CN204235215U - A kind of fixture of fixing E-type bolt - Google Patents
A kind of fixture of fixing E-type bolt Download PDFInfo
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- CN204235215U CN204235215U CN201420720584.5U CN201420720584U CN204235215U CN 204235215 U CN204235215 U CN 204235215U CN 201420720584 U CN201420720584 U CN 201420720584U CN 204235215 U CN204235215 U CN 204235215U
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- 230000006835 compression Effects 0.000 claims abstract description 18
- 238000007906 compression Methods 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
本实用新型公开了一种固定E型螺栓的夹具,属于夹具,其结构包括上夹板、下夹板、导向回位装置和压紧装置,上夹板与下夹板之间设置有导向回位装置和压紧装置,压紧装置包括压紧螺柱和压紧螺母,压紧螺柱下端与下夹板相固定,上端穿过上夹板,并通过压紧螺母紧固,上夹板和下夹板的对称内侧分别设置有与E型螺栓接触的装夹接触面,下夹板通过连接装置与工作台相连。本实用新型具有E型螺栓取、放方便,定位准确,装夹牢固可靠,既大大提高了劳动生产效率,又保证了产品质量,产品合格率达98%以上;夹具结构简单、紧凑、实用,装夹效果好,制造成本低,使用寿命长;通过更换上夹板、下夹板可适应不同型号的E型螺栓加工等特点。
The utility model discloses a fixture for fixing E-shaped bolts, which belongs to a fixture, and its structure includes an upper splint, a lower splint, a guiding return device and a pressing device. The compression device includes a compression stud and a compression nut. The lower end of the compression stud is fixed to the lower splint, the upper end passes through the upper splint, and is tightened by the compression nut. The symmetrical inner sides of the upper splint and the lower splint are respectively There is a clamping contact surface in contact with the E-bolt, and the lower clamping plate is connected with the workbench through the connecting device. The utility model has the advantages of convenient taking and placing of the E-shaped bolts, accurate positioning, and firm and reliable clamping, which not only greatly improves the labor production efficiency, but also ensures the product quality, and the product qualification rate is over 98%. The clamping effect is good, the manufacturing cost is low, and the service life is long; by replacing the upper splint and the lower splint, it can adapt to the processing of different types of E-bolts.
Description
技术领域technical field
本实用新型涉及一种夹具,尤其是一种固定E型螺栓的夹具。The utility model relates to a clamp, in particular to a clamp for fixing E-shaped bolts.
背景技术Background technique
E型螺栓共有3个头螺栓,在一条直线上呈E型相同中心距排列,加工三个头螺栓原在普通车床加工,使用四爪卡盘,加工时,逐个调整每个调整中心距,现车削成光杆,然后再车丝。The E-type bolts have 3 head bolts, which are arranged in the same E-shaped center distance on a straight line. The three head bolts were originally processed on an ordinary lathe, using a four-jaw chuck. During processing, each adjustment center distance is adjusted one by one, and now it is turned into Polish the rod, and then thread it.
这种加工方法存在的问题是:The problems with this processing method are:
1、由于需要逐个调整,时间长,生产效率很低。1. Due to the need to adjust one by one, it takes a long time and the production efficiency is very low.
2、三个头螺栓中心距加工时误差较大。2. The center distance of the three head bolts has a large error during processing.
3、由于螺栓外形局部有凸出部分,装夹较困难。3. Due to the protruding part of the bolt shape, it is difficult to clamp.
目前,还未有好的解决方案。Currently, there is no good solution.
实用新型内容Utility model content
本实用新型的技术任务是针对上述现有技术中的不足提供一种固定E型螺栓的夹具,该一种固定E型螺栓的夹具具有E型螺栓取、放方便,定位准确,装夹牢固可靠,既大大提高了劳动生产效率,又保证了产品质量,产品合格率达98%以上;夹具结构简单、紧凑、实用,装夹效果好,制造成本低,使用寿命长;通过更换上夹板、下夹板可适应不同型号的E型螺栓加工的特点。The technical task of the utility model is to provide a fixture for fixing E-bolts in view of the deficiencies in the prior art above. , which not only greatly improves the labor production efficiency, but also ensures the product quality, and the qualified rate of the product is over 98%; the fixture structure is simple, compact and practical, the clamping effect is good, the manufacturing cost is low, and the service life is long; The splint can adapt to the processing characteristics of different types of E-bolts.
