CN204262117U - Automatic pipebender - Google Patents
Automatic pipebender Download PDFInfo
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- CN204262117U CN204262117U CN201420746474.6U CN201420746474U CN204262117U CN 204262117 U CN204262117 U CN 204262117U CN 201420746474 U CN201420746474 U CN 201420746474U CN 204262117 U CN204262117 U CN 204262117U
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- 238000005452 bending Methods 0.000 claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 4
- 239000010959 steel Substances 0.000 claims abstract description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003462 Bender reaction Methods 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
本实用新型提供一种自动弯管机,机架、驱动装置、驱动轴、旋转盘、若干定位杆、定位柱、套板和压杆;驱动装置提供动力与驱动轴传动连接,驱动轴一端固定安装在旋转盘中心,旋转盘以其中心为圆心不同半径的圆周上开设有若干定位孔,定位杆和定位柱可拆卸安装在同一半径圆周上的定位孔内,套板为具有缺口的环形钢板,套板套装在定位杆外侧,其两端固定在定位柱上;旋转盘上还可拆卸安装有用于固定管材的固定装置,固定装置位于套板外侧;压杆安装在机架上,其端部具有压头,压头与套板之间的间隙与管材直径相同。在旋转盘上的不同半径圆周上都设置了定位孔,能够满足不同直径弯管的生产,不需要更换零部件,操作方便,快捷,能够大大提高生产效率。
The utility model provides an automatic pipe bending machine, a frame, a driving device, a driving shaft, a rotating disk, a plurality of positioning rods, a positioning column, a sleeve plate and a pressure rod; the driving device provides power and is connected to the driving shaft, and one end of the driving shaft is fixed. Installed in the center of the rotating disk, the rotating disk has a number of positioning holes on the circumference of different radii with its center as the center, and the positioning rod and positioning column can be detachably installed in the positioning holes on the same radius of the circumference, and the sleeve plate is an annular steel plate with a gap , the set plate is set on the outside of the positioning rod, and its two ends are fixed on the positioning column; the fixing device for fixing the pipe can also be detachably installed on the rotating disk, and the fixing device is located outside the set plate; the pressure rod is installed on the frame, and its ends There is a pressure head at the end, and the gap between the pressure head and the sleeve plate is the same as the diameter of the pipe. Positioning holes are set on the circles of different radii on the rotating disk, which can meet the production of bent pipes with different diameters, without the need to replace parts, and the operation is convenient and fast, which can greatly improve production efficiency.
Description
技术领域 technical field
本实用新型涉及弯管设备技术领域,尤其涉及一种弯管机。 The utility model relates to the technical field of pipe bending equipment, in particular to a pipe bending machine.
背景技术 Background technique
弯管设备是根据施工或生产需要将直管弯折为弯管的设备,现有技术中弯管设备种类较多,手动弯管机需要大量的人力来进行操作,生产效率较低;现有技术中关于自动弯管机也有报道,但是一种弯管机只能生产某一特定弯曲半径的弯管,需要通过更换设备或零件才能制备另一中半径的弯管,这样的操作也较繁琐,生产效率也很低。 Pipe bending equipment is a device that bends straight pipes into curved pipes according to construction or production needs. There are many types of pipe bending equipment in the prior art, and manual pipe bending machines require a lot of manpower to operate, and the production efficiency is low; existing There are also reports about automatic pipe benders in the technology, but a pipe bender can only produce bends with a certain bending radius, and it is necessary to replace equipment or parts to prepare another bend with a medium radius, which is also cumbersome. , and the production efficiency is also very low.
实用新型内容 Utility model content
本实用新型要解决的技术问题是:克服现有技术中弯管机只能生产一种特定弯曲半径的弯管的不足,提供自动弯管机。 The technical problem to be solved by the utility model is to provide an automatic pipe bender to overcome the deficiency that the pipe bender in the prior art can only produce bend pipes with a specific bending radius.
本实用新型解决其技术问题所采用的技术方案是:一种自动弯管机,机架、驱动装置、驱动轴、旋转盘、若干定位杆、定位柱、套板和压杆;所述的驱动装置提供动力与驱动轴传动连接,所述的驱动轴一端固定安装在旋转盘中心,旋转盘以其中心为圆心不同半径的圆周上开设有若干定位孔,所述定位杆和定位柱可拆卸安装在同一半径圆周上的定位孔内,所述的套板为具有缺口的环形钢板,所述套板套装在定位杆外侧,其两端固定在定位柱上;所述的旋转盘上还可拆卸安装有用于固定管材的固定装置,所述固定装置位于套板外侧;所述压杆安装在机架上,其端部具有压头,所述压头与套板之间的间隙与管材直径相同。本实用新型中利用在旋转盘上的不同半径圆周上开设定位孔,并将定位 杆安装在同一圆周上的定位孔内,将套板套装固定在定位杆形成的圆周外,管材一端固定在固定装置上,管材中部位于套板和压头之间的孔隙之间,这样随着旋转盘的旋转,管材即被压头完全成具有一定半径的弯管,当需要改变弯管的直径时,只需将定位杆安装在相应圆周的定位孔内,套板、定位柱、固定装置、压杆做适应性调整即可。 The technical scheme adopted by the utility model to solve its technical problems is: an automatic pipe bender, a frame, a driving device, a driving shaft, a rotating disk, a plurality of positioning rods, positioning columns, sleeve plates and pressure rods; The device provides power and is connected to the drive shaft. One end of the drive shaft is fixedly installed in the center of the rotating disk. There are several positioning holes on the circumference of the rotating disk with its center as the center of the circle. The positioning rod and the positioning column are detachable. In the positioning hole on the circumference of the same radius, the sleeve plate is an annular steel plate with a gap, the sleeve plate is set on the outside of the positioning rod, and its two ends are fixed on the positioning column; the rotating disk can also be disassembled A fixing device for fixing the pipe is installed, and the fixing device is located outside the cover plate; the pressure rod is installed on the frame, and its end has a pressure head, and the gap between the pressure head and the cover plate is the same as the diameter of the pipe . In the utility model, positioning holes are opened on different radius circles on the rotating disk, and the positioning rod is installed in the positioning hole on the same circumference, and the sleeve plate is fixed outside the circle formed by the positioning rod, and one end of the pipe is fixed on the fixed In the device, the middle part of the pipe is located between the gap between the sleeve plate and the indenter, so that with the rotation of the rotating disk, the pipe is completely formed into a bend with a certain radius by the indenter. When the diameter of the bend needs to be changed, only The positioning rod needs to be installed in the positioning hole of the corresponding circumference, and the set plate, positioning column, fixing device and pressing rod can be adjusted adaptively.
为使得旋转盘旋转的稳定性,进一步地,所述的驱动装置包括电机和减速机,所述电机输出端与减速机输入端传动连接,所述的减速机的输出端与驱动轴传动连接。 In order to stabilize the rotation of the rotating disk, further, the drive device includes a motor and a reducer, the output end of the motor is connected to the input end of the reducer, and the output end of the reducer is connected to the drive shaft.
为避免在弯管过程中造成定位杆从旋转盘中脱落或磨损,作为优选,所述的定位杆包括螺栓和环套,所述定位孔为螺孔,所述的螺栓将环套安装在定位孔中。 In order to prevent the positioning rod from falling off or being worn out from the rotating disk during the pipe bending process, preferably, the positioning rod includes a bolt and a ring sleeve, the positioning hole is a screw hole, and the bolt installs the ring sleeve in the positioning in the hole.
进一步地,为了套板便于固定,所述的套板两端具有挂钩,所述套板通过挂钩固定在定位柱上。 Further, in order to facilitate the fixing of the cover plate, hooks are provided at both ends of the cover plate, and the cover plate is fixed on the positioning post through the hook.
具体地,所述压杆尾部具有凸出的滑块,滑块上开设有与压杆长度方向平行的螺纹孔,所述机架上具有供滑块移动的轨道,轨道上设置有凸起,凸起表面具有与滑块上螺纹孔相对应的具有一定深度的圆孔,所述的螺纹孔和圆孔内安装有用于带动压杆在轨道上移动的丝杆。采用这种滑动机构,只需转动丝杆即可移动压杆,从而适应不同弯管直径的要求。 Specifically, the rear part of the pressure rod has a protruding slider, and the slider is provided with a threaded hole parallel to the length direction of the pressure rod. The frame has a track for the slider to move, and the track is provided with a protrusion. The protruding surface has a circular hole with a certain depth corresponding to the threaded hole on the slider, and a screw rod for driving the pressing bar to move on the track is installed in the threaded hole and the circular hole. With this sliding mechanism, the pressing rod can be moved only by turning the screw rod, so as to meet the requirements of different diameters of the bent pipes.
作为优选,为了便于丝杆的转动,所述的丝杆末端安装有手轮。 Preferably, in order to facilitate the rotation of the screw mandrel, a hand wheel is installed at the end of the screw mandrel.
作为优选,所述的压头上设置有具有圆弧凹面的滚轮,所述滚轮轴向与管材长度方向垂直,采用滚轮不仅减小了管材与压头之间的摩擦,而且圆弧凹面的设置,进一步使得管材与滚轮的贴合更紧密,能够防止管材从滚轮上滑脱,使得工作顺利进行。 As a preference, the indenter is provided with a roller with a circular arc concave surface, and the axial direction of the roller is perpendicular to the length direction of the pipe material. The use of the roller not only reduces the friction between the pipe material and the indenter, but also the setting of the arc concave surface , which further makes the fitting between the pipe and the roller more tightly, which can prevent the pipe from slipping off the roller and make the work go on smoothly.
作为优选,为避免管材从套板上滑脱,所述的套板外侧具有圆弧形凹槽。 As a preference, in order to prevent the pipe from slipping off the cover plate, the outer side of the cover plate has an arc-shaped groove.
本实用新型的有益效果是,本实用新型的在旋转盘上的不同半径圆周上都设置了定位孔,能够很好的满足不同直径弯管的生产,不需要更换零部件,操作方便,快捷,能够大大提高生产效率。 The beneficial effect of the utility model is that the utility model is provided with positioning holes on the circles of different radii on the rotating disk, which can well meet the production of bend pipes with different diameters, does not need to replace parts, and is convenient and fast to operate. Can greatly improve production efficiency.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是为本实用新型自动弯管机立体结构示意图; Fig. 1 is the schematic diagram of the three-dimensional structure of the utility model automatic pipe bender;
图2为本实用新型自动弯管机主视图; Fig. 2 is the front view of the utility model automatic pipe bender;
图中:1.机架,11.轨道,12.凸起,2.驱动轴,3.旋转盘,31.定位孔,32.固定装置,4.定位杆,5.定位柱,6.套板,7.压杆,71.压头,72.滚轮,73.滑块,8.电机,81.减速机,9.丝杆,91.手轮,10.管材。 In the figure: 1. Rack, 11. Track, 12. Protrusion, 2. Drive shaft, 3. Rotary disc, 31. Positioning hole, 32. Fixing device, 4. Positioning rod, 5. Positioning column, 6. Set Plate, 7. pressure rod, 71. pressure head, 72. roller, 73. slider, 8. motor, 81. reducer, 9. screw mandrel, 91. hand wheel, 10. pipe.
具体实施方式 Detailed ways
现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。 Now in conjunction with accompanying drawing, the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.
实施例1 Example 1
如图1和2所示,一种自动弯管机,机架1、驱动装置、驱动轴2、旋转盘3、若干定位杆4、定位柱5、套板6和压杆7;所述的驱动装置提供动力与驱动轴2传动连接,所述的驱动轴2一端固定安装在旋转盘3中心,旋转盘3以其中心为圆心不同半径的圆周上开设有若干定位孔31,所述定位杆4和定位柱5可拆卸安装在同一半径圆周上的定位孔31内,所述的套板6为具有缺口的环形 钢板,所述套板6套装在定位杆4外侧,其两端固定在定位柱5上;所述的旋转盘3上还可拆卸安装有用于固定管材10的固定装置32,所述固定装置32位于套板6外侧;所述压杆7安装在机架1上,其端部具有压头71,所述压头71与套板6之间的间隙与管材10直径相同。 As shown in Figures 1 and 2, an automatic pipe bender, a frame 1, a driving device, a drive shaft 2, a rotating disk 3, a number of positioning rods 4, a positioning column 5, a sleeve plate 6 and a pressure rod 7; The driving device provides power and is connected to the drive shaft 2. One end of the drive shaft 2 is fixedly installed in the center of the rotating disk 3. The rotating disk 3 is provided with a number of positioning holes 31 on the circumference of the center of the circle with different radii. The positioning rod 4 and the positioning column 5 are detachably installed in the positioning hole 31 on the same radius circle, the sleeve plate 6 is an annular steel plate with a gap, the sleeve plate 6 is set on the outside of the positioning rod 4, and its two ends are fixed on the positioning on the column 5; a fixing device 32 for fixing the pipe 10 can also be detachably installed on the rotating disk 3, and the fixing device 32 is located outside the cover plate 6; the pressure rod 7 is installed on the frame 1, and its end The part has a pressure head 71, and the gap between the pressure head 71 and the cover plate 6 is the same as the diameter of the pipe material 10.
