CN204233485U - PP infusion bottle sterilization device with high automation degree - Google Patents

PP infusion bottle sterilization device with high automation degree Download PDF

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Publication number
CN204233485U
CN204233485U CN201420722600.4U CN201420722600U CN204233485U CN 204233485 U CN204233485 U CN 204233485U CN 201420722600 U CN201420722600 U CN 201420722600U CN 204233485 U CN204233485 U CN 204233485U
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China
Prior art keywords
sterilization box
water pump
liquid
liquid level
sterilization
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CN201420722600.4U
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Chinese (zh)
Inventor
邓茂林
刘文军
吴小愚
饶小莉
陈柯志
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Sichuan Kelun Pharmaceutical Co Ltd
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Sichuan Kelun Pharmaceutical Co Ltd
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Abstract

本实用新型公开了一种自动化程度高的PP输液瓶杀菌装置,它包括杀菌箱(1)、主动皮带轮(2)和从动皮带轮(3),主动皮带轮(2)和从动皮带轮(3)设置在杀菌箱(1)的两侧,它还包括水泵(11)、伺服电机(13)和液位传感器(12),所述的水泵(11)设置在杀菌箱(1)的外部,伺服电机(13)与水泵(11)连接,水泵(11)的吸水口与出液口(10)连接,水泵(11)的出水口与进液管(7)连通,所述的液位传感器(12)设置在杀菌箱(1)的内壁上,液位传感器(12)设置在杀菌液液位的下方。本实用新型的有益效果是:节约生产成本、极大减轻工人劳动强度、实现PP输液瓶批量杀菌、方便工作人员操作、自动化程度高。

The utility model discloses a PP infusion bottle sterilization device with a high degree of automation, comprising a sterilization box (1), a driving pulley (2) and a driven pulley (3), wherein the driving pulley (2) and the driven pulley (3) are arranged on both sides of the sterilization box (1), and further comprising a water pump (11), a servo motor (13) and a liquid level sensor (12), wherein the water pump (11) is arranged outside the sterilization box (1), the servo motor (13) is connected to the water pump (11), the water suction port of the water pump (11) is connected to the liquid outlet (10), the water outlet of the water pump (11) is connected to the liquid inlet pipe (7), and the liquid level sensor (12) is arranged on the inner wall of the sterilization box (1), and the liquid level sensor (12) is arranged below the liquid level of the sterilizing liquid. The utility model has the beneficial effects of saving production costs, greatly reducing the labor intensity of workers, realizing batch sterilization of PP infusion bottles, facilitating the operation of workers, and having a high degree of automation.

Description

一种自动化程度高的PP输液瓶杀菌装置A highly automated PP transfusion bottle sterilization device

技术领域 technical field

本实用新型涉及PP输液瓶杀菌的技术领域,特别是一种自动化程度高的PP输液瓶杀菌装置。 The utility model relates to the technical field of PP transfusion bottle sterilization, in particular to a PP transfusion bottle sterilization device with a high degree of automation.

背景技术 Background technique

目前所使用的PP输液瓶由连接管和瓶体组成,连接管与瓶体连通。 The currently used PP infusion bottle consists of a connecting tube and a bottle body, and the connecting tube communicates with the bottle body.

PP输液瓶的生产工艺为注塑成型、检漏、水浴杀菌、表面烘干和成品包装,其中用杀菌液杀菌的原理是将PP输液瓶浸泡在盛装有杀菌液的水槽内,经过一定时间的浸泡以杀掉PP输液瓶表面的微生物和细菌,经过烘干后便可送到后续的包装工序。目前,现有的水浴杀菌的过程是工人先将PP输液瓶投入到温水槽内,然后用拖网将浮在温水面上的PP输液瓶压入水槽内,经过一段时间的浸泡后即可将其打捞,PP输液瓶是人工打捞,增大了工人的劳动强度,降低了在单位时间内的杀菌数量。 The production process of PP infusion bottle is injection molding, leak detection, water bath sterilization, surface drying and finished product packaging. In order to kill the microorganisms and bacteria on the surface of the PP infusion bottle, it can be sent to the subsequent packaging process after drying. At present, the existing water bath sterilization process is that the workers first put the PP infusion bottle into the warm water tank, and then press the PP infusion bottle floating on the warm water surface into the water tank with a trawl net, and then put it into the water tank after soaking for a period of time. Salvage, PP infusion bottles are salvaged manually, which increases the labor intensity of workers and reduces the number of sterilization per unit time.

