CN204231144U - Make the manual from wound cable winder of linear compressor motor coil - Google Patents
Make the manual from wound cable winder of linear compressor motor coil Download PDFInfo
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- CN204231144U CN204231144U CN201420597407.2U CN201420597407U CN204231144U CN 204231144 U CN204231144 U CN 204231144U CN 201420597407 U CN201420597407 U CN 201420597407U CN 204231144 U CN204231144 U CN 204231144U
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Abstract
This patent discloses and a kind ofly make the manual from wound cable winder of linear compressor motor coil, this coil winding machine is made up of main winding mechanism, transmission mechanism and cycloid mechanism, and ratchet structure is set to prevent back skating, bearing arrangement, train of reduction gears and conical tooth wheels are set to realize supporting and transmission, by the cooperating syringe of transmission mechanism and cycloid mechanism realize in motor coil enamelled wire winding process from wire arrangement function.By this patent, can to realize while coil winding with one man operation the operation adding fixing glue on enamelled wire, in winding process, remove the residual air of coil inside to greatest extent, and after glue curing the structural strength of intensifier coil.By this patent, increasing the uniformity that to ensure that while efficiency in motor coil winding process, consistency and without air residual, very positive effect is all being played to the development of the making quality of linear motor coil, make efficiency and even linear compressor.
Description
Technical field
This patent relates to linear compressor and linear electric motors thereof, particularly a kind of for making the manual from wound cable winder of linear compressor motor coil.
Background technology
Linear compressor utilizes linear electric motors driven plunger to do reciprocating linear motion in the cylinder, completely eliminate the radial forces to piston in theory, thus the mechanical wear between piston and cylinder wall and consequent idle work is also eliminated, working life and energy conversion efficiency all increase substantially, so needing the long-life, the special dimension such as Aeronautics and Astronautics, military affairs that is highly reliable and efficiency operation has very important application.Such as, two class long-life regenerating type low-temperature refrigerator---pulse tube refrigerating machine and the sterlin refrigerators that current aerospace field is most widely used, the overwhelming majority adopts linear compressor as its power source.
Linear electric motors are power parts of linear compressor, and the interaction of the alternating magnetic field that it relies on hot-wire coil to produce and magnet internal magnetic field, promotes piston reciprocating motion in compression chamber, make working media alternately be in the state of compression and expansion.Motor coil is the carrier producing alternating magnetic field, thus one of core component being considered linear electric motors, and it makes the operating state that quality directly has influence on linear electric motors.
In concrete practice, consider the operational environment residing for linear electric motors reality, be the state making the making of linear compressor motor coil reach designing requirement, guarantee operating steadily of linear electric motors, below demand fulfillment, some requires:
1) magnetic field that motor coil produces upon power-up will be evenly distributed.For reaching this object, in the process of coil winding, just need the angle that strict control enamelled wire moves into, the situation maintaining junction between the stable tensile force of enamelled wire and each layer line circle;
2) motor coil needs to possess good structural strength, and without air residual in structure.The environment the motion state being in the higher-order of oscillation that are full of high-pressure gas medium is usually in linear motor coil work, for guaranteeing that running status is stablized, structural strength and the tightness of lattice coil will be ensured in the winding process of motor coil, coiling completes and after solidifying, can not residual air in coil.For reaching this object, just need while enamelled wire coiling, on enamelled wire, coat motor and make special fixing glue, make the space between the complete filling multilayer enamelled wire of glue, get rid of the air of internal residual, avoid the pollution to working media in long-term work, and after epoxy glue water condensation the structural strength of intensifier coil, make motor coil under the state of the higher-order of oscillation, still keep desirable mechanical motion state;
3) consistency of motor coil batch coiling.For reducing vibration, current linear compressor generally all adopts the opposed type structure of two ends full symmetric, will keep consistency as much as possible when so just requiring that linear electric motors make, and eliminates the two ends that may exist and is biased.The coiling of motor coil is link the most complicated during linear electric motors make, and linear electric motors make conforming requirement usually mainly for the coiling of motor coil.
It should be pointed out that the requirement that above-mentioned three coilings for motor coil are processed is quite strict, coiling machine and equipment is proposed and is close to harsh requirement.