为使得旋转盘3旋转的稳定性,上述的驱动装置包括电机8和减速机81,所述电机8输出端与减速机81输入端传动连接,所述的减速机81的输出端与驱动轴2传动连接。 In order to make the rotation of the rotating disk 3 stable, the above-mentioned driving device includes a motor 8 and a speed reducer 81, the output end of the motor 8 is connected to the input end of the speed reducer 81, and the output end of the speed reducer 81 is connected to the drive shaft 2 Drive connection.
为避免在弯管过程中造成定位杆4从旋转盘3中脱落或磨损,上述的定位杆4包括螺栓和环套,所述定位孔31为螺孔,所述的螺栓将环套安装在定位孔31中。 In order to avoid causing the positioning rod 4 to fall off or wear out from the rotating disk 3 during the pipe bending process, the above-mentioned positioning rod 4 includes a bolt and a collar, and the positioning hole 31 is a screw hole, and the bolt installs the collar in the positioning in hole 31.
为了套板便于固定,上述的套板6两端具有挂钩,所述套板6通过挂钩固定在定位柱5上。 In order to facilitate the fixing of the cover plate, hooks are provided at both ends of the above cover plate 6 , and the cover plate 6 is fixed on the positioning column 5 through the hooks.
具体地,所述压杆7尾部具有凸出的滑块73,滑块73上开设有与压杆7长度方向平行的螺纹孔,所述机架1上具有供滑块73移动的轨道11,轨道11上设置有凸起12,凸起12表面具有与滑块73上螺纹孔相对应的具有一定深度的圆孔,所述的螺纹孔和圆孔内安装有用于带动压杆7在轨道11上移动的丝杆9。采用这种滑动机构,只需转动丝杆9即可移动压杆7,从而适应不同弯管直径的要求。为了便于丝杆9的转动,所述的丝杆9末端安装有手轮91。 Specifically, the rear part of the pressing rod 7 has a protruding slider 73, and the sliding block 73 is provided with a threaded hole parallel to the length direction of the pressing rod 7, and the frame 1 has a track 11 for the sliding block 73 to move, The track 11 is provided with a protrusion 12, and the surface of the protrusion 12 has a round hole with a certain depth corresponding to the threaded hole on the slider 73. The threaded hole and the round hole are equipped with a device for driving the pressure rod 7 on the track 11. Moving screw mandrel 9. With this sliding mechanism, the pressing rod 7 can be moved only by turning the screw mandrel 9, so as to meet the requirements of different diameters of bent pipes. In order to facilitate the rotation of the screw mandrel 9 , a hand wheel 91 is installed at the end of the screw mandrel 9 .
所述的压头71上设置有具有圆弧凹面的滚轮72,所述的套板6外侧具有圆弧形凹槽,所述滚轮72轴向与管材10长度方向垂直,采用滚轮72不仅减小了管材10与压头71之间的摩擦,而且圆弧凹面的设置,进一步使得管材10与滚轮72的贴合更紧密,能够防止管材10从滚轮72上滑脱,使得工作顺利进行。 The indenter 71 is provided with a roller 72 having an arc concave surface, and the outer side of the cover plate 6 has an arc-shaped groove, and the axial direction of the roller 72 is perpendicular to the length direction of the pipe 10, and the use of the roller 72 not only reduces the The friction between the pipe material 10 and the indenter 71 is reduced, and the setting of the circular arc concave surface further makes the pipe material 10 and the roller 72 fit closer, which can prevent the pipe material 10 from slipping off from the roller 72, so that the work can be carried out smoothly.