此外,每清洗一批PP输液瓶都需要耗费大量的杀菌液,清洗完后又要更换新的杀菌液,然而,使用后的杀菌液中还含有大量的有效杀菌成分并没有被利用,这样造成了杀菌液的严重浪费,增大了生产成本,因此不推广使用。 In addition, each batch of PP infusion bottles needs to be cleaned with a large amount of sterilizing solution, and a new sterilizing solution must be replaced after cleaning. However, the used sterilizing solution still contains a large amount of effective bactericidal ingredients and has not been utilized, resulting in The serious waste of sterilizing solution has increased the production cost, so it is not popularized.

实用新型内容 Utility model content

本实用新型的目的在于克服现有技术的缺点,提供一种结构紧凑、节约生产成本、极大减轻工人劳动强度、实现PP输液瓶批量杀菌、方便工人人员操作、自动化程度高的PP输液瓶杀菌装置。 The purpose of the utility model is to overcome the shortcomings of the prior art, to provide a PP infusion bottle sterilization with compact structure, saving production cost, greatly reducing the labor intensity of workers, realizing batch sterilization of PP infusion bottles, convenient for workers to operate, and high degree of automation device.

本实用新型的目的通过以下技术方案来实现:一种自动化程度高的PP输液瓶杀菌装置,它包括杀菌箱、主动皮带轮和从动皮带轮,所述的杀菌箱的两侧设置分别设置有方槽I和方槽II,杀菌箱的底部设置有与杀菌箱连通的出液口,杀菌箱内盛装有杀菌液,主动皮带轮和从动皮带轮设置在杀菌箱的两侧,且主动皮带轮设置在靠近方槽I侧,从动皮带轮设置在靠近方槽II侧,主动皮带轮和从动皮带轮之间安装有草纹皮带,草纹皮带设置在杀菌箱内,杀菌箱内还设置有进液管,进液管设置在草纹皮带的正上方,进液管的下方上且沿进液管的长度方向设置有多个喷头,它还包括水泵、伺服电机和液位传感器,所述的水泵设置在杀菌箱的外部,伺服电机与水泵连接,水泵的吸水口与出液口连接,水泵的出水口与进液管连通,所述的液位传感器设置在杀菌箱的内壁上,液位传感器设置在杀菌液液位的下方。 The purpose of this utility model is achieved through the following technical solutions: a PP transfusion bottle sterilization device with high automation, which includes a sterilization box, a driving pulley and a driven pulley, and square grooves are arranged on both sides of the sterilization box I and square tank II, the bottom of the sterilizing box is provided with a liquid outlet connected to the sterilizing box, the sterilizing box is filled with sterilizing liquid, the driving pulley and the driven pulley are arranged on both sides of the sterilizing box, and the driving pulley is set near the side On the tank I side, the driven pulley is set close to the square tank II side, and a grass pattern belt is installed between the driving pulley and the driven pulley. The tube is set directly above the grass belt, and a plurality of nozzles are set on the bottom of the liquid inlet pipe and along the length direction of the liquid inlet pipe. It also includes a water pump, a servo motor and a liquid level sensor. The water pump is set in the sterilization box Outside, the servo motor is connected to the water pump, the water suction port of the water pump is connected to the liquid outlet, and the water outlet of the water pump is connected to the liquid inlet pipe. below the liquid level.

所述的进液管水平设置。 The liquid inlet pipe is arranged horizontally.

所述的方槽I和方槽II的结构相同。 The structure of described square groove I and square groove II is the same.

所述的杀菌箱的顶部设置有盖板。 The top of the sterilization box is provided with a cover plate.