Automatic coil winding machine common on market is convenient and swift, but differ greatly with the requirement of linear motor coil without in air residual in coiling uniformity, consistency and maintenance, and for different-diameter and motor coil highly, usually need further repacking, the coiling precision after repacking often reduces further.So automatic coil winding machine usually and be not suitable for the coiling of the extremely harsh linear motor coil of requirement;
The another kind of hand-driven coiling machine more often using conventional band digital display, it enameled wire loop to be placed in the rotating shaft below coil winding machine and with coil winding machine shaft parallel, during coiling, coil winding machine rotating shaft to be creeped direction slightly toward the coiling in enameled wire loop, what adjacent enamelled wire can be leaned on is tighter, do not loose one's grip during winding to prevent coil from reversing, when one deck is only left a circle, start gluing on the enamelled wire wound, when multilayer, all apply glue with regard to every one deck, to the last enamelled wire is drawn bobbin.Some significantly weak point is there is in the method in actual mechanical process:
First, conventional manual coil winding machine does not arrange locking device in winding process, only relies on artificial tension to go lattice coil with anti-loosening, is easy to occur because operate miss or operation fatigue cause coil to unclamp actual mechanical process coiling operating personnel;
Secondly, in conventional manual coil winding machine, the rotating shaft of coil winding machine and the rotor shaft direction of enameled wire loop have certain deflection to be conducive to the even arrangement of enamelled wire on bobbin, this is useful when coiling ground floor, but around to second layer hour offset direction will contrary with ground floor time could be again evenly distributed by enamelled wire, need ceaselessly to exchange the deflection direction of enamelled wire rotating shaft relative to coil winding machine rotating shaft when around lattice coil with such manufacture craft, be easy to cause coil to loosen in actual mechanical process, whole coiling operated and falls flat.The method attempting solving this drawback in practice increases staff, therefrom coordinate, but make efficiency obviously reduces, and be also easy to make a fault on operational coordination;
3rd; for ensureing higher making precision; conventional manual coil winding machine usually also need in winding process increase staff to do gluing work in winding process; coiling personnel and gluing personnel coordinate mutually; not only reduce production efficiency, and ensure that not slipping up of coordination also proposes very high requirement to associative operation personnel.
In sum, the making of linear compressor motor coil requires very strict, in order to ensure the stability and the reliability that make quality and manufacturing process, and improves make efficiency, be applicable to exploitation and the making of small lot, existing conventional producing device and manufacture craft have been difficult to meet the demands.
Summary of the invention
In view of the obvious deficiency of prior art, this patent proposes a kind of for making the manual from wound cable winder of linear compressor motor coil.
The object of this patent is, pass through invented manual from wound cable winder, the operation that linear compressor motor coil adds fixing glue while coiling enamelled wire on enamelled wire can be realized with one man operation, the residual air of coil inside can be removed in winding process to greatest extent, and after glue curing the structural strength of intensifier coil.While increasing coiling efficiency, ensure the uniformity in motor coil winding process, consistency and without air residual, positive role is played to the making quality of linear compressor motor coil, make efficiency.
The manual of making linear compressor motor coil invented comprises handle 1 from wound cable winder, rocking bar 2, bearing pressure ring 3, front bobbin support 4, ratchet 5, hook 6, roll 7, small synchronous pulley 8, rear bobbin support 9, skeleton front mold 10, bobbin 11, skeleton rear mold 12, base plate 13, Timing Belt 14, large synchronous pulley 15, rear transmission support frame 16, driving front bracing frame 17, front gear 18, middle gear wheel 19, middle pinion 20, backgear 21, bevel pinion 22, large angular wheel 23, cam support frame 24, cam 25, front cycloid bracing frame 26, cycloid axle 27, cycloid slide block 28, cycloid bar 29, slip leg 30, tension disc 31, cycloid spring 32, rear cycloid bracing frame 33, wire lead slot 34, bearing 35, ratchet spring 36, it is characterized in that:
Handle 1, rocking bar 2, ratchet 5, hook 6, roll 7, small synchronous pulley 8, skeleton front mold 10, bobbin 11, skeleton rear mold 12, front bobbin support 4, rear bobbin support 9, bearing 35 and bearing 3 form main winding mechanism, bobbin support 4 wherein, ratchet 5, hook 6, ratchet spring 36 forms ratchet structure, ratchet 5, small synchronous pulley 8, skeleton front mold 10 and rocking bar 2 are directly installed on roll 7, and utilize trip bolt to fix, bearing pressure ring 3, rear bobbin support 9, roll 7 and bearing 35 form bearing arrangement, roll 7 is fixed on bearing 35, and bearing 35 is contained in rear bobbin support 9 inside, and use bearing pressure ring 3 to compress, bobbin 11 is enclosed within skeleton front mold 10, and skeleton rear mold 12 utilizes screw to be pressed in skeleton front mold 10 by bobbin 11, and hook 6 one end coordinated with ratchet 5 is fixed on front bobbin support 4, the other end connects with the teeth groove on ratchet 5 cylindrical, utilizes ratchet structure to prevent back skating, large synchronous pulley 15, front gear 18, middle gear wheel 19, middle pinion 20, backgear 21, bevel pinion 22, large angular wheel 23, rear transmission support frame 16, driving front bracing frame 17 forms transmission mechanism, wherein large synchronous pulley 15 drives the front gear 18 engaged each other together, middle gear wheel 19, middle pinion 20, backgear 21 forms train of reduction gears and is arranged on driving front bracing frame 17, bevel pinion 22 and large angular wheel 23 form conical tooth wheels, large synchronous pulley 15 and front gear 18 coaxial rotation, the rotating shaft shared is fixed on driving front bracing frame 17 by bearing 35, and utilize bearing pressure ring 3 to compress, bevel pinion 22 and backgear 21 coaxial rotation, large angular wheel 23 to be arranged on rear transmission support frame 16 and to engage each other with bevel pinion 22, realize deceleration transmission and change transmission direction, front cycloid bracing frame 26, cycloid axle 27, cycloid slide block 28, cycloid bar 29, slip leg 30, tension disc 31, cycloid spring 32, rear cycloid bracing frame 33 forms cycloid mechanism, cycloid axle 27 also can unhinderedly move around through front cycloid bracing frame 26, cycloid bar 29 is fixed on cycloid axle 27, slip leg 30 is fixed on cycloid bar 29 simultaneously, cycloid bar 29 is played a supportive role, tension disc 31 is arranged on cycloid bar 29, the top of cycloid bar 29 is made into the wire lead slot 34 of V-type, enamelled wire is through tension disc 31, be wrapped on bobbin 11 by wire lead slot 34, cycloid spring 32 is enclosed within cycloid axle 27, be arranged between rear cycloid bracing frame 33 and cycloid bar 29, main winding mechanism, transmission mechanism and cycloid mechanism are installed on base plate 13, main winding mechanism is connected with utilizing Timing Belt 14 between transmission mechanism, changed the tightness of Timing Belt 14 by the installation site adjusting front bobbin support 4 or rear transmission support frame 16, and realized the adjustment of package unit gearratio by the large synchronous pulley 15 and small synchronous pulley 8 changing the different number of teeth, be connected by cam 25 between transmission mechanism and cycloid mechanism, cam 25 and large angular wheel 23 are coaxially fixed, the effect rotating through Timing Belt 14 and transmission mechanism of roll 7 is delivered on cam 25, the appearance profile of cam 25 is through particular design, one end of cycloid axle 27 is kept in touch with the appearance profile face of cam 25 all the time under the squeezing action of cycloid spring 32, while cam 25 rotates, fluctuations can be there is relative to the center of cam 25 in distance in the point that its appearance profile face contacts with cycloid axle 27 in the axial location of cycloid axle 27, under the cam 25 of rotation and the acting in conjunction of cycloid spring 32, cycloid axle 27 understands moving around of Formation rule on axis, and be with dynamic cycloid bar 29 together to move, main winding mechanism and cycloid mechanism are moved simultaneously, bobbin 11 in main winding mechanism rotates, regular moving around done by cycloid bar 29 in cycloid mechanism, enamelled wire is first through tension disc 31, by the pressuring action of tension disc 31, prevent enamelled wire from loosening, enamelled wire is fixed on bobbin 11 through the wire lead slot 34 on cycloid bar 29 more afterwards, bobbin 11 rotates, enamelled wire is wrapped on bobbin 11, under the rotation of bobbin 11 and the acting in conjunction that moves around of cycloid bar 29, the winding of enamelled wire on bobbin realizes evenly distributed, and energy multi-lay winding, by being arranged on the effect of the ratchet mechanism on main winding mechanism, roll 7 can only rotate according to fixing direction, the phenomenon that can not take a turn for the worse, the material being arranged on the middle threading part of the tension disc 31 on cycloid bar 29 is softer rubber slab, play and compress enamelled wire and the effect that enamelled wire damage can not be caused, thus jointly form and a kind ofly make the manual from wound cable winder of linear compressor motor coil.
