CN204234158U - A kind of shredder - Google Patents
A kind of shredder Download PDFInfo
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- CN204234158U CN204234158U CN201420661651.0U CN201420661651U CN204234158U CN 204234158 U CN204234158 U CN 204234158U CN 201420661651 U CN201420661651 U CN 201420661651U CN 204234158 U CN204234158 U CN 204234158U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种固体粉碎装置,特别是一种撕碎机。 The utility model relates to a solid crushing device, in particular to a shredder.
背景技术 Background technique
固体粉碎技术是现代工业中最普遍的技术之一,在原料加工以及废物回收处理的过程中扮演着非常重要的角色,现有技术提供的安装有刀辊的撕碎机,是将刀辊安装在上下面留有开口,四周空间略大于刀辊体积的粉碎空间中,这一设计存在问题是:撕碎空间狭小无法对较大的固体材料进行粉碎。为了解决上述设计存在的问题,现有技术提供另一种撕碎机,其结构包括电机、传送带、装有刀片的轮轴和由液压系统、推进箱、压板组成的推料装置构成。工作时推料装置将材料推进到安装有刀片的轮轴处,通过轮轴旋转将材料粉碎,这一现有技术部分解决了撕碎空间狭小的问题,但无法解决继续扩大破碎空间,带来的碎片受轮轴的反冲力弹射到压板对面空间的问题。 Solid crushing technology is one of the most common technologies in modern industry. It plays a very important role in the process of raw material processing and waste recycling. The shredder provided by the existing technology is to install the knife roller In the shredding space with openings on the upper and lower sides, and the surrounding space is slightly larger than the volume of the knife roller, there is a problem in this design: the shredding space is narrow and larger solid materials cannot be shredded. In order to solve the problems of the above-mentioned design, the prior art provides another shredder whose structure includes a motor, a conveyor belt, a wheel shaft equipped with blades, and a pushing device consisting of a hydraulic system, a push box, and a pressing plate. When working, the pushing device pushes the material to the wheel shaft with the blade, and the material is crushed by the rotation of the wheel shaft. This existing technology partially solves the problem of narrow shredding space, but it cannot solve the problem of continuing to expand the crushing space, resulting in debris The problem of being ejected into the space opposite to the pressure plate by the recoil force of the axle.
实用新型内容 Utility model content
本实用新型的目的在于克服现有技术的缺陷,提供一种撕碎机,能够进一步扩大粉碎空间,并可以自动收集被弹射的碎片且粉碎效果更为均匀。 The purpose of the utility model is to overcome the defects of the prior art, and provide a shredder, which can further expand the crushing space, and can automatically collect the ejected fragments, and the crushing effect is more uniform.
为了实现上述目的,本实用新型提供一种撕碎机,包括电机、箱体以及设置在箱体内部的撕碎空间,其特征在于:所述撕碎空间上方的箱体设有进料口,撕碎空间下方设有出料口,所述撕碎空间的一侧设有前推板,所述前推板连接第一油缸,所述撕碎空间的另一侧设有后推板,所述后推板连接第二油缸,所述撕碎空间内设有刀辊,所述刀辊通过电机控制传动机构带动转动。 In order to achieve the above purpose, the utility model provides a shredder, which includes a motor, a box body and a shredding space arranged inside the box body, and is characterized in that: the box body above the shredding space is provided with a feeding port, A discharge port is provided below the shredding space, a front push plate is provided on one side of the shredding space, the front push plate is connected to the first oil cylinder, and a rear push plate is provided on the other side of the shredding space, so The rear push plate is connected to the second oil cylinder, and a knife roller is arranged in the shredding space, and the knife roller is driven to rotate through a motor-controlled transmission mechanism.
所述第一油缸包括第一缸体及第一活塞杆,所述第一活塞杆的端部与前推板连接。 The first oil cylinder includes a first cylinder body and a first piston rod, and the end of the first piston rod is connected with the front push plate.
