Embodiment
Description, describes technical analysis shuttle disclosed in the utility model in detail and has the exemplary scheme of sample devices of this container.Although provide accompanying drawing to be that accompanying drawing need not be drawn by the size of specific embodiments in order to present mode of executions more of the present utility model, and some feature can be exaggerated, to remove or office cuts open to illustrate and explain disclosure of the present utility model better.The phrase " in the accompanying drawings " occurred in the description or similar term need not with reference to institute's drawings attached or examples.
Be used to some directional terminology describing accompanying drawing hereinafter, such as " interior ", " outward ", "left", "right", " upwards ", " downwards " and other directional terminology, have its normal implication by being understood to and those directions involved when often seeing accompanying drawing of making a comment or criticism.Except as otherwise indicating, directional terminology described in this specification is substantially according to conventional direction understood by one of ordinary skill in the art.
Term " about " in the utility model or " roughly " will be understood by those of ordinary skill in the art and change according to the context using this term within the specific limits.
The term " first rinses discharge " used in the utility model, " second rinses discharge " and similar terms thereof, any order, quantity or significance is not represented in the utility model, but for the parts of in technical analysis shuttle or sample devices and other parts are distinguished.
As shown in Fig. 2 to Figure 27, the utility model provides a kind of technical analysis shuttle.
In conjunction with see Fig. 2 and Fig. 3, in an embodiment, technical analysis shuttle comprises the vessel 432 with opening, the three valve groups 431 being arranged on this opening and the load cell 433 be arranged in three valve groups 431 and pressure relief element 434.
In conjunction with see Fig. 4 and Fig. 5, in an embodiment, this three valves group 431 comprises valve body 10 and three O type ball valve assemblies 200.
In conjunction with see Fig. 6 to Fig. 9, valve body 10 is the integrative-structure that a whole block material processes, and there are three runners 14,15,19, and three mounting holes 13 be communicated with three runners 14,15,19 one_to_one corresponding, for installing the measuring pressure passage 16 of load cell 433 and the pressure release passage 17 for installing pressure relief element 434.
In three runners 14,15,19, runner 14 is for sampling, and this runner 14 is divided into the first passage section 11 of central axis in same plane and second channel section 12 by the mounting hole 13 of connection.Entry end 141 for the runner 14 of sampling is positioned at its first passage section 11, and outlet end 142 is positioned at its second channel section 12.
Runner 15 rinses discharge for first, and this runner 15 is divided into the first passage section 11 of central axis in same plane and second channel section 12 by the mounting hole 13 of connection.Be positioned at its first passage section 11 for the first entry end 151 rinsing the runner 15 of discharge, and outlet end 152 is positioned at its second channel section 12.
Runner 19 rinses discharge for second, and this runner 19 is divided into the first passage section 11 of central axis in same plane and second channel section 12 by the mounting hole 13 of connection.Be positioned at its first passage section 11 for the second entry end 191 rinsing the runner 19 of discharge, and outlet end 192 is positioned at its second channel section 12.
For the runner 14 of sampling with rinses for second the runner 19 discharged and arranges at valve body 10 internal layout, and almost parallel be " II " type structure.For the runner 14 of sampling outlet end 142 and the entry end 191 rinsing the runner 19 discharged for second respectively with the open communication of vessel 432.For the runner 14 of sampling with rinse for second the runner 19 discharged and limit contrary direction of flow.
Almost parallel mean for second rinse discharge runner 19 and for not necessarily parastate just in time between the runner 14 of sampling, can be parallel, also can there is certain angle as required and suitably.
Rinses between the runner 19 that discharge at the runner 14 for sampling and for second for the first substantially vertical connection of runner 15 of rinsing discharge, and the upstream side of O type ball valve assembly 200 on the entry end 151 of the runner 15 discharged for the first flushing is positioned at for being sampled runner 14.The downstream side rinsing the O type ball valve assembly 200 on the runner 19 of discharge for second is positioned at for the first outlet end 152 rinsing the runner 15 of discharge.Make rinse the entry end 151 of the runner 15 of discharge for first and rinse the entry end 191 of the runner 19 of discharge all for receiving the fluid of flushing and making it rinse the outlet end 152 of the runner 15 of discharge from for first or discharge for the second outlet end 192 rinsing the runner 19 of discharge for second.
Substantially vertical mean the first flushing discharge runner 15 and rinse angle not necessarily 90 degree between the runner 19 that discharges for the runner 14/ of sampling for second, can be 90 degree, also can adjust corner dimension as required and suitably.
Three mounting holes 13 all have first end 132 and the second end 133.First end 132 extends to the surface of valve body 10 and has internal thread segment 131, and the second end 133 is through the runner be connected and extend to the inside of valve body 10, but the not through valve body 10 of the second end 133.