Be described as follows below in conjunction with the manual manufacture method from wound cable winder of accompanying drawing to invented making linear compressor motor coil:
Fig. 2 is the schematic three dimensional views of main winding mechanism, ratchet 5 wherein and front bobbin support 4 use precise numerical control machine Combined machining, ratchet spring 36 is customized, its spring torque is greater than overturning moment when main winding mechanism normally works, process hook 6 at use Digit Control Machine Tool, ratchet 5, front bobbin support 4, ratchet spring 36 and hook 6 combine ratchet structure as shown in Figure 3; Roll 7 uses fine turning lathe overall processing, bearing 35 and bearing pressure ring 3 are processed according to the external diameter use precise numerical control machine of roll 7, and then using Digit Control Machine Tool to process rear bobbin support 9 according to the overall dimension of bearing pressure ring 3 again, a part for roll 7 is combined into shaft supporting structure as shown in Figure 4 again together with bearing 35, bearing pressure ring 3 and rear bobbin support 9 then;
Fig. 5 is the schematic three dimensional views of drive mechanism, wherein large synchronous pulley 15, front gear 18, middle gear wheel 19, middle pinion 20 and backgear 21 all use precise numerical control machine process and be combined into train of reduction gears as shown in Figure 6, and front gear 18, middle gear wheel 19, engaging each other between middle pinion 20 and backgear 21 need be ensured, then use precise numerical control machine to process bevel pinion 22 and large angular wheel 23 and form conical tooth wheels as shown in Figure 7;
Fig. 8 is the schematic three dimensional views of cycloid mechanism, cycloid axle 27 wherein uses fine turning lathe overall processing, front cycloid bracing frame 26 and rear cycloid bracing frame 33 all use precise numerical control machine to coordinate cycloid axle 27 to process, cycloid spring 32 is customization, its spring torque is determined according to cycloid mechanism cycloid moment operationally, and the wire lead slot 34 of cycloid slide block 28, cycloid bar 29, tension disc 31 and V-arrangement all uses precise numerical control machine to process and the cycloid bar 29 shown in composition diagram 9; Skeleton front mold 10, bobbin 11 and skeleton rear mold 12 all use precise numerical control machine difference overall processing out, the centre bore of three is all processed with the major diameter fit of roll 7, and the external diameter of bobbin 11 is processed with the minor diameter fit of the motor coil treating coiling.
The advantage of this patent is:
1) by the effect of the transmission mechanism in patent device and cycloid mechanism, in the process that bobbin rotates, through the outer surface making the regular cycloid bar moved around and be wrapped in equably by enamelled wire bobbin, realize in enamelled wire winding process from wire arrangement function;
2) appearance profile of cam is arranged symmetrically with by two on all four particular curves, and naturally join each other, there is no tomography, in the process of cam continuous rotation, cycloid axle and one end that cam connects can realize the contrary loopy moving of both direction in fixing axial location, a cycle rotation completes and then another cycle reverses and moves, the effect be embodied on cycloid bar is exactly, under the guiding function of cycloid bar, complete automatic reverse while a circle is wound around to move, realize the multi-lay winding of coil;
3) operating can while hand traverse moving axis in the process of patent device, the enamelled wire be wound around adds epoxy and fixes glue, epoxy glue is also filled in the space between each layer enamelled wire by the process completing enamelled wire winding, eliminate the residual air in enamelled wire, and after glue curing, increase the structural strength of coil;
4) utilize the patent device of mechanical structure transmission, make the coil wound up in linear electric motors assembling process, realize the exchange of different coil, ensure that motor coil makes stability and the consistency of quality;
5) by adjusting the shape design of cam cylindrical and changing the gearratio of large small synchronous pulley, the coil winding of dissimilar motor can be realized, make the scope of application of this contrive equipment more extensive;
6) the designing and producing and be applied in the experimental development of compressor electric motor of this contrive equipment, can adapt to small lot completely, high-quality motor makes requirement, greatly reduce production cost.
Accompanying drawing explanation
The manual overall schematic three dimensional views from wound cable winder that Fig. 1 is invented making linear compressor motor coil;
Fig. 2 is the schematic three dimensional views of main winding mechanism;
Fig. 3 is the schematic three dimensional views of ratchet structure;
Fig. 4 is the schematic three dimensional views of bearing arrangement;
Fig. 5 is the schematic three dimensional views of drive mechanism;
Fig. 6 is the schematic three dimensional views of train of reduction gears;
Fig. 7 is the schematic three dimensional views of conical tooth wheels;
Fig. 8 is the schematic three dimensional views of cycloid mechanism;
Fig. 9 is the schematic three dimensional views of cycloid bar 29;
Figure 10 is the schematic three dimensional views of skeleton front mold 10;
Figure 11 is the schematic three dimensional views of bobbin 11;
Figure 12 is the schematic three dimensional views of skeleton rear mold 12;
Figure 13 is the schematic three dimensional views of cam 25.