所述第二油缸包括第二缸体及第二活塞杆,所述第二活塞杆的端部与后推板连接。 The second oil cylinder includes a second cylinder body and a second piston rod, and the end of the second piston rod is connected with the rear push plate.
所述传动机构包括与所述电机转动轴固定连接的驱动轮,以及连接在刀辊上的从动轮,所述驱动轮与所述从动轮之间通过传送带连接。 The transmission mechanism includes a driving wheel fixedly connected to the rotating shaft of the motor, and a driven wheel connected to the knife roller, and the driving wheel and the driven wheel are connected through a conveyor belt.
所述刀辊侧面设有刀片,所述刀片呈螺旋状排布,能够使切割后的碎片更加均匀。 Blades are arranged on the side of the knife roller, and the blades are arranged in a spiral shape, which can make the cut pieces more uniform.
所述撕碎机还包括液压控制器,所述液压控制器设置在箱体底部且与电机相邻,所述液压控制器通过液压管与第一油缸和第二油缸连接。 The shredder also includes a hydraulic controller, the hydraulic controller is arranged at the bottom of the box and adjacent to the motor, and the hydraulic controller is connected to the first oil cylinder and the second oil cylinder through a hydraulic pipe.
所述液压管的一端连接有油泵电机,所述箱体一侧设有调试台。 One end of the hydraulic pipe is connected to an oil pump motor, and a debugging platform is provided on one side of the box.
本实用新型的有益效果:通过在撕碎空间两侧设置推料装置,增大了撕碎空间面积,能够自动对被弹飞物料进行收集,使撕碎更高效的进行;将刀辊表面的刀片排布成螺旋状,撕碎时刀辊作用在物料每一点的力大小基本相同,能够使切割后的碎片大小均匀。 Beneficial effects of the utility model: by arranging pusher devices on both sides of the shredding space, the area of the shredding space is increased, and the bounced materials can be collected automatically, so that shredding can be carried out more efficiently; The blades are arranged in a spiral shape. When shredding, the force of the knife roller acting on each point of the material is basically the same, which can make the size of the cut fragments uniform.
附图说明 Description of drawings
图1为本实用新型正视图; Fig. 1 is a front view of the utility model;
图2为本实用新型俯视图; Fig. 2 is a top view of the utility model;
图3为本实用新型左视图; Fig. 3 is a left view of the utility model;
附图标记说明:1、第一油缸;101、前推板;102、第一缸体;103、第一活塞杆;2、刀辊;21、从动轮;22、刀片;3、电机;31、驱动轮;32、传送带;4、液压控制器;5、油泵电机;6、第二油缸;61、后推板;62、第二缸体;63、第二活塞杆;7、进料口;8、调试台;9、出料口;10、箱体;11、撕碎空间。 Explanation of reference signs: 1, first oil cylinder; 101, front push plate; 102, first cylinder body; 103, first piston rod; 2, knife roller; 21, driven wheel; 22, blade; 3, motor; 31 , drive wheel; 32, conveyor belt; 4, hydraulic controller; 5, oil pump motor; 6, second oil cylinder; 61, rear push plate; 62, second cylinder body; 63, second piston rod; 7, feed port ; 8. Debugging platform; 9. Outlet; 10. Box body; 11. Shredding space.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。 Below in conjunction with accompanying drawing, the utility model is further described. The following examples are only used to illustrate the technical solution of the utility model more clearly, but not to limit the protection scope of the utility model.