本实用新型具有以下优点:(1)本实用新型工人可以在杀菌箱的一侧放上PP输液瓶,而在另一侧收集杀过菌的PP输液瓶,无需将PP输液瓶浸泡在盛装有杀菌液的水槽内,这样极大节省了工人的劳动量,且操作简单。(2)本实用新型的进液管的下方上且沿进液管的长度方向设置有多个喷头,实现了PP输液瓶移动的同时随时有杀菌液喷在PP输液瓶的外表面和内表面,杀菌非常彻底干净。(3)盛装在杀菌箱内的杀菌液被水泵循环的抽到进液管内,从而将杀菌液内的杀菌成分重复进行了利用,这样极大降低了购买杀菌液所花费的成本,提高了企业的经济效益。(4)本实用新型的液位传感器设置在杀菌箱的内壁上,液位传感器设置在杀菌液液位的下方,当杀菌液的液位低于液位传感器时,液位传感器报警信号,从而提醒工人需要补充杀菌液,使用非常方便。 The utility model has the following advantages: (1) Workers of the utility model can put PP infusion bottles on one side of the sterilization box, and collect sterilized PP infusion bottles on the other side, without soaking the PP infusion bottles in In the sink of the sterilizing solution, this greatly saves the labor of the workers and is easy to operate. (2) A plurality of nozzles are arranged on the bottom of the liquid inlet pipe and along the length direction of the liquid inlet pipe of the utility model, so that the PP infusion bottle is moved and the sterilizing liquid is sprayed on the outer and inner surfaces of the PP infusion bottle at any time , The sterilization is very thorough and clean. (3) The sterilizing solution contained in the sterilizing box is pumped into the liquid inlet pipe by the water pump, so that the sterilizing components in the sterilizing solution are reused, which greatly reduces the cost of purchasing the sterilizing solution and improves the enterprise economic benefits. (4) The liquid level sensor of the utility model is arranged on the inner wall of the sterilization box, and the liquid level sensor is arranged below the liquid level of the sterilizing liquid. When the liquid level of the sterilizing liquid is lower than the liquid level sensor, the liquid level sensor will give an alarm signal, thereby It reminds workers that they need to replenish the sterilizing solution, which is very convenient to use.

附图说明 Description of drawings

图1 为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2 为本实用新型的工作示意图; Fig. 2 is the working schematic diagram of the utility model;

图中,1-杀菌箱,2-主动皮带轮,3-从动皮带轮,4-方槽I,5-方槽II,6-草纹皮带,7-进液管,8-喷头,9-盖板,10-出液口,11-水泵,12-液位传感器,13-伺服电机。 In the figure, 1-sterilization box, 2-driving pulley, 3-driven pulley, 4-square groove I, 5-square groove II, 6-grass belt, 7-inlet pipe, 8-nozzle, 9-cover Plate, 10-liquid outlet, 11-water pump, 12-liquid level sensor, 13-servo motor.

具体实施方式 Detailed ways

下面结合附图对本实用新型做进一步的描述,本实用新型的保护范围不局限于以下所述: Below in conjunction with accompanying drawing, the utility model is further described, and the protection scope of the utility model is not limited to the following:

