CN204237175U - A kind ofly be used in auto-stop when conveyor line of waste hopper is completely expected and warning device - Google Patents

A kind ofly be used in auto-stop when conveyor line of waste hopper is completely expected and warning device Download PDF

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Publication number
CN204237175U
CN204237175U CN201420628262.8U CN201420628262U CN204237175U CN 204237175 U CN204237175 U CN 204237175U CN 201420628262 U CN201420628262 U CN 201420628262U CN 204237175 U CN204237175 U CN 204237175U
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Prior art keywords
controller
stop
auto
warning device
hopper
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CN201420628262.8U
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缪兰
侯海靖
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Chengdu Geely Automobile Manufacturing Co ltd
Zhejiang Geely Holding Group Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Chengdu Gaoyuan Automobile Industry Co Ltd
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Abstract

The utility model discloses and be a kind ofly used in auto-stop when conveyor line of waste hopper is completely expected and warning device comprises controller; controller connects opto-electronic pickup; controller is also connected with combined aural and visual alarm by sound and light alarm relay, and controller also runs relay by motor and connects motor.Auto-stop and warning device can detect the whether full situation of expecting of conveyor line of waste hopper automatically, completely expect just can send report to the police and make motor stopping once discovery hopper.This utility structure is simple, cheap, be easy to realize.

Description

一种运用在废料输送线料斗满料时的自动停机与报警装置An automatic stop and alarm device used when the hopper of the waste conveying line is full

技术领域 technical field

本实用新型涉及废料处理技术领域,尤其是指一种运用在废料输送线料斗满料时的自动停机与报警装置。 The utility model relates to the technical field of waste material treatment, in particular to an automatic stop and alarm device used when the hopper of the waste material conveying line is full.

背景技术 Background technique

据初步统计,在废料输送线运行时,平均每年有7-8次由于各种原因导致的料斗满料,废料倒滑进输送链里造成的停机,每次大约要动用全部维修人员,3-4个生产线人员进行故障处理,每次需要120约分种,平均每次停机约60分钟,每次进行废料清理及维修要耗费大量的人力,物力。中国专利公开号CN201449651U,公开日2010年5月5日,名称为“堵模报警装置”的实用新型专利中公开了一种堵模报警装置,包括底座、感应片和接近开关,底座上设有接近开关,感应片的中部与底座铰接,感应片一端与接近开关作用,另一端与模具挤出物料作用,接近开关连接报警灯。本实用新型可适用于所有挤出塑料生产线,在塑钢型材挤出生产时,出现堵模时及时报警,及时处理,少出废料,避免出现长时间堵模产生的废料和设备事故。不足之处在与,接近开关在敏感度上仍有不足,有时候会发生漏报的现象,报警效率较低。 According to preliminary statistics, when the waste conveying line is running, there are 7-8 times a year on average that the hopper is full due to various reasons, and the waste material slips into the conveying chain and the shutdown is caused. All maintenance personnel will be employed each time, 3- It takes about 120 minutes for 4 production line personnel to troubleshoot each time, and the average shutdown is about 60 minutes each time. It takes a lot of manpower and material resources to clean up waste and repair each time. Chinese Patent Publication No. CN201449651U, published on May 5, 2010, a utility model patent named "Mold Blocking Alarm Device" discloses a mold blocking alarm device, including a base, an induction sheet and a proximity switch. Proximity switch, the middle part of the induction sheet is hinged with the base, one end of the induction sheet acts on the proximity switch, the other end acts on the material extruded from the mold, and the proximity switch is connected to the alarm light. The utility model is applicable to all extruded plastic production lines. During the extrusion production of plastic-steel profiles, when mold blocking occurs, it will alarm in time, deal with it in time, produce less waste, and avoid waste and equipment accidents caused by long-term mold blocking. The disadvantage is that the sensitivity of the proximity switch is still insufficient, and sometimes the phenomenon of false alarms occurs, and the alarm efficiency is low.