Three O type ball valve assemblies 200 are arranged in three mounting holes 13 correspondingly, and can carry out dismounting along the axial direction of the mounting hole 13 at place.Three O type ball valve assemblies 200 are respectively used to the break-make of control three runners.That is, O type ball valve assembly 200 on the runner 14 for sampling is arranged on for controlling this for the break-make between the first passage section 11 of runner 14 of sampling and second channel section 12.And be arranged on for the O type ball valve assembly 200 on the runner 15 of the first flushing discharge for controlling the break-make between this first passage section 11 for the runner 15 of the first flushing discharge and second channel section 12.Be arranged on for the O type ball valve assembly 200 on the runner 19 of the second flushing discharge for controlling the break-make between this first passage section 11 for the runner 19 of the second flushing discharge and second channel section 12.
The type of flow of fluid in this three valves group 431 is: close when the O type ball valve assembly 200 on the runner 14 for sampling with for the second O type ball valve assembly 200 rinsed on the runner 19 of discharge, and open for the first O type ball valve assembly 200 rinsed on the runner 15 of discharge, then fluid is successively through the entry end 141 of the runner 14 for sampling, the entry end 151 of the runner 15 of discharge is rinsed for first, rinse the outlet end 152 of the runner 15 of discharge for first and discharge from three valve groups 431 after rinsing the outlet end 192 of the runner 19 of discharge for second, be incorporated into vessel 432.
When the O type ball valve assembly 200 on the runner 14 for sampling is opened, and close for the first O type ball valve assembly 200 rinsed on the runner 15 of discharge, then fluid is successively through the entry end 141 of the runner 14 for sampling, discharge from three valve groups 431 for after the outlet end 142 of runner 14 of sampling.
When opening for the second O type ball valve assembly 200 rinsed on the runner 19 of discharge, and for first rinse discharge runner 15 on O type ball valve assembly 200 close, then fluid successively through for second rinse discharge runner 19 entry end 191, for second rinse discharge runner 19 outlet end 192 after from three valve groups 431 discharge.
This shows, in technical analysis sample devices shuttle of the present utility model, the opening of vessel 432 has installed three valve groups, three O type ball valves are integrated on a valve body, because O type ball valve allows two-way fluid flowing, so, also can exchange for the runner 14 of sampling with for the second effect of rinsing the runner 19 of discharge.
The opening of vessel 432 has installed three valve groups 431, is integrated on a valve body by three single valves, effectively reduces the leak source of shuttle.Three valves on valve body 10 are all improved to O type ball valve assembly 200, so the runner at each O type ball valve assembly 200 place correspondingly can be made into the configuration of central axis in same plane.There is not high low head in runner two ends, which direction turnover all can not produce the leakage of fluid along., correspondingly the axial direction that the assembling mode of O type ball valve assembly 200 is modified into along the mounting hole 13 at place is assembled meanwhile, the three valve groups 431 by three O type ball valve assemblies 200 are integrated can simply easily be realized.Meanwhile, two valve groups are arranged on the side of vessel, and the opposite side of vessel just can make flat or analogous shape, and stability is better.Be convenient to transport and place.
Therefore, the utility model expands the application area of existing three valve groups, can be applied in technical analysis technical field, be combined well with vessel.Adopt three valve groups of the present utility model, be separated for the runner of sampling and the runner for rinsing discharge, and do not affect each other, sampling container can normally work.
In conjunction with see Fig. 8 and Fig. 9, it is inner that measuring pressure passage 16 is positioned at valve body 10, and it has first end and the second end.The opening in communication of first end and vessel 432, the second end extends to the surface of valve body 10 and has pressure measuring piece interface 162, and this pressure measuring piece interface 162 has internal thread segment 161.Load cell 433 has the external thread section matched with the internal thread segment 161 of measuring pressure passage 16.Load cell 433 is removably mounted on the pressure measuring piece interface 162 of measuring pressure passage 16 by this external thread section and internal thread segment 161.
The pressure of valve body 10 inside shows by load cell 433 intuitively, convenient observation.
Preferably, load cell 433 is pressure gauge.
In conjunction with see Fig. 8 and Fig. 9, it is inner that pressure release passage 17 is positioned at valve body 10, and it has first end and the second end.The opening in communication of first end and vessel 432, the second end extends to the surface of valve body 10 and has pressure release part interface 18, and pressure release part interface 18 has internal thread segment 181.In conjunction with see Figure 18, pressure relief element 434 has the external thread section 437 matched with this internal thread segment 181.Pressure relief element 434 is removably mounted in the internal thread segment 181 of pressure release part interface 18 by this external thread section 437.
Pressure relief element 434 also has relief hole 438.Have metallic thin film in pressure relief element 434 inside, relief hole 438 and pressure release passage 17 are kept apart by metallic thin film.Metallic thin film can bear the force value of pre-sizing.If the force value in pressure release passage 17 is less than or equal to this predetermined value, then metallic thin film can not break.If the force value in pressure release passage 17 is greater than this predetermined value, then metallic thin film is broken through by pressure.Now relief hole 438 is communicated with pressure release passage 17, and the pressure in pressure release passage 17 releases from relief hole 438.Effectively ensure that the Security of shuttle 430.