本实用新型解决其技术问题所采用的技术方案是:它包括上夹板、下夹板、导向回位装置和压紧装置,所述的上夹板设置在下夹板的上部,所述的上夹板与下夹板之间设置有导向回位装置和压紧装置,所述的导向回位装置包括两个,对称设置在上夹板与下夹板的左右两端,所述的压紧装置设置在上夹板与下夹板的中部,所述的压紧装置包括压紧螺柱和压紧螺母,所述的压紧螺柱下端与下夹板相固定,上端穿过上夹板,并通过压紧螺母紧固,所述的上夹板和下夹板的对称内侧分别设置有与E型螺栓接触的装夹接触面,所述的装夹接触面与E型螺栓的外表面相配合,所述的下夹板通过连接装置与工作台相连。The technical solution adopted by the utility model to solve its technical problems is: it includes an upper splint, a lower splint, a guide return device and a pressing device, the upper splint is arranged on the upper part of the lower splint, and the upper splint and the lower splint A guide return device and a pressing device are arranged between them. The guide return device includes two symmetrically arranged on the left and right ends of the upper splint and the lower splint. The described pressing device is arranged on the upper splint and the lower splint In the middle part, the compression device includes a compression stud and a compression nut. The lower end of the compression stud is fixed to the lower splint, and the upper end passes through the upper splint and is fastened by the compression nut. The symmetrical inner sides of the upper splint and the lower splint are respectively provided with clamping contact surfaces that are in contact with the E-bolts. The clamping contact surfaces match the outer surfaces of the E-bolts, and the lower splint is connected to the workbench through a connecting device. .
所述的连接装置包括四个下夹板紧固螺栓,所述的四个下夹板紧固螺栓分两组,对称设置在下夹板的左右两端。The connecting device includes four fastening bolts of the lower splint, and the four fastening bolts of the lower splint are divided into two groups and arranged symmetrically at the left and right ends of the lower splint.
所述的导向回位装置包括导柱和弹簧,所述的导柱的下端与下夹板固定连接,上端穿过上夹板,上夹板上设置有通孔,导柱分别穿过通孔,并与通孔间隙配合,所述的上夹板与下夹板之间的导柱上设置有弹簧。The guide return device includes a guide post and a spring, the lower end of the guide post is fixedly connected to the lower splint, the upper end passes through the upper splint, and a through hole is arranged on the upper splint, and the guide post passes through the through hole respectively, and is connected with the The through holes are clearance fit, and a spring is arranged on the guide post between the upper splint and the lower splint.
本实用新型的一种固定E型螺栓的夹具和现有技术相比,具有以下突出的有益效果:E型螺栓取、放方便,定位准确,装夹牢固可靠,既大大提高了劳动生产效率,又保证了产品质量,产品合格率达98%以上;夹具结构简单、紧凑、实用,装夹效果好,制造成本低,使用寿命长;通过更换上夹板、下夹板可适应不同型号的E型螺栓加工等特点。Compared with the prior art, a fixture for fixing E-bolts of the utility model has the following outstanding beneficial effects: E-bolts are convenient to take and place, accurate in positioning, firm and reliable in clamping, and greatly improve labor production efficiency. The product quality is also guaranteed, and the qualified rate of the product is over 98%; the fixture structure is simple, compact and practical, the clamping effect is good, the manufacturing cost is low, and the service life is long; by changing the upper splint and the lower splint, it can be adapted to different types of E-bolts Processing and other characteristics.