实用新型内容 Utility model content

本实用新型的目的是克服现有技术中废料输送线料斗满料时会导致装置停机的缺陷,提供一种运用在废料输送线料斗满料时的自动停机与报警装置,通过该装置相关人员能及时了解料斗满料的情况,同时会自动停机便于相关人员及时采取相应措施。 The purpose of this utility model is to overcome the defect that the device will stop when the hopper of the waste conveying line is full in the prior art, and to provide an automatic shutdown and alarm device used when the hopper of the waste conveying line is full, through which relevant personnel can Keep abreast of the fullness of the hopper, and at the same time, it will automatically stop to facilitate relevant personnel to take corresponding measures in time.

本实用新型的目的是通过下述技术方案予以实现: The purpose of this utility model is to be realized through the following technical solutions:

一种运用在废料输送线料斗满料时的自动停机与报警装置,包括控制器,控制器连接光电传感器,控制器还通过声光报警继电器与声光报警器相连接,控制器还通过电机运行继电器连接电机。光电传感器检测料斗里废料的情况,一旦发现废料满料,光电传感器将信号发送至控制器,控制器控制声光报警继电器,使声光报警继电器报警;同时,控制器控制电机运行继电器,使电机停机。此装置有效防止了废料满料使废料倒滑进入输送链卡死废料线。 An automatic shutdown and alarm device used when the hopper of the waste conveying line is full, including a controller, the controller is connected with a photoelectric sensor, the controller is also connected with the sound and light alarm relay through the sound and light alarm relay, and the controller is also operated by a motor The relay is connected to the motor. The photoelectric sensor detects the waste in the hopper. Once the waste is found to be full, the photoelectric sensor sends a signal to the controller, and the controller controls the sound and light alarm relay to make the sound and light alarm relay alarm; shutdown. This device effectively prevents the waste material from slipping back into the conveying chain and blocking the waste line when the waste material is full.

作为一种优选方案,声光报警器设置在生产线立柱上。声光报警器设置在生产线立柱上有利于相关人员及时发现并采取相应措施。 As a preferred solution, the acousto-optic alarm is arranged on the column of the production line. The sound and light alarm is installed on the column of the production line, which is beneficial for relevant personnel to find out in time and take corresponding measures.

作为一种优选方案,光电传感器的数量为两个,光电传感器分别设置在料斗两侧。料斗两侧都设置光电传感器的好处是可以更为准确的检测料斗满料的状况,防止误报。 As a preferred solution, the number of photoelectric sensors is two, and the photoelectric sensors are respectively arranged on both sides of the hopper. The advantage of installing photoelectric sensors on both sides of the hopper is that it can detect the fullness of the hopper more accurately and prevent false alarms.

作为一种优选方案,控制器是PLC控制器。 As a preferred solution, the controller is a PLC controller.

本实用新型的有益效果是,自动停机与报警装置能自动检测废料输送线料斗是否满料的状况,一旦发现料斗满料就能发出报警并使电机停机。本实用结构简单、价格低廉、易于实现。 The beneficial effect of the utility model is that the automatic shutdown and alarm device can automatically detect whether the hopper of the waste conveying line is full, and once the hopper is full, it can send an alarm and stop the motor. The utility model has the advantages of simple structure, low price and easy realization.

附图说明 Description of drawings

图1是本实用新型的一种电路原理连接图。 Fig. 1 is a kind of circuit principle connection diagram of the utility model.

其中:1、控制器,2、光电传感器,3、声光报警继电器,4、声光报警器,5、电机运行继电器,6、电机。 Among them: 1. Controller, 2. Photoelectric sensor, 3. Sound and light alarm relay, 4. Sound and light alarm, 5. Motor running relay, 6. Motor.