实施例1 Example 1
如图1~3所示一种撕碎机包括电机3、液压控制器4、油泵电机5、调试台8、箱体10以及设置在箱体内部的撕碎空间11,所述撕碎空间11上方的箱体10设有进料口7,撕碎空间11下方设有出料口9,所述撕碎空间11的一侧设有前推板101,所述前推板101连接有第一油缸1,所述第一油缸1包括第一缸体102及第一活塞杆103,所述第一活塞杆10的端部与前推板101连接,所述撕碎空间的另一侧设有后推板61,所述后推板61连接第二油缸6,所述第二油缸6包括第二缸体62及第二活塞杆63,所述第二活塞杆63的端部与后推板61连接,所述撕碎空间11内设有刀辊2,所述刀辊2通过电机3控制传动机构带动转动,所述传动机构包括与所述电机转动轴固定连接的驱动轮31,以及连接在刀辊2上的从动轮21,所述驱动轮31与所述从动轮21之间通过传送带32连接,所述液压控制器4设置在箱体10底部且与电机3相邻,液压控制器4通过液压管与第一油缸1和第二油缸6连接,液压管的一端与油泵电机6连接,所述箱体一侧设有调试台8。 As shown in Figures 1 to 3, a shredder includes a motor 3, a hydraulic controller 4, an oil pump motor 5, a debugging platform 8, a box body 10, and a shredding space 11 arranged inside the box body. The shredding space 11 The casing 10 above is provided with a feed port 7, and the shredding space 11 is provided with a discharge port 9 below, and one side of the shredding space 11 is provided with a front push plate 101, and the front push plate 101 is connected with a first Oil cylinder 1, the first oil cylinder 1 includes a first cylinder body 102 and a first piston rod 103, the end of the first piston rod 10 is connected with the front push plate 101, and the other side of the shredding space is provided with Back push plate 61, described back push plate 61 is connected second oil cylinder 6, and described second oil cylinder 6 comprises second cylinder block 62 and second piston rod 63, and the end of described second piston rod 63 is connected with back push plate 61 connection, the shredding space 11 is provided with a cutter roller 2, and the cutter roller 2 is driven to rotate through the motor 3 to control the transmission mechanism, and the transmission mechanism includes a drive wheel 31 fixedly connected to the motor rotation shaft, and a connection The driven wheel 21 on the knife roller 2, the driving wheel 31 and the driven wheel 21 are connected by a conveyor belt 32, the hydraulic controller 4 is arranged at the bottom of the box body 10 and is adjacent to the motor 3, the hydraulic controller 4 4 is connected with the first oil cylinder 1 and the second oil cylinder 6 through a hydraulic pipe, one end of the hydraulic pipe is connected with the oil pump motor 6, and a debugging platform 8 is provided on one side of the box.
所述刀辊2侧面设有刀片22,所述刀片22沿所述刀辊2的周向呈螺旋状排布,刀片22呈螺旋状排布时,刀辊2每旋转一周物料在同一点只被刀片22切割一次,物料被撕碎时受力较为均匀,能过保证物料被粉碎后粉碎物大小均匀。 The blades 22 are arranged on the side of the knife roller 2, and the blades 22 are arranged in a spiral shape along the circumference of the knife roller 2. When the blades 22 are arranged in a spiral shape, the material is only at the same point every time the knife roller 2 rotates one week. Once cut by the blade 22, the force is relatively uniform when the material is shredded, which can ensure that the pulverized material has a uniform size after the material is crushed.