In conjunction with see Figure 19, conveniently vessel 432 is installed, the periphery wall of the opening of vessel 432 is provided with external thread section 436.In conjunction with see Fig. 8 and Fig. 9, in valve body 10, be also provided with vessel interface 500, this vessel interface 500 inner circle wall is provided with internal thread segment 510.Internal thread segment 510 matches with external thread section 436, and vessel 432 is removably mounted in internal thread segment 510.
Certainly, vessel 432 also can be fixed on valve body 10 by other means, such as welding, Flange joint, bolt connection etc.
In conjunction with see Figure 10, be example for the O type ball valve assembly 200 on the runner 14 of sampling, illustrate structure and and the assembly relation between the runner at place and valve body 10 thereof of O type ball valve assembly 200.
O type ball valve assembly 200 comprises interior valve seat 300, outer seat 30, O type ball core 20, valve rod 40, rocker compensating gear 130 and valve rod sealing assembly 140, but O type ball valve assembly 200 does not comprise valve body 20.Wherein interior valve seat 300 and outer seat 30 are assembled along the axial direction of place mounting hole 13 and are connected in this mounting hole 13.Interior valve seat 300 and outer seat 30 are arranged in the relative both sides of the runner 14 for sampling, and interior valve seat 300 is resisted against on the end face of the second end 133 of the mounting hole 13 at place.
In conjunction with see Figure 11 and Figure 12, the inwall of interior valve seat 300 has the sphere 34b of opening upwards and is connected to the relative both sides of this sphere 34b and the cambered surface 31b of opening upwards, 32b.Correspondingly, the inwall of outer seat 30 has the sphere 34a that Open Side Down and is connected to the relative both sides of this sphere 34a and the cambered surface 31a that Open Side Down, 32a.
The accommodation cavity 34 being used for accommodate O-shaped ball core 20 is formed between the sphere 34b and the sphere 34a of outer seat 30 of interior valve seat 300.And between the cambered surface 31b of the interior valve seat 300 of consistency from top to bottom and the cambered surface 31a of outer seat 30, form the four-way section 31 of first passage section 11 coaxial communication of runner 14 for sampling with place.The Five-channel section 32 of second channel section 12 coaxial communication of runner 14 for sampling with place is formed between the cambered surface 32b of the interior valve seat of consistency from top to bottom and the cambered surface 32a of outer seat 30.As shown in FIG. 10 and 11, four-way section 31 and Five-channel section 32 lay respectively at the relative both sides holding cavity 34.
Certainly, the one of the building form holding cavity 34, four-way section 31 and Five-channel section 32 is just listed here.In fact, it may occur to persons skilled in the art that, the structure holding cavity 34, four-way section 31 and Five-channel section 32 is not limited thereto, and namely not only can only be made up of sphere and cambered surface.
In order to install valve rod 40, the axial direction that outer seat 30 also has along the mounting hole 13 at place extends and the perforation 33 be connected with accommodation cavity 34.One end of valve rod 40 is stretched in perforation 33 and is fixedly connected with O type ball core 20, and the other end stretches out the outside of perforation 33 to valve body 10.The gap of this whole circle between the inner circle wall that leak source between valve rod 40 and outer seat 30 only has the periphery wall of valve rod 40 and perforation 33, easily carries out encapsulation process, not easily reveals.
In conjunction with in the accommodation cavity 34 be arranged on rotationally between interior valve seat 300 and outer seat 30 around himself central axis see Figure 10 to Figure 14, O type ball core 20, and formed with interior valve seat 300 and outer seat 30 and abut.As shown in Figure 13 and Figure 14, O type ball core 20 has third channel section 21.O type ball core 20 rotates under the drive of valve rod 40, and slewing area is preferably roughly 90 °.
When O type ball core 20 turn to make its third channel section 21 and four-way section 31 and Five-channel section 32 coaxial, then the first passage section 11 for the runner 14 of sampling at place can be communicated with Five-channel section 32 by third channel section 21, four-way section 31 with second channel section 12.Now the whole runner 14 for sampling is unblocked, and fluid can through O type ball core 20 through this runner 14 for sampling.Now O type ball valve assembly 200 is positioned at open mode.
When O type ball core 20 turns to, its third channel section 21 is staggered with four-way section 31 and Five-channel section 32, then place to disconnect with second channel section 12 for the first passage section 11 of runner 14 of sampling is communicated with, now the whole runner 14 for sampling be truncated, fluid cannot pass this runner 14 for sampling.Now O type ball valve assembly 200 is positioned at closed condition.
As long as switch because O type ball core 20 rotation 90 ° just can be implemented between open mode and closed condition, the opening and closing of O type ball core 20 are comparatively simply laborsaving, and valve switch speed is very fast, contributes to increasing work efficiency.
