Summary of the invention
The utility model proposes a kind of screw rod of screw vacuum pump, the technical problems to be solved in the utility model how to improve ultimate vacuum and the guarantee vacuum pump safety in operation of screw vacuum pump, can not produce again the problem that manufacturing expense significantly improves.
The technical problem that will solve of the present utility model realizes by following technical proposal:
The screw rod of this screw vacuum pump, comprises the cylindrical body of rod, and the outer side surface of the body of rod has a spiral chute, spiral fluted two-port lays respectively in the both ends of the surface of the body of rod; One end of the body of rod is suction unit, and the other end is exhaust portion, is compression transition part between suction unit and exhaust portion; In suction unit, spiral fluted pitch is constant, and in exhaust portion, spiral fluted pitch is constant, and in exhaust portion, spiral fluted pitch is less than spiral fluted pitch in suction unit; On compression transition part, spiral chute one end connects with spiral chute in suction unit, and the other end connects with spiral chute in suction unit, and on compression transition part, spiral chute passes through, and pitch is non-linear gradual to be reduced; In suction unit, the spiral fluted number of turns is 0.75 ~ 1.25 circle; When on compression transition part, the spiral fluted number of turns is 1 circle, in exhaust portion, the spiral fluted number of turns is greater than 3 circles; When on compression transition part, the spiral fluted number of turns is greater than 1 circle, in exhaust portion, the spiral fluted number of turns is 1.75 ~ 4 circles.
Adopting the vacuum pump of this screw rod by the spiral fluted number of turns in increase exhaust portion and/or by improving the spiral fluted number of turns on compression transition part, realizing reduction ultimate vacuum.The compression transition length of this screw rod increases and/or the entire length of screw rod increases, and namely screw rod runs the growth of heating length, can reduce the temperature of screw rod and the operating temperature of vacuum pump inside, and then reduces screw rod temperature distortion amount.It can thus be appreciated that, adopt the vacuum pump of this screw rod can reduce screw rod machining accuracy and manufacture cost, the stability of vacuum pump can be ensured again.
In the screw rod of above-mentioned screw vacuum pump, it is 4 ~ 8 circles that described spiral fluted is wound around the number of turns.
In the screw rod of above-mentioned screw vacuum pump, on described compression transition part, spiral chute looping curve non-linear change tendencies meets following formula:
Wherein: t
1for the spiral fluted number of turns in suction unit; t
2for the spiral fluted number of turns on compression transition part;
p
1for spiral fluted pitch on air input part; P is spiral fluted pitch in exhaust portion.
In the screw rod of above-mentioned screw vacuum pump, on described compression transition part, spiral chute pitch non-linear change tendencies meets following formula:
Wherein: t
1for the spiral fluted number of turns in suction unit; t
2for the spiral fluted number of turns on compression transition part;
p
1for spiral fluted pitch on air input part; P is spiral fluted pitch in exhaust portion.
On compression transition part, spiral chute looping curve non-linear change tendencies also can adopt following proposal to replace with spiral chute pitch non-linear change tendencies on compression transition part: on described compression transition part, spiral chute looping curve non-linear change tendencies meets following formula:
Wherein: t
1for the spiral fluted number of turns in suction unit; t
2for the spiral fluted number of turns on compression transition part;
p
1for spiral fluted pitch on air input part; P is spiral fluted pitch in exhaust portion.
In the screw rod of above-mentioned screw vacuum pump, on described compression transition part, spiral chute pitch non-linear change tendencies meets following formula:
Wherein: t
1for the spiral fluted number of turns in suction unit; t
2for the spiral fluted number of turns on compression transition part;
p
1for spiral fluted pitch on air input part; P is spiral fluted pitch in exhaust portion.
Compared with prior art, the screw rod of this screw vacuum pump makes vacuum pump ultimate vacuum higher, and performance is more stable, and manufacturing expense increases hardly, and then makes screw vacuum Type of pump more, and application is more extensive.
Adopt the screw vacuum pump of this varying pitch screw to be wound around the number of turns by suitably improving spiral fluted, and then optimize compressed capability, improve the exhaust efficiency of exhaust portion, slow down exhaust portion air and can not arrange and excessive compression phenomenon, and then effectively reduce specific energy consumption.
Embodiment
Be below specific embodiment of the utility model and by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiments.
Embodiment one
As shown in Figure 1, the screw rod of this screw vacuum pump comprises the cylindrical body of rod 1, the outer side surface of the body of rod 1 has a spiral chute 2, the two-port of spiral chute 2 lays respectively in the both ends of the surface of the body of rod 1, one end of the body of rod 1 is suction unit 3, the other end is exhaust portion 4, for compress transition part 5 between suction unit 3 and exhaust portion 4; In suction unit 3, the pitch of spiral chute 2 is constant, and in exhaust portion 4, the pitch of spiral chute 2 is constant, and in exhaust portion 4, the pitch of spiral chute 2 is less than the pitch of spiral chute 2 in suction unit 3; On compression transition part 5, spiral chute 2 one end connects with spiral chute 2 in suction unit 3, and the other end connects with spiral chute 2 in suction unit 3, and on compression transition part 5, spiral chute 2 passes through, and pitch is non-linear gradual to be reduced.
The winding number of turns of spiral chute 2 is 4 circles, and the reduced overall of screw vacuum pump meets following formula than c:
p
1for the pitch of spiral chute on air input part 2; P is the pitch of spiral chute 2 in exhaust portion 4; 1.5≤c≤10.