本实用新型撕碎机在使用时,物料从进料口7进入撕碎空间,物料被逆时针高速旋转的刀辊2弹向前推板101所在的空间,液压控制器4控制油泵电机5工作,将液压油通过液压管输送到第一油缸1,使第一油缸1内的液压增大,推动前推板101向前移动,前推板101从一侧将物料推向刀辊2,并与刀辊2对物料形成夹持,使刀辊2更加高效的对物料进行切割,在切割过程中部分物料受刀辊2的反冲力弹射到与前推板101相对应的另一侧,液压控制器(4)控制油泵电机5工作,将液压油通过液压管输送到第二油缸6,使第二油缸内的液压增大,推动后推板61向前移动,后推板6从另一侧将弹飞的物料推向刀辊2,粉碎完成后液压器4控制制油泵电机5反向工作,将缸体内的液压油吸回,使缸体内压力小于大气压,利用大气压将推板收回,通过前推板与后推板的作用,使得刀辊能够稳定彻底的撕碎物料。 When the utility model shredder is in use, the material enters the shredding space from the feed port 7, and the material is bounced forward by the counterclockwise high-speed rotating knife roller 2 to push the space where the plate 101 is located, and the hydraulic controller 4 controls the oil pump motor 5 to work , the hydraulic oil is sent to the first oil cylinder 1 through the hydraulic pipe, so that the hydraulic pressure in the first oil cylinder 1 is increased, and the front push plate 101 is pushed forward, and the front push plate 101 pushes the material to the knife roller 2 from one side, and The material is clamped with the knife roller 2, so that the knife roller 2 can cut the material more efficiently. During the cutting process, part of the material is ejected to the other side corresponding to the front push plate 101 by the recoil force of the knife roller 2, and the hydraulic pressure The controller (4) controls the operation of the oil pump motor 5, and sends the hydraulic oil to the second oil cylinder 6 through the hydraulic pipe, so that the hydraulic pressure in the second oil cylinder increases, and pushes the rear push plate 61 to move forward, and the rear push plate 6 moves forward from the other Push the bounced material to the knife roller 2. After the crushing is completed, the hydraulic device 4 controls the oil pump motor 5 to work in reverse to suck back the hydraulic oil in the cylinder, so that the pressure in the cylinder is lower than the atmospheric pressure, and the push plate is driven by the atmospheric pressure. Withdrawing, through the action of the front push plate and the rear push plate, the knife roller can stably and thoroughly shred the material.
上述实施例仅为本实用新型的较佳实施例,并非以此限制本实用新型的保护范围,故:凡以本实用新型的结构、形状、原理所做的等效变换,均应涵盖于本实用新型的保护范围之内。 The above-described embodiments are only preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model, so: all equivalent transformations done with the structure, shape and principle of the present utility model should be covered by this utility model. within the scope of protection of utility models.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420661651.0U CN204234158U (en) | 2014-11-07 | 2014-11-07 | A kind of shredder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420661651.0U CN204234158U (en) | 2014-11-07 | 2014-11-07 | A kind of shredder |
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| Publication Number | Publication Date |
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| CN204234158U true CN204234158U (en) | 2015-04-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420661651.0U Expired - Lifetime CN204234158U (en) | 2014-11-07 | 2014-11-07 | A kind of shredder |
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| Country | Link |
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| CN (1) | CN204234158U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104763702A (en) * | 2015-04-22 | 2015-07-08 | 揭阳市义发实业有限公司 | High-speed hydraulic cylinder and shredding machine |
| CN109648746A (en) * | 2019-02-25 | 2019-04-19 | 济南聚隆塑业有限公司 | A kind of reclaimed materials crushing system shredder |
| CN110170364A (en) * | 2019-06-27 | 2019-08-27 | 广州市联冠机械有限公司 | A kind of single-shaft shredder |
-
2014
- 2014-11-07 CN CN201420661651.0U patent/CN204234158U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104763702A (en) * | 2015-04-22 | 2015-07-08 | 揭阳市义发实业有限公司 | High-speed hydraulic cylinder and shredding machine |
| CN109648746A (en) * | 2019-02-25 | 2019-04-19 | 济南聚隆塑业有限公司 | A kind of reclaimed materials crushing system shredder |
| CN110170364A (en) * | 2019-06-27 | 2019-08-27 | 广州市联冠机械有限公司 | A kind of single-shaft shredder |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 522000 Guangdong Jieyang Airport Economic Zone Xinnan office, Tianfu Road, Guang Guang Tao road section. Patentee after: YIFAA INDUSTRIAL Co.,Ltd. Address before: 522000 Guangdong Jieyang Airport Economic Zone Xinnan office Tianfu East Road, Xinlian pottery road section Patentee before: JIEYANG YIFA INDUSTRIAL CO.,LTD. |
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| CP03 | Change of name, title or address | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150401 |
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| CX01 | Expiry of patent term |