Valve rod 40 drives O type ball core 20 to rotate O type ball valve assembly 200 is switched between open mode and closed condition.Preferably, valve rod 40 and O type ball core 20 are structure as a whole, such as, become by the appearance of same material integration system, can prevent nonsynchronous situation that valve rod 40 and O type ball core 20 produce because gap appears in binding site after long-time operation.In addition, the electrostatic guide that O type ball core 20 place can in use produce by the valve rod 40 of integrative-structure and O type ball core 20 is to valve rod 40, conduct to gland 100 again, conduct to valve body 10 via the valve gap 60 contacted with gland 100, finally conduct to the pipeline connecting valve body 10, prevent electrostatic from accumulating at O type ball core 20.
Or, valve rod 40 and O type ball core 20 also can by identical or different material manufacture in rear recycling related domain respectively other be fixedly connected with mode as weld or riveting integral, such as valve rod 40 and O type ball core 20 also can adopt key Placement.Or, valve rod 40 and O type ball core 20 also can be weld, the material fit Placement such as bonding, melting.Above-mentioned effect can be played equally.
Conveniently rotation valve rod 40, preferably, in the end extend out to outside valve body 10 of valve rod 40, handle 110 is installed, handle 110 is fixed on valve rod 40 by fixing pin 120, also can be fixed on handle 110 by welding, the material Placement such as bonding, or handle 110 and valve rod 40 also can be made directly to be processed by one-body molded mode.
Preferably, handle 110 has valve position direction.Operator can be easy to judge that O type ball core 20 is current and be in which state.
In conjunction with see Figure 10, due in O type ball core 20 rotation process, and can gap be produced between interior valve seat 300 and the surface of contact of outer seat 30, so arrange rocker compensating gear 130 to give interior valve seat 300, O type ball core 20 and outer seat 30 1 pretightening forces along the axial direction of place mounting hole 13, interior valve seat 300, O type ball core 20 and outer seat 30 are reliably abutted, compensate the gap produced between O type ball core 20 and interior valve seat 300, outer seat 30, prevent leakage.
Above-mentioned gap produces primarily of following reason: the first is that flexible interior valve seat 300 and outer seat 30 produce deformation respectively, causes the binding site of interior valve seat 300 and outer seat 30 to produce gap.The second is interior valve seat 300, pretightening force between outer seat 30 and O type ball core 20 three and between the perforation 33 of outer seat 30 and valve rod 40 diminishes, and causes the generation gap, junction of these parts.The third is the gap that the wearing and tearing between the parts that contact cause.
In conjunction with see Figure 15, in an embodiment, the first end 132 of mounting hole 13 has internal thread segment 131, and rocker compensating gear 130 comprises valve gap 60.One end of valve gap 60 has the external thread section 61 matched with the internal thread segment 131 of mounting hole 13.Valve gap 60 to be arranged in mounting hole 13 and to form dismountable screw-thread fit with mounting hole 13.When valve gap 60 is tightened in mounting hole 13, aforesaid pretightening force can be provided to compress interior valve seat 300, outer seat 30 and O type ball core 20 along the axial direction of mounting hole 13.And screw further along with valve gap 60, can also regulate the size of pretightening force, and then adjusting play.
Certainly, mounting hole 13 also can not have internal thread segment 131 here, but is that valve body 10 is connected with rocker compensating gear 130, such as Flange joint.
In conjunction with see Figure 10, Figure 16 and Figure 17, preferably, rocker compensating gear 130 also comprises adjusting washer (disk) 50.It is outer and be connected between valve gap 60 and outer seat 30 that adjusting washer (disk) 50 is set in valve rod 40 by himself circular hole 51.Compress adjusting washer (disk) 50 make it produce alternating compression by tightening valve gap 60.Between O type ball core 20 and interior valve seat 300, outer seat 30, produce gap, adjusting washer (disk) 50 pressure alleviates, and makes adjusting washer (disk) 50 recover non-stress, compresses O type ball core 20 and interior valve seat 300, outer seat 30.Along with screwing of valve gap 60, the alternating compression degree of adjusting washer (disk) 50 can also regulate.
Or, also can abut cushion between interior valve seat 300 with the end face of the second end 133 of mounting hole 13.By installation the initial stage, valve gap 60 compresses this cushion makes it produce distortion, can play the effect same with adjusting washer (disk) 50 equally.
Certainly, adjusting washer (disk) 50 here and cushion can exist simultaneously, also can select a use.
In another embodiment, interior valve seat 300 and outer seat 30 are made up of engineering plastics, have certain elasticity, can produce slight deformation.If produce gap between O type ball core 20 and interior valve seat 300, outer seat 30, the extruding force between three is caused to diminish, then pretightening force release (such as tightening valve gap 60) of rocker compensating gear 130, the axial direction along the mounting hole 13 at place extrudes outer seat 30, O type ball core 20 and interior valve seat 300 downwards.Interior valve seat 300 and outer seat 30 produce slight deformation, compensate gap, keep outer seat 30, initial impaction state between O type ball core 20 and interior valve seat 300, prevent from revealing.