附图说明Description of drawings
附图1是一种固定E型螺栓的夹具的主视结构示意图;Accompanying drawing 1 is a kind of front view structure schematic diagram of the fixture of fixing E-bolt;
附图2是一种固定E型螺栓的夹具的俯视结构示意图;Accompanying drawing 2 is a kind of top view structure schematic diagram of the fixture of fixing E-bolt;
附图3是图1所示的D-D剖视图;Accompanying drawing 3 is D-D sectional view shown in Fig. 1;
附图4是图2所示的E-E剖视图;Accompanying drawing 4 is the E-E sectional view shown in Fig. 2;
附图5是图2所示的F-F剖视图;Accompanying drawing 5 is the F-F sectional view shown in Fig. 2;
附图标记说明:1、上夹板,2、下夹板,3、导向回位装置,31、导柱,32、弹簧,4、压紧装置,41、压紧螺柱,42、压紧螺母,5、装夹接触面,6、连接装置,61、下夹板紧固螺栓,7、工作台。Explanation of reference signs: 1, upper splint, 2, lower splint, 3, guide return device, 31, guide post, 32, spring, 4, hold down device, 41, hold down stud, 42, hold down nut, 5. Clamping contact surface, 6. Connecting device, 61. Fastening bolts of the lower plywood, 7. Workbench.
具体实施方式Detailed ways
参照说明书附图1至附图5对本实用新型的一种固定E型螺栓的夹具作以下详细地说明。A fixture for fixing E-bolts of the present invention will be described in detail below with reference to accompanying drawings 1 to 5 of the specification.
本实用新型的一种固定E型螺栓的夹具,其结构包括上夹板1、下夹板2、导向回位装置3和压紧装置4,所述的上夹板1设置在下夹板2的上部,所述的上夹板1与下夹板2之间设置有导向回位装置3和压紧装置4,所述的导向回位装置3包括两个,对称设置在上夹板1与下夹板2的左右两端,所述的压紧装置4设置在上夹板1与下夹板2的中部,所述的压紧装置4包括压紧螺柱41和压紧螺母42,所述的压紧螺柱41下端与下夹板2相固定,上端穿过上夹板1,并通过压紧螺母42紧固,所述的上夹板1和下夹板2的对称内侧分别设置有与E型螺栓接触的装夹接触面5,所述的装夹接触面5与E型螺栓的外表面相配合,保证装夹时E型螺栓水平度及加工时夹紧牢固,保证了加工质量,所述的下夹板2通过连接装置6与工作台相连。A fixture for fixing E-shaped bolts of the utility model, its structure includes an upper splint 1, a lower splint 2, a guiding return device 3 and a pressing device 4, the upper splint 1 is arranged on the upper part of the lower splint 2, and the Between the upper splint 1 and the lower splint 2, a guide return device 3 and a pressing device 4 are provided, and the guide return device 3 includes two, which are symmetrically arranged at the left and right ends of the upper splint 1 and the lower splint 2, The pressing device 4 is arranged in the middle of the upper splint 1 and the lower splint 2. The pressing device 4 includes a pressing stud 41 and a pressing nut 42. The lower end of the pressing stud 41 is connected to the lower splint. 2 phases are fixed, the upper end passes through the upper splint 1, and is fastened by a compression nut 42, and the symmetrical inner sides of the upper splint 1 and the lower splint 2 are respectively provided with clamping contact surfaces 5 that are in contact with the E-shaped bolts. The clamping contact surface 5 matches the outer surface of the E-bolt to ensure the levelness of the E-bolt during clamping and the firm clamping during processing to ensure the processing quality. The lower splint 2 is connected to the workbench through the connecting device 6 .
所述的连接装置6包括四个下夹板紧固螺栓61,所述的四个下夹板紧固螺栓61分两组,对称设置在下夹板2的左右两端。可以方便装卸下夹板2,以更换不同型号的工装,适应不同型号的E型螺栓加工。The connecting device 6 includes four fastening bolts 61 of the lower splint. The four fastening bolts 61 of the lower splint are divided into two groups and arranged symmetrically at the left and right ends of the lower splint 2 . The splint 2 can be conveniently loaded and unloaded to replace different types of tooling and adapt to the processing of different types of E-bolts.