如图1或图2所示,一种自动化程度高的PP输液瓶杀菌装置,它包括杀菌箱1、主动皮带轮2和从动皮带轮3,所述的杀菌箱1的两侧设置分别设置有方槽I4和方槽II5,方槽I4和方槽II5的结构相同,杀菌箱1的底部设置有与杀菌箱1连通的出液口10,杀菌箱1内盛装有杀菌液,主动皮带轮2和从动皮带轮3设置在杀菌箱1的两侧,且主动皮带轮2设置在靠近方槽I4侧,从动皮带轮3设置在靠近方槽II5侧,主动皮带轮2和从动皮带轮3之间安装有草纹皮带6,草纹皮带6设置在杀菌箱1内,杀菌箱1内还设置有进液管7,进液管7设置在草纹皮带6的正上方,进液管7的下方上且沿进液管7的长度方向设置有多个喷头8,它还包括水泵11、伺服电机13和液位传感器12,所述的水泵11设置在杀菌箱1的外部,伺服电机13与水泵11连接,水泵11的吸水口与出液口10连接,水泵11的出水口与进液管7连通。如图1或图2所示,液位传感器12设置在杀菌箱1的内壁上,液位传感器12设置在杀菌液液位的下方,由于杀菌液在使用过程中,杀菌液的液位会低于液位传感器12的高度,液位传感器12自动发出报警信号,以提醒工人及时补充杀菌液。 As shown in Figure 1 or Figure 2, a PP infusion bottle sterilizing device with a high degree of automation includes a sterilizing box 1, a driving pulley 2 and a driven pulley 3, and the two sides of the sterilizing box 1 are respectively provided with square Groove I4 and square groove II5, the structure of square groove I4 and square groove II5 are identical, the bottom of sterilization case 1 is provided with the liquid outlet 10 that is communicated with sterilization case 1, is filled with sterilizing liquid in sterilization case 1, driving belt pulley 2 and from The driving pulley 3 is set on both sides of the sterilization box 1, and the driving pulley 2 is set on the side close to the square groove I4, the driven pulley 3 is set on the side close to the square groove II5, and the grass pattern is installed between the driving pulley 2 and the driven pulley 3 Belt 6, grass pattern belt 6 is arranged in the sterilization box 1, and liquid inlet pipe 7 is also arranged in the sterilization box 1, and liquid inlet pipe 7 is arranged on the top of grass pattern belt 6, and the bottom of the liquid inlet pipe 7 and along the inlet The length direction of the liquid pipe 7 is provided with a plurality of nozzles 8, and it also includes a water pump 11, a servo motor 13 and a liquid level sensor 12. The water pump 11 is arranged outside the sterilization box 1, and the servo motor 13 is connected with the water pump 11. The water suction port of 11 is connected with the liquid outlet 10, and the water outlet of the water pump 11 is communicated with the liquid inlet pipe 7. As shown in Figure 1 or Figure 2, the liquid level sensor 12 is arranged on the inner wall of the sterilization box 1, and the liquid level sensor 12 is arranged below the liquid level of the sterilizing liquid, because the liquid level of the sterilizing liquid will be low during the use of the sterilizing liquid Based on the height of the liquid level sensor 12, the liquid level sensor 12 automatically sends out an alarm signal to remind workers to replenish the sterilizing solution in time.

如图1或图2所示,所述的进液管7水平设置。 As shown in Figure 1 or Figure 2, the liquid inlet pipe 7 is arranged horizontally.

如图1或图2所示,杀菌箱1的顶部设置有盖板9,盖板9用于防止外界的杂质进入杀菌液内,避免杀菌液受到污染。 As shown in FIG. 1 or FIG. 2 , a cover plate 9 is provided on the top of the sterilization box 1 , and the cover plate 9 is used to prevent external impurities from entering the sterilizing liquid and avoid contamination of the sterilizing liquid.

本实用新型的工作过程如下:如图2所示,先启动主动皮带轮2和水泵11,主动皮带轮2带动从动皮带轮3转动,再将PP输液瓶直立的且开口向上的放置在草纹皮带6上,草纹皮带6将PP输液瓶从方槽II5处送入杀菌箱1内,而水泵11将杀菌箱内的杀菌液抽到进液管7内,杀菌液经喷头8喷出并喷到PP输液瓶内表面和外表面,最后杀菌后的PP输液瓶从方槽I4处输送出,在方槽I4处的工人只需收集杀菌过后的PP输液瓶即可,整个过程只需两人完成,极大减轻了工人的劳动强度,降低了生产成本,非常经济,随着杀菌的长时间的进行,杀菌液的液位逐渐降低,当杀菌液的液位低于液位传感器12时,液位传感器12自动发出报警信号,以提醒工作人员及时补充杀菌液。 The working process of the utility model is as follows: as shown in Figure 2, first start the driving pulley 2 and the water pump 11, the driving pulley 2 drives the driven pulley 3 to rotate, then place the PP infusion bottle upright with the opening upward on the grass pattern belt 6 On the top, the grass pattern belt 6 sends the PP infusion bottle from the square tank II5 into the sterilization box 1, and the water pump 11 pumps the sterilizing liquid in the sterilizing box into the liquid inlet pipe 7, and the sterilizing liquid is sprayed out through the nozzle 8 and sprayed to the The inner surface and outer surface of the PP infusion bottle, the PP infusion bottle after the final sterilization is transported from the square tank I4, and the workers in the square tank I4 only need to collect the sterilized PP infusion bottle, and the whole process only needs two people to complete , which greatly reduces the labor intensity of workers, reduces the production cost, and is very economical. With the long time of sterilization, the liquid level of the sterilizing liquid gradually decreases. When the liquid level of the sterilizing liquid is lower than the liquid level sensor 12, the liquid The position sensor 12 automatically sends an alarm signal to remind the staff to replenish the sterilizing solution in time.