Certainly, also can be only have interior valve seat 300 to be made up of engineering plastics here, or only have outer seat 30 to be made up of engineering plastics.
Preferably, modified Teflon (PTFE) selected by engineering plastics.
In another embodiment, between interior valve seat 300 and the face close to each other of outer seat 30, there is gap.Rocker compensating gear 130 also comprises elastic material.This elastic material is pressed between interior valve seat 300 and the gap of outer seat 30 in a sealing manner, and dodges out four-way section 31 and Five-channel section 32.Initial elasticity material compressive deformation, when producing gap between O type ball core 20 and interior valve seat 300, outer seat 30, elastic material recovers non-stress, makes interior valve seat 300 and outer seat 30 can along the axial direction relative movement of the mounting hole 13 at place, compensate for clearance.
Preferably, elastic material can be fixed on interior valve seat 300 or outer seat 30 with melting, the mode such as bonding, prevents it from being washed away by fluid.
In another embodiment, interior valve seat 300 is the integrative-structure that two kinds of materials are made, face wherein for contacting with outer seat 30 is elastomer, this elastomeric hardness, lower than the hardness of the remaining part of valve seat 300 in its place, therefore can produce slight deformation to compensate gap under pretightening force effect.
Or, outer seat 30 is that two kinds of materials are made, face wherein for contacting with interior valve seat 300 is elastomer, and this elastomeric hardness, lower than the hardness of the remaining part of the outer seat 30 at its place, can produce slight deformation equally to compensate gap under pretightening force effect.
Or the surface of contact of outer seat 30 and interior valve seat 300 is elastomer, this elastomeric hardness, lower than the hardness of the remaining part of the valve seat at its place, can produce slight deformation equally to compensate gap under pretightening force effect.
Here elastomer can form integrative-structure by the remaining part of the valve seat at the mode such as sulfuration, ultrasound and place.
Except this several embodiment aforesaid, rocker compensating gear 130 can also have other modes, and what provide pretightening force is also not limited to valve gap 60.As long as the power of the axial direction along place mounting hole 13 can be produced, with outer seat 30, produce gap between O type ball core 20 and interior valve seat 300 time compress this three and offset this gap, just can realize as rocker compensating gear 130 object that the utility model will reach.
In conjunction with see Figure 10, in an embodiment, valve rod sealing assembly 140 comprises bonnet 80, check washer 90, gland 100 and stem packing 70.
In conjunction with see Figure 15, the inwall of valve gap 60 has First terrace 62 and the second step face 63 of outer seat 30 dorsad, and First terrace 62 relative to second step face 63 away from outer seat 30.
It is outer and be resisted against on second step face 63 that stem packing 70 is set in valve rod 40.It is outer and be resisted against on this First terrace 62 that bonnet 80 is set in valve rod 40, the periphery wall of bonnet 80 has external thread section, the part contacted with bonnet 80 in the inner circle wall of valve gap 60 has the internal thread segment matched, and makes valve gap 60 form dismountable being threaded with bonnet 80.And bonnet 80 abuts with stem packing 70.
Gland 100 is set in outside valve rod 40, and a part stretches into valve gap 60 inside and formed with bonnet 80 and abuts.The periphery wall of portion's section that gland 100 stretches in valve gap 60 has external thread section, and the inner circle wall of valve gap 60 has the internal thread segment be mated, and makes gland 100 form dismountable being threaded with valve gap 60.
In order to hold out against bonnet 80, check washer 90 is connected to gland 100 and stretches between portion's section in valve gap 60 and bonnet 80.Like this, stem packing 70 is regulated by bonnet 80 and compresses, and bonnet 80 is locked by gland 100 and check washer 90 again, guarantees that O type ball valve assembly 200 stem packing 70 in switching process is in compression, sealing state all the time.
Certainly, the structure of valve rod sealing assembly 140 is not limited thereto.In fact, it may occur to persons skilled in the art that, valve rod sealing assembly 140 also can be that an integrative-structure is arranged in mounting hole 13.Or adopt other structures, as long as the leak source in mounting hole 13 can be blocked.
For rinsing the structure of the O type ball valve assembly 200 on the runner 15 of discharge and same as described above with the assembly relation of valve body 10, do not repeat them here.
In an embodiment, the assembly process of three valve groups 431 is as follows:
First with monoblock cast steel or forged steel for blank, adopt the method for machining process on blank corresponding runner 14,15,19, pressure release passage 17, measuring pressure passage 16, mounting hole 13 and thread section to be to produce valve body 10.Then successively by interior valve seat 300, be arranged in mounting hole 13 with the O type ball core 20 of valve rod 40 and outer seat 30.Then sheathed adjusting washer (disk) 50, valve gap 60, stem packing 70, bonnet 80, check washer 90 and gland 100 on valve rod 40 successively.Then by fixing pin 120, handle 110 is fixed on valve rod 40.Finally load cell 433 and pressure relief element 434 are arranged on valve body 10.
In conjunction with see Figure 20 to Figure 23, according to an embodiment, when there is not the excessive situation of pressure in sampling process, technical analysis shuttle also can not comprise pressure relief element 433.The structure of this technical analysis shuttle and the processing method of valve body 10 thereof are roughly the same with the aforesaid shuttle 430 with pressure relief element 433, and difference is almost only that valve body 10 inside in present embodiment is without the need to processing pressure release passage 17.
In conjunction with see Figure 24 to Figure 27, according to an embodiment, when there is not the excessive situation of pressure and do not need to observe force value in sampling process, technical analysis shuttle also can not comprise pressure relief element 433 and load cell 433.The structure of this technical analysis shuttle and the processing method of valve body 10 thereof are with aforesaid to have pressure relief element 433 roughly the same with the shuttle 430 of load cell 433, and difference is almost only that valve body 10 inside in present embodiment is without the need to processing pressure release passage 17 and measuring pressure passage 16.
As shown in Figure 28 to Figure 30, the utility model provides a kind of technical analysis sample devices.
In conjunction with see Figure 28, according to an embodiment, technical analysis sample devices is comprised and being connected successively and the sampling valve 410 be communicated with, control valve 420 and shuttle 430 by conduit.Wherein sampling valve 410 has fluid inlet and fluid output.Shuttle 430 is aforesaid technical analysis shuttle.
Control valve 420 selects two valve groups, and this two valves group comprises valve body 421 and is arranged on two O type ball valve assemblies 425 on valve body 421.Valve body 421 inside is provided with the runner 422 for sampling and the runner 423 for rinsing discharge.Two O type ball valve assemblies 425 are arranged on two runners 422,423 correspondingly.Two runners 422,423 are in the inner substantially vertical connection of valve body 421.Structure and the installation method of the structure of the O type ball valve assembly 425 on two runners 422,423 and installation method and O type ball valve assembly 200 in shuttle 430 are identical, do not repeat them here.
The fluid output of sampling valve 410 is connected by conduit with the entry end for the runner 422 of sampling of control valve 420 and is communicated with.The outlet end for the runner 422 of sampling of control valve 420 is connected by conduit with the entry end 141 for the runner 14 of sampling in the valve body 10 of shuttle 430 and is communicated with.
Sampling process is as follows:
Step 1: the sampler assembled in advance (with sampling valve 410) and control valve 420 are arranged on (entry end for the runner 422 of sampling of control valve 420 is communicated with the outlet end of sampling valve 410) on the pipeline of sample fluid.The entry end 141 of the outlet end of the runner 422 being used for sampling of control valve 420 and the runner 14 being used for sampling of shuttle 430 is communicated with by tubes connection.
Step 2: open sampling valve 410 and keep normally open.
Step 3: open control valve 420 for rinsing the O type ball valve assembly 425 on the runner 423 of discharge, rinse the conduit of sample devices.
Step 4: after catheters irrigation, closed control valve 420 for rinsing the O type ball valve assembly 425 on the runner 423 of discharge.
Step 5: open in control valve 420 in the O type ball valve assembly 425 on the runner 422 of sampling, shuttle 430 for the O type ball valve assembly 200 on the runner 14 of sampling, fill fluid in shuttle 430;
Step 6: in closed control valve 420 for the O type ball valve assembly 425 on the runner 422 of sampling, to close in shuttle 430 for the O type ball valve assembly 200 on the runner 14 of sampling, take off shuttle 430 and displacement fluids, to clean shuttle 430.
Step 7: the outlet end of the entry end of the runner 14 being used for sampling of shuttle 430 and the runner 422 being used for sampling of control valve 420 is communicated with by tubes connection;
Step 8: repeat step 5 to step 7, until shuttle 430 is rinsed well.
Step 9: repeat step 5, be filled with fluid to be analyzed in shuttle 430.
Step 10: observe load cell 433, reach predetermined pressure or indicating value stable after, for the O type ball valve assembly 425 on the runner 422 of sampling and for rinsing the O type ball valve assembly 425 on the runner 423 of discharge in closed control valve 420, close in shuttle 430 for the O type ball valve assembly 200 on the runner 14 of sampling.
Step 11: take off shuttle 430 and send lab analysis to check.
If fluid to be analyzed is for allowing continuous blow-down can not wasting material, then step 4 can be omitted, and keeps the fluid flowing in the conduit between sampling valve 410 and control valve 420.
If adopt this sample devices to analyze poisonous and hazardous fluid, then technical analysis sample devices also comprises discharge pipe 450.Discharge pipe 450 has fluid inlet and fluid output.Wherein the fluid inlet of discharge pipe 450 is connected with the outlet end for the runner 423 rinsing discharge of control valve 420 and is communicated with.The fluid output of discharge pipe 450 is connected to home, as high-order emptying point, flare system pipeline, enclosed recovery system etc.Discharge pipe 450 is applied to fluid to be sampled when being poisonous and harmful substance, and exhaust fluid on the spot can be avoided to cause environmental pollution.
If needed to carry out the process such as decompression cooling before fluid to be analyzed enters shuttle 430, then need the conduit between sampling valve 410 and control valve 420 is set up pre-treater 440, to ensure that the sample obtained meets instrument analysis requirement.Pre-treater 440 can comprise one or more links such as decompression, filtration, cooling, flow restriction.
In addition, the outlet end 142 for the runner 14 of sampling can also connecting duct 435.Conduit 435 extends to the bottom near vessel 432, fluid is guided to the diapire of vessel 432, rinses more thoroughly fully.
Or conduit 435 also can replace with outage pipe.
Certainly, control valve 420 here also can replace with existing other valve group or single valves, such as two single valves, or existing needle-valve two valve group or ball valve two valve group.As long as fluid can be made to realize the circulation in required direction in Figure 28.
In conjunction with see Figure 29, according to another embodiment, technical analysis sample devices is comprised and being connected successively and the sampling valve 410 be communicated with, control valve 420 and shuttle 430 by conduit.Wherein sampling valve 410 has fluid inlet and fluid output.Shuttle 430 is aforesaid technical analysis shuttle.
Control valve 420 selects three valve groups, and the structure of this three valves group is substantially identical with the structure of three valve groups 431 in shuttle 430.Specifically, comprise valve body 421 and be arranged on three O type ball valve assemblies 425 on valve body 421.Valve body 421 inside is provided with the runner 422 for sampling, the runner 423 rinsing discharge for first and the runner 424 discharged for the second flushing.Two runners 422,424 almost parallel and intervals are arranged, and the substantially vertical connection of runner 423 is between runner 422,423.And the entry end of runner 423 is positioned at the upstream side of the O type ball valve assembly 425 on runner 422, and the outlet end of runner 423 is positioned at the downstream side of the O type ball valve assembly 425 on runner 423.The flow direction of two runner 422,424 inner fluids is contrary.
Three O type ball valve assemblies 425 are arranged on three runners 422,423,424 correspondingly.The structure of three runners 422,423,424 is identical with the structure of the runner of three in shuttle 430 14,15,19.Structure and the installation method of the structure of the O type ball valve assembly 425 on three runners 422,423,424 and installation method and three O type ball valve assemblies 200 in shuttle 430 are identical, do not repeat them here.
The fluid output of sampling valve 410 is connected by conduit with the entry end for the runner 422 of sampling of control valve 420 and is communicated with.The outlet end for the runner 422 of sampling of control valve 420 is connected by conduit with the entry end 141 for the runner 14 of sampling in the valve body 10 of shuttle 430 and is communicated with.Rinsing in the entry end of runner 424 of discharge and the valve body 10 of shuttle 430 for second of control valve 420 is communicated with by tubes connection for the second outlet end 192 rinsing the runner 19 discharged.
Sampling process can comprise the following steps:
Step 1: the sampler assembled in advance (with sampling valve 410) and control valve 420 are arranged on the pipeline of sample fluid.The entry end 141 of the outlet end of the runner 422 being used for sampling of control valve 420 and the runner 14 being used for sampling of shuttle 430 is communicated with by tubes connection.The outlet end 192 that is used for the runner 19 that the second flushing is discharged in the entry end of runner 424 being used for the second flushing discharge of control valve 420 and the valve body 10 of shuttle 430 is communicated with by tubes connection.
Step 2: open sampling valve 410 and keep normally open.
Step 3: the O type ball valve assembly 425 rinsed for first on the runner 423 of discharge opening control valve 420, rinses the conduit of sample devices.
Step 4: after catheters irrigation, the O type ball valve assembly 425 rinsed for first on the runner 423 of discharge of closed control valve 420.
Step 5: open control valve 420 for the runner 422 of sampling and the O type ball valve assembly 425 rinsed for second on the runner 424 of discharge, open for the runner 14 of sampling and the O type ball valve assembly 200 rinsed for second on the runner 19 of discharge in shuttle 430, flushing shuttle 430.
Step 6: after shuttle 430 rinses, rinse in the runner 424 and shuttle 430 discharged for second the O type ball valve assembly 200 rinsed for second on the runner 19 of discharge in closed control valve 420, in shuttle 430, be filled with fluid to be analyzed.
Step 7: observe load cell 433, reach predetermined pressure or indicating value stable after, in closed control valve 420 in the runner 422 of sampling and shuttle 430 for the O type ball valve assembly 200 on the runner 14 of sampling.
Step 8: take off shuttle 430 and send lab analysis to check.
If fluid to be analyzed is for allowing continuous blow-down can not wasting material, then can often open for the first O type ball valve assembly 425 rinsed on the runner 423 of discharge in control valve 420, step 4 can be omitted to keep the fluid in the conduit between sampling valve 410 and control valve 420 to flow.
In addition, the outlet end 142 for the runner 14 of sampling can also connecting duct 435.Conduit 435 extends to the bottom near vessel 432, fluid is guided to the diapire of vessel 432, rinses more thoroughly fully.
Sampling process also can comprise the following steps:
Step 1: the entry end of the fluid output of sampling valve 410 and the runner 422 being used for sampling of control valve 420 is communicated with by tubes connection.The entry end 141 of the outlet end of the runner 422 being used for sampling of control valve 420 and the runner 14 being used for sampling of shuttle 430 is communicated with by tubes connection.The outlet end 192 that is used for the runner 19 that the second flushing is discharged in the entry end of runner 424 being used for the second flushing discharge of control valve 420 and the valve body 10 of shuttle 430 is communicated with by tubes connection.
Step 2: open sampling valve 410 and keep normally open.
Step 3: open in control valve 20 for sample runner 422, rinse the O type ball valve assembly 425 on the runner 424 of discharge, the O type ball valve assembly 200 rinsed for first in shuttle 430 on the runner 15 of discharge for second, rinse the conduit between sampling valve 410 and control valve 420.
Step 4: after catheters irrigation, closes in shuttle 430 the O type ball valve assembly 200 rinsed for first on the runner 15 of discharge.
Step 5: to open in shuttle 430 for the O type ball valve assembly 200 on the runner 14 of sampling, the O type ball valve assembly 200 rinsed for second on the runner 19 of discharge, rinse shuttle 430.
Step 6: after shuttle 430 rinses, rinse the O type ball valve assembly 425 on the runner 424 of discharge for second in closed control valve 420, close in shuttle 430 the O type ball valve assembly 200 rinsed for second on the runner 19 of discharge, in shuttle 430, be filled with fluid to be analyzed.
Step 7: for the O type ball valve assembly 425 on the runner 422 of sampling in closed control valve 420, closes in shuttle 430 for the O type ball valve assembly 200 on the runner 14 of sampling.
Step 8: take off shuttle 430 and send lab analysis to check.
If fluid to be analyzed is for allowing continuous blow-down can not wasting material, then can often open for the first O type ball valve assembly 425 rinsed on the runner 423 of discharge in control valve 420, step 4 can be omitted to keep the fluid in the conduit between sampling valve 410 and control valve 420 to flow.
Sampling process also can comprise the following steps:
Step 1: the entry end of the fluid output of sampling valve 410 and the runner 422 being used for sampling of control valve 420 is communicated with by tubes connection.The entry end 141 of the outlet end of the runner 422 being used for sampling of control valve 420 and the runner 14 being used for sampling of shuttle 430 is communicated with by tubes connection.The outlet end 192 that is used for the runner 19 that the second flushing is discharged in the entry end of runner 424 being used for the second flushing discharge of control valve 420 and the valve body 10 of shuttle 430 is communicated with by tubes connection.
Step 2: open sampling valve 410 and keep normally open.
Step 3: open in control valve 20 for the O type ball valve assembly 425 on the runner 422 of sampling, the O type ball valve assembly 425 rinsed for second on the runner 424 of discharge, to open in shuttle 430 for the O type ball valve assembly 200 on the runner 14 of sampling, the O type ball valve assembly rinsed for second on the runner 19 of discharge, rinse conduit and the shuttle 430 of sample devices.
Step 4: rinse the O type ball valve assembly 425 on the runner 424 of discharge in closed control valve 420 for second, closes in shuttle 430 the O type ball valve assembly 200 rinsed for second on the runner 19 of discharge, in shuttle 430, is filled with fluid to be analyzed.
Step 5: for the O type ball valve assembly 425 on the runner 422 of sampling in closed control valve 420, closes in shuttle 430 for the O type ball valve assembly 200 on the runner 14 of sampling.
Step 6: take off shuttle 430 and send lab analysis to check.
Certainly, control valve 420 here also can replace with existing other valve group or single valves, such as three single valves, or existing needle-valve three valve group or ball valve three valve group.As long as fluid can be made to realize the circulation in required direction in Figure 29.
Be to be understood that, although this specification describes according to each embodiment, but not each embodiment only comprises an independently technological scheme, this narrating mode of specification is only for clarity sake, those skilled in the art should by specification integrally, technological scheme in each embodiment also through appropriately combined, can form other mode of execution that it will be appreciated by those skilled in the art that.
The foregoing is only the schematic embodiment of the utility model, and be not used to limit scope of the present utility model.Any those skilled in the art, the equivalent variations done under the prerequisite not departing from design of the present utility model and principle, amendment and combination, all should belong to the scope of the utility model protection.