In suction unit 3, the number of turns of spiral chute 2 is 0.75 circle; On compression transition part 5, the number of turns of spiral chute 2 is 1.25 circles, and in exhaust portion 4, the number of turns of spiral chute 2 is 2 circles.
The vacuum pump of this varying pitch screw is adopted to realize reducing ultimate vacuum by the number of turns improving spiral chute 2 on compression transition part 5; Make screw rod run heating length to increase simultaneously, reduce extruder temperature and vacuum pump internal operating temperature, and then reduce screw rod amount of deformation, thus both reduced screw rod machining accuracy and manufacture cost, the stability of vacuum pump can be ensured again.
As shown in Figure 2, the w in Fig. 2 represents the length of screw rod, and t represents the winding number of turns of spiral chute 2.On compression transition part 5, spiral chute 2 looping curve non-linear change tendencies meets following formula:
In suction unit 3, in spiral chute 2 looping curve and exhaust portion 4, spiral chute 2 looping curve is linear change.
As shown in Figure 3, compress spiral chute 2 pitch non-linear change tendencies on transition part 5 and meet following formula:
W ' in Fig. 3 represents the pitch of spiral chute 2, and t represents the winding number of turns of spiral chute 2.
In suction unit 3, in the pitch of spiral chute 2 and exhaust portion 4, the pitch of spiral chute 2 is uniform pitch.
Embodiment two
The present embodiment with the structure of embodiment one and principle substantially identical, different place is: the winding number of turns of spiral chute 2 is 4 circles, and in suction unit 3, the number of turns of spiral chute 2 is 1 circle; On compression transition part 5, the number of turns of spiral chute 2 is 1.25 circles, and in exhaust portion 4, the number of turns of spiral chute 2 is 1.75 circles.
The vacuum pump of this varying pitch screw is adopted to realize reducing ultimate vacuum by the number of turns improving spiral chute 2 on compression transition part 5; Make screw rod run heating length to increase simultaneously, reduce extruder temperature and vacuum pump internal operating temperature, and then reduce screw rod amount of deformation, thus both reduced screw rod machining accuracy and manufacture cost, the stability of vacuum pump can be ensured again.
On compression transition part 5, spiral chute 2 looping curve non-linear change tendencies meets following formula:
On compression transition part 5, spiral chute 2 pitch non-linear change tendencies meets following formula:
Embodiment three
The present embodiment with the structure of embodiment one and principle substantially identical, different place is: the winding number of turns of spiral chute 2 is 5.5 circles, and in suction unit 3, the number of turns of spiral chute 2 is 1 circle; On compression transition part 5, the number of turns of spiral chute 2 is 1 circle, and in exhaust portion 4, the number of turns of spiral chute 2 is 3.5 circles.
The vacuum pump of this varying pitch screw is adopted to realize reducing ultimate vacuum by the number of turns increasing spiral chute 2 in exhaust portion 4; Make screw rod run heating length to increase simultaneously, reduce extruder temperature and vacuum pump internal operating temperature, and then reduce screw rod amount of deformation, thus both reduced screw rod machining accuracy and manufacture cost, the stability of vacuum pump can be ensured again.
On compression transition part 5, spiral chute 2 looping curve non-linear change tendencies meets following formula:
On compression transition part 5, spiral chute 2 pitch non-linear change tendencies meets following formula:
Embodiment four
The present embodiment with the structure of embodiment one and principle substantially identical, different place is: the winding number of turns of spiral chute 2 is 5.5 circles, and in suction unit 3, the number of turns of spiral chute 2 is 1 circle; On compression transition part 5, the number of turns of spiral chute 2 is 2 circles, and in exhaust portion 4, the number of turns of spiral chute 2 is 2.5 circles.
Adopt the vacuum pump of this varying pitch screw by improving the number of turns of spiral chute 2 on compression transition part 5 and realizing reducing ultimate vacuum by the number of turns increasing spiral chute 2 in exhaust portion 4; Make screw rod run heating length to increase simultaneously, reduce extruder temperature and vacuum pump internal operating temperature, and then reduce screw rod amount of deformation, thus both reduced screw rod machining accuracy and manufacture cost, the stability of vacuum pump can be ensured again.
On compression transition part 5, spiral chute 2 looping curve non-linear change tendencies meets following formula:
On compression transition part 5, spiral chute 2 pitch non-linear change tendencies meets following formula:
Embodiment five
The present embodiment with the structure of embodiment one and principle substantially identical, different place is: the winding number of turns of spiral chute 2 is 8 circles, and in suction unit 3, the number of turns of spiral chute 2 is 1.25 circles; On compression transition part 5, the number of turns of spiral chute 2 is 3 circles, and in exhaust portion 4, the number of turns of spiral chute 2 is 3.75 circles.
Adopt the vacuum pump of this varying pitch screw by improving the number of turns of spiral chute 2 on compression transition part 5 and realizing reducing ultimate vacuum by the number of turns increasing spiral chute 2 in exhaust portion 4; Make screw rod run heating length to increase simultaneously, reduce extruder temperature and vacuum pump internal operating temperature, and then reduce screw rod amount of deformation, thus both reduced screw rod machining accuracy and manufacture cost, the stability of vacuum pump can be ensured again.
On compression transition part 5, spiral chute 2 looping curve non-linear change tendencies meets following formula:
On compression transition part 5, spiral chute 2 pitch non-linear change tendencies meets following formula:
Embodiment six
The present embodiment with the structure of embodiment one and principle substantially identical, different place is: on compression transition part 5, spiral chute 2 looping curve non-linear change tendencies meets following formula:
On compression transition part 5, spiral chute 2 pitch non-linear change tendencies meets following formula: