop appliance onsite application.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
In order to understand the utility model better, explain embodiment of the present utility model in detail below in conjunction with accompanying drawing.
As shown in Figure 1, a kind of wearing and tearing spindle nose of manufacture of cement roller machine roll shaft repairs frock, comprise firm banking 9, motor 1, bearing mounting hole is provided with at the two ends of base 9, described motor 1 is connected with reductor 3, described motor 1 is connected with frequency converter 10, roll shaft 11 is by the bearing 4 at two ends, 12 to coordinate with bearing mounting hole and are supported on the base 9 at two ends, described reparation frock is arranged at roller machine side, the the first wearing and tearing spindle nose 5 needing to repair, one side of the second wearing and tearing spindle nose 8 is provided with travel(l)ing rest 7, travel(l)ing rest 7 is provided with cutter planker 6, cutter planker 6 is provided with turning cutting tool 13.The position of cutter planker 6 on travel(l)ing rest is adjustable, and turning cutting tool 13 moves on cutter planker 6.Described wearing and tearing spindle nose 8 place is provided with by built-up welding and treats turnery processing layer, adopts this frock, in conjunction with built-up welding, turning technology at the scene roll shaft carry out scene heating and built-up welding, realize wearing and tearing spindle nose timely field repair.Described base 9 is supported on the ground of position actively, can move to other positions quickly, can move to the position required for workshop when repairing and using easily.Base is provided with beam, to reduce vibration during rotation, ensures the precision of processing.
Described reductor is connected by shaft coupling 2 with roll shaft 11, and connection precision is high, running vibration is little, ensures that repairing quality is reliable.Following connected mode can certainly be adopted, namely threaded connection hole is provided with at the end face of roll shaft 11, described threaded connection hole is connected with the external screw thread of the output shaft end of reductor, owing to being provided with threaded connection hole at end face, the output shaft end of reductor is provided with external screw thread, therefore roll shaft 11 can be connected easily with reductor, because motor 1 is connected with frequency converter 10, can adjust motor speed easily, coordinate reductor, make roll shaft in repair process, roll shaft 11 rotating speed is low, vibrate little, the precision of repairing can be ensured, frock easy accessibility, can repair the spindle nose of wearing and tearing at any time, decrease and repair the preparation time.Whole repair process amounts to 20 hours, and shorten about four days than the dismounting maintenance duration, the application of this technology greatly reduces the labour intensity of service worker, reduce further maintenance cost, improves operation rate.
Reductor adopts 7.5KW balancing point reductor as actuating unit at any time, and speed ratio is large, compact conformation, is adapted at workshop appliance onsite application.
By reference to the accompanying drawings the detailed description of the invention of utility model is described although above-mentioned; but the restriction not to the utility model protection domain; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection domain of the present utility model.
Claims (5)
1. the manufacture of cement wearing and tearing spindle nose of roller machine roll shaft repairs frock, it is characterized in that, comprise firm banking, motor, bearing mounting hole is provided with at the two ends of base, described motor is connected with reductor, described motor is connected with frequency converter, roll shaft to be coordinated with bearing mounting hole by the bearing at two ends and is supported on the base at two ends, described reparation frock is arranged at roller machine side, the the first wearing and tearing spindle nose needing to repair, one side of the second wearing and tearing spindle nose is provided with travel(l)ing rest, travel(l)ing rest is provided with cutter planker, cutter planker is provided with turning cutting tool, the position of cutter planker on travel(l)ing rest is adjustable, turning cutting tool moves on cutter planker.
2. the manufacture of cement as claimed in claim 1 wearing and tearing spindle nose of roller machine roll shaft repairs frock, and it is characterized in that, described wearing and tearing spindle nose place is provided with by built-up welding and treats turnery processing layer.
3. the manufacture of cement as claimed in claim 1 wearing and tearing spindle nose of roller machine roll shaft repairs frock, and it is characterized in that, described reductor is connected by shaft coupling with roll shaft.
4. the manufacture of cement as claimed in claim 1 wearing and tearing spindle nose of roller machine roll shaft repairs frock, and it is characterized in that, the end face of described roll shaft is provided with threaded connection hole, and described threaded connection hole is connected with the external screw thread of the output shaft end of reductor.
5. the manufacture of cement as claimed in claim 1 wearing and tearing spindle nose of roller machine roll shaft repairs frock, it is characterized in that, reductor adopts 7.5KW balancing point reductor as actuating unit at any time.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420646304.0U CN204262360U (en) | 2014-10-31 | 2014-10-31 | The manufacture of cement wearing and tearing spindle nose of roller machine roll shaft repairs frock |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420646304.0U CN204262360U (en) | 2014-10-31 | 2014-10-31 | The manufacture of cement wearing and tearing spindle nose of roller machine roll shaft repairs frock |
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CN204262360U true CN204262360U (en) | 2015-04-15 |
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CN201420646304.0U Active CN204262360U (en) | 2014-10-31 | 2014-10-31 | The manufacture of cement wearing and tearing spindle nose of roller machine roll shaft repairs frock |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104368826A (en) * | 2014-10-31 | 2015-02-25 | 章丘华明水泥有限公司 | Abrasion shaft head repairing tool for roller shaft of compression roller for cement production |
CN105618790A (en) * | 2016-03-31 | 2016-06-01 | 湖北昌耀新材料股份有限公司 | Maintenance lathe for electric pole molds |
-
2014
- 2014-10-31 CN CN201420646304.0U patent/CN204262360U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104368826A (en) * | 2014-10-31 | 2015-02-25 | 章丘华明水泥有限公司 | Abrasion shaft head repairing tool for roller shaft of compression roller for cement production |
CN105618790A (en) * | 2016-03-31 | 2016-06-01 | 湖北昌耀新材料股份有限公司 | Maintenance lathe for electric pole molds |
CN105618790B (en) * | 2016-03-31 | 2018-06-22 | 湖北昌耀新材料股份有限公司 | A kind of electric bar mould repairs lathe |
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