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型进一步描述。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

实施例:一种运用在废料输送线料斗满料时的自动停机与报警装置,其电路原理连接图如图1所示,包括控制器1,控制器是PLC控制器。控制器连接光电传感器2,控制器还通过声光报警继电器3与声光报警器4相连接,控制器还通过电机运行继电器5连接电机6。声光报警器设置在生产线立柱上。光电传感器的数量为两个,光电传感器分别设置在料斗两侧。 Embodiment: An automatic shutdown and alarm device used when the hopper of the waste conveying line is full, its circuit principle connection diagram is shown in Figure 1, including a controller 1, which is a PLC controller. The controller is connected with the photoelectric sensor 2 , the controller is also connected with the sound and light alarm 4 through the sound and light alarm relay 3 , and the controller is also connected with the motor 6 through the motor running relay 5 . The sound and light alarm is set on the column of the production line. The number of photoelectric sensors is two, and the photoelectric sensors are respectively arranged on both sides of the hopper.

光电传感器检测料斗里废料的情况,一旦发现废料满料,光电传感器将信号发送至控制器,控制器控制声光报警继电器,使声光报警继电器报警;同时,控制器控制电机运行继电器,使电机停机。 The photoelectric sensor detects the waste in the hopper. Once the waste is found to be full, the photoelectric sensor sends a signal to the controller, and the controller controls the sound and light alarm relay to make the sound and light alarm relay alarm; shutdown.

Claims (4)

1. one kind is used in auto-stop when conveyor line of waste hopper is completely expected and warning device; it is characterized in that, comprise controller, controller connects opto-electronic pickup; controller is also connected with combined aural and visual alarm by sound and light alarm relay, and controller also runs relay by motor and connects motor.
2. be according to claim 1ly a kind ofly used in auto-stop when conveyor line of waste hopper is completely expected and warning device, it is characterized in that, described combined aural and visual alarm is arranged on manufacturing line column.
3. be according to claim 1 and 2ly a kind ofly used in auto-stop when conveyor line of waste hopper is completely expected and warning device, it is characterized in that, the quantity of described opto-electronic pickup is two, and opto-electronic pickup is separately positioned on hopper both sides.
4. be according to claim 3ly a kind ofly used in auto-stop when conveyor line of waste hopper is completely expected and warning device, it is characterized in that, described controller is PLC.
CN201420628262.8U 2014-10-28 2014-10-28 A kind ofly be used in auto-stop when conveyor line of waste hopper is completely expected and warning device Expired - Lifetime CN204237175U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106383506A (en) * 2016-10-31 2017-02-08 广州华凌制冷设备有限公司 Production line control system and production line stoppage control method
CN108177069A (en) * 2018-02-05 2018-06-19 江苏帆显精密机械科技有限公司 A kind of charging and discharging mechanism of multistation sheet glass grinding
CN111791300A (en) * 2019-04-04 2020-10-20 柯尼卡美能达株式会社 Post-processing apparatus and image forming system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106383506A (en) * 2016-10-31 2017-02-08 广州华凌制冷设备有限公司 Production line control system and production line stoppage control method
CN108177069A (en) * 2018-02-05 2018-06-19 江苏帆显精密机械科技有限公司 A kind of charging and discharging mechanism of multistation sheet glass grinding
CN111791300A (en) * 2019-04-04 2020-10-20 柯尼卡美能达株式会社 Post-processing apparatus and image forming system

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200624

Address after: 310051 Jiangling Road, Hangzhou, Zhejiang, No. 1760, No.

Co-patentee after: Chengdu Geely Automobile Manufacturing Co.,Ltd.

Patentee after: ZHEJIANG GEELY HOLDING GROUP Co.,Ltd.

Address before: 310051 Jiangling Road, Hangzhou, Zhejiang, No. 1760, No.

Co-patentee before: CHENGDU GAOYUAN AUTOMOBILE INDUSTRY Co.,Ltd.

Patentee before: ZHEJIANG GEELY HOLDING GROUP Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20150401