本实用新型工作原理如下: The working principle of the utility model is as follows:
利用在旋转盘3的不同半径圆周上开设定位孔31,并将定位杆4安装在同一圆周上的定位孔31内,将套板6套装固定在定位杆4形成的圆周外,管材10一端固定在固定装置32上,管材10中部位于套板6和压头71之间的孔隙中,启动驱动装置,带动旋转盘旋转,随着旋转盘3的旋转,管材10即被压71头弯折成具有一定半径的弯管,当需要改变弯管的直径时,只需将定位杆4安装在旋转盘3上相应圆周的定位孔31内,套板6、定位柱5、固定装置32、压杆7做适应性调整即可。 Utilize positioning holes 31 on different radius circles of the rotating disk 3, and the positioning rods 4 are installed in the positioning holes 31 on the same circumference, the sleeve plate 6 is set and fixed outside the circumference formed by the positioning rods 4, and one end of the pipe material 10 is fixed. On the fixing device 32, the middle part of the pipe 10 is located in the gap between the sleeve plate 6 and the pressure head 71, the driving device is activated to drive the rotating disk to rotate, and as the rotating disk 3 rotates, the pipe 10 is bent by the pressure head 71 into a For an elbow with a certain radius, when the diameter of the elbow needs to be changed, only the positioning rod 4 needs to be installed in the positioning hole 31 on the corresponding circumference of the rotating disk 3, the sleeve plate 6, the positioning column 5, the fixing device 32, the pressure rod 7 Just make adaptive adjustments.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420746474.6U CN204262117U (en) | 2014-12-02 | 2014-12-02 | Automatic pipebender |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420746474.6U CN204262117U (en) | 2014-12-02 | 2014-12-02 | Automatic pipebender |
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| CN204262117U true CN204262117U (en) | 2015-04-15 |
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| CN201420746474.6U Expired - Lifetime CN204262117U (en) | 2014-12-02 | 2014-12-02 | Automatic pipebender |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104492885A (en) * | 2014-12-02 | 2015-04-08 | 江苏武进不锈股份有限公司 | Automatic tube bending machine |
| CN108705001A (en) * | 2018-06-30 | 2018-10-26 | 北京城乡隧盾国际建设工程有限公司 | A kind of processing electric power bored tunnel supporting reinforcing bar push-plate |
| CN110666009A (en) * | 2019-09-29 | 2020-01-10 | 张家港市昆仑管业有限公司 | Big R bending machine of U type heat exchange tube |
| CN112355100A (en) * | 2020-10-27 | 2021-02-12 | 青岛安装建设股份有限公司 | Flat steel pipe clamp manufacturing tool and manufacturing process |
| CN117772872A (en) * | 2024-02-28 | 2024-03-29 | 维格斯(上海)流体技术有限公司 | A double-head pipe bending machine for stainless steel pipe processing |
-
2014
- 2014-12-02 CN CN201420746474.6U patent/CN204262117U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104492885A (en) * | 2014-12-02 | 2015-04-08 | 江苏武进不锈股份有限公司 | Automatic tube bending machine |
| CN108705001A (en) * | 2018-06-30 | 2018-10-26 | 北京城乡隧盾国际建设工程有限公司 | A kind of processing electric power bored tunnel supporting reinforcing bar push-plate |
| CN110666009A (en) * | 2019-09-29 | 2020-01-10 | 张家港市昆仑管业有限公司 | Big R bending machine of U type heat exchange tube |
| CN110666009B (en) * | 2019-09-29 | 2024-03-05 | 张家港市昆仑管业有限公司 | Big R bending machine of U type heat exchange tube |
| CN112355100A (en) * | 2020-10-27 | 2021-02-12 | 青岛安装建设股份有限公司 | Flat steel pipe clamp manufacturing tool and manufacturing process |
| CN117772872A (en) * | 2024-02-28 | 2024-03-29 | 维格斯(上海)流体技术有限公司 | A double-head pipe bending machine for stainless steel pipe processing |
| CN117772872B (en) * | 2024-02-28 | 2024-05-07 | 维格斯(上海)流体技术有限公司 | A double-head pipe bending machine for stainless steel pipe processing |
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