以上所述仅是本实用新型的优选实施方式,应当理解本实用新型并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本实用新型的精神和范围,则都应在本实用新型所附权利要求的保护范围内。 The above descriptions are only preferred implementations of the present utility model, and it should be understood that the present utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments , and can be modified within the scope of the ideas described herein by the teachings above or by skill or knowledge in the relevant art. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the utility model, and should all be within the protection scope of the appended claims of the utility model.

Claims (4)

1. the PP infusion bottle sterilizing unit that an automaticity is high, it is characterized in that: it comprises sterilization box (1), drive pulley (2) and driven pulley (3), the both sides of described sterilization box (1) arrange and are respectively arranged with square groove I(4) and square groove II(5), the bottom of sterilization box (1) is provided with the liquid outlet (10) be communicated with sterilization box (1), sterilization box is loaded with bactericidal liquid in (1), drive pulley (2) and driven pulley (3) are arranged on the both sides of sterilization box (1), and drive pulley (2) is arranged near square groove I(4) side, driven pulley (3) is arranged near square groove II(5) side, careless grain leather band (6) is installed between drive pulley (2) and driven pulley (3), grass grain leather band (6) is arranged in sterilization box (1), feed tube (7) is also provided with in sterilization box (1), feed tube (7) is arranged on directly over careless grain leather band (6), multiple shower nozzle (8) is provided with on the below of feed tube (7) and along the length direction of feed tube (7), it also comprises water pump (11), servomotor (13) and liquid level sensor (12), described water pump (11) is arranged on the outside of sterilization box (1), servomotor (13) is connected with water pump (11), the water sucking mouth of water pump (11) is connected with liquid outlet (10), the outlet of water pump (11) is communicated with feed tube (7), described liquid level sensor (12) is arranged on the inwall of sterilization box (1), liquid level sensor (12) is arranged on the below of bactericidal liquid liquid level.
2. a kind of PP infusion bottle sterilizing unit according to claim 1, is characterized in that: described feed tube (7) is horizontally disposed with.
3. a kind of PP infusion bottle sterilizing unit according to claim 1, is characterized in that: described square groove I(4) with square groove II(5) structure identical.
4. a kind of PP infusion bottle sterilizing unit according to claim 1, is characterized in that: the top of described sterilization box (1) is provided with cover plate (9).
CN201420722600.4U 2014-11-27 2014-11-27 PP infusion bottle sterilization device with high automation degree Expired - Lifetime CN204233485U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420722600.4U CN204233485U (en) 2014-11-27 2014-11-27 PP infusion bottle sterilization device with high automation degree

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420722600.4U CN204233485U (en) 2014-11-27 2014-11-27 PP infusion bottle sterilization device with high automation degree

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CN204233485U true CN204233485U (en) 2015-04-01

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107504791A (en) * 2017-07-17 2017-12-22 徐丽 A kind of Novel Chinese herbal medicine sterilizing drying machine
CN108379630A (en) * 2018-04-26 2018-08-10 钟声宝 A kind of animal doctor's pet cage sterilizing equipment decontaminating apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107504791A (en) * 2017-07-17 2017-12-22 徐丽 A kind of Novel Chinese herbal medicine sterilizing drying machine
CN108379630A (en) * 2018-04-26 2018-08-10 钟声宝 A kind of animal doctor's pet cage sterilizing equipment decontaminating apparatus

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