所述的导向回位装置3包括导柱31和弹簧32,所述的导柱31的下端与下夹板2固定连接,上端穿过上夹板1,上夹板1上设置有通孔,导柱31分别穿过通孔,并与通孔间隙配合,所述的上夹板1与下夹板2之间的导柱31上设置有弹簧32。导柱31对上夹板1下移起到导向作用,而且上夹板1与下夹板2之间设置有弹簧32,取工件时,可以使上夹板1回位,便于取出工件。The guide return device 3 includes a guide post 31 and a spring 32, the lower end of the guide post 31 is fixedly connected to the lower splint 2, the upper end passes through the upper splint 1, and the upper splint 1 is provided with a through hole, the guide post 31 The springs 32 are arranged on the guide pillars 31 between the upper clamping plate 1 and the lower clamping plate 2 respectively through the through holes and in clearance fit with the through holes. The guide post 31 plays a guiding role for the downward movement of the upper clamping plate 1, and a spring 32 is arranged between the upper clamping plate 1 and the lower clamping plate 2. When taking the workpiece, the upper clamping plate 1 can be returned to facilitate the removal of the workpiece.
通过四个下夹板紧固螺栓61将下夹板2和机床的工作台7连接起来,这样整个夹具就可以随机床工作台7前后行走。The lower clamping plate 2 and the workbench 7 of the machine tool are connected by four lower clamping plate fastening bolts 61, so that the whole fixture can walk forward and backward with the machine tool workbench 7.
上夹板1及下夹板2与E型螺栓接触的装夹接触面5,按照其外形尺寸加工,保证装夹时E型螺栓水平度及加工时夹紧牢固,保证加工质量。The clamping contact surface 5 where the upper clamping plate 1 and the lower clamping plate 2 are in contact with the E-bolts is processed according to their external dimensions to ensure the levelness of the E-bolts during clamping and the firm clamping during processing to ensure the processing quality.
夹具装夹工件E型螺栓时,先将E型螺栓放入下夹板2的型腔内,然后拧紧压紧螺母42,上夹板1沿导柱31向下移动,其型腔与E型螺栓上表面接触,完成装夹动作。加工完成后,松开压紧螺母42,上夹板1在弹簧32的反作用力的推动下向上移动,工件松开,取出工件,完成一次加工过程。When the fixture clamps the E-bolt of the workpiece, first put the E-bolt into the cavity of the lower splint 2, and then tighten the compression nut 42, the upper splint 1 moves down along the guide post 31, and its cavity is on the top of the E-bolt. Surface contact to complete the clamping action. After the processing is completed, the compression nut 42 is loosened, and the upper clamping plate 1 moves upward under the push of the reaction force of the spring 32, and the workpiece is released, and the workpiece is taken out to complete a processing process.
除说明书所述的技术特征外,均为本专业技术人员的已知技术。Except for the technical features described in the instructions, all are known technologies by those skilled in the art.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420720584.5U CN204235215U (en) | 2014-11-26 | 2014-11-26 | A kind of fixture of fixing E-type bolt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420720584.5U CN204235215U (en) | 2014-11-26 | 2014-11-26 | A kind of fixture of fixing E-type bolt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204235215U true CN204235215U (en) | 2015-04-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420720584.5U Expired - Fee Related CN204235215U (en) | 2014-11-26 | 2014-11-26 | A kind of fixture of fixing E-type bolt |
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| CN (1) | CN204235215U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312747A (en) * | 2016-08-30 | 2017-01-11 | 苏州纽威阀门股份有限公司 | Grinding system for gate valve body |
| CN108709808A (en) * | 2018-08-03 | 2018-10-26 | 奇瑞万达贵州客车股份有限公司 | A kind of stretching force detecting apparatus |
| CN117161778A (en) * | 2023-08-30 | 2023-12-05 | 宁夏天地奔牛实业集团有限公司 | E-type bolt alignment and clamping tool |
-
2014
- 2014-11-26 CN CN201420720584.5U patent/CN204235215U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312747A (en) * | 2016-08-30 | 2017-01-11 | 苏州纽威阀门股份有限公司 | Grinding system for gate valve body |
| CN108709808A (en) * | 2018-08-03 | 2018-10-26 | 奇瑞万达贵州客车股份有限公司 | A kind of stretching force detecting apparatus |
| CN117161778A (en) * | 2023-08-30 | 2023-12-05 | 宁夏天地奔牛实业集团有限公司 | E-type bolt alignment and clamping tool |
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