Wherein: 1 is handle, 2 is rocking bar, 3 is bearing pressure ring, 4 is front bobbin support, 5 is ratchet, 6 is hook, 7 is roll, 8 is small synchronous pulley, 9 is rear bobbin support, 10 is skeleton front mold, 11 is bobbin, 12 is skeleton rear mold, 13 is base plate, 14 is Timing Belt, 15 is large synchronous pulley, 16 is rear transmission support frame, 17 is driving front bracing frame, 18 is front gear, 19 is middle gear wheel, 20 is middle pinion, 21 is backgear, 22 is bevel pinion, 23 is large angular wheel, 24 is cam support frame, 25 is cam, 26 is front cycloid bracing frame, 27 is cycloid axle, 28 is cycloid slide block, 29 is cycloid bar, 30 is slip leg, 31 is tension disc, 32 is cycloid spring, 33 is rear cycloid bracing frame, 34 is wire lead slot, 35 is bearing 35, 36 is ratchet spring.
Embodiment
Be described in further detail below in conjunction with the embodiment of drawings and Examples to this patent:
The making linear compressor motor coil invented manual from wound cable winder by handle 1, rocking bar 2, bearing pressure ring 3, front bobbin support 4, ratchet 5, hook 6, roll 7, small synchronous pulley 8, rear bobbin support 9, skeleton front mold 10, bobbin 11, skeleton rear mold 12, base plate 13, Timing Belt 14, large synchronous pulley 15, rear transmission support frame 16, driving front bracing frame 17, front gear 18, middle gear wheel 19, middle pinion 20, backgear 21, bevel pinion 22, large angular wheel 23, cam support frame 24, cam 25, front cycloid bracing frame 26, cycloid axle 27, cycloid slide block 28, cycloid bar 29, slip leg 30, tension disc 31, cycloid spring 32, rear cycloid bracing frame 33, wire lead slot 34, bearing 35, ratchet spring 36 forms, and it is characterized in that, handle 1, rocking bar 2, ratchet 5, hook 6, roll 7, small synchronous pulley 8, skeleton front mold 10, bobbin 11, skeleton rear mold 12, front bobbin support 4, rear bobbin support 9, bearing 35 and bearing 3 form main winding mechanism, bobbin support 4 wherein, ratchet 5, hook 6, ratchet spring 36 forms ratchet structure, ratchet 5, small synchronous pulley 8, skeleton front mold 10 and rocking bar 2 are directly installed on roll 7, and utilize trip bolt to fix, bearing pressure ring 3, rear bobbin support 9, roll 7 and bearing 35 form bearing arrangement, roll 7 is fixed on bearing 35, and bearing 35 is contained in rear bobbin support 9 inside, and use bearing pressure ring 3 to compress, bobbin 11 is enclosed within skeleton front mold 10, and skeleton rear mold 12 utilizes screw to be pressed in skeleton front mold 10 by bobbin 11, and hook 6 one end coordinated with ratchet 5 is fixed on front bobbin support 4, the other end connects with the teeth groove on ratchet 5 cylindrical, utilizes ratchet structure to prevent back skating, large synchronous pulley 15, front gear 18, middle gear wheel 19, middle pinion 20, backgear 21, bevel pinion 22, large angular wheel 23, rear transmission support frame 16, driving front bracing frame 17 forms transmission mechanism, wherein large synchronous pulley 15 drives the front gear 18 engaged each other together, middle gear wheel 19, middle pinion 20, backgear 21 forms train of reduction gears and is arranged on driving front bracing frame 17, bevel pinion 22 and large angular wheel 23 form conical tooth wheels, large synchronous pulley 15 and front gear 18 coaxial rotation, the rotating shaft shared is fixed on driving front bracing frame 17 by bearing 35, and utilize bearing pressure ring 3 to compress, bevel pinion 22 and backgear 21 coaxial rotation, large angular wheel 23 to be arranged on rear transmission support frame 16 and to engage each other with bevel pinion 22, realize deceleration transmission and change transmission direction, front cycloid bracing frame 26, cycloid axle 27, cycloid slide block 28, cycloid bar 29, slip leg 30, tension disc 31, cycloid spring 32, rear cycloid bracing frame 33 forms cycloid mechanism, cycloid axle 27 also can unhinderedly move around through front cycloid bracing frame 26, cycloid bar 29 is fixed on cycloid axle 27, slip leg 30 is fixed on cycloid bar 29 simultaneously, cycloid bar 29 is played a supportive role, tension disc 31 is arranged on cycloid bar 29, the top of cycloid bar 29 is made into V-type wire lead slot 34, enamelled wire is through tension disc 31, be wrapped on bobbin 11 by wire lead slot 34, cycloid spring 32 is enclosed within cycloid axle 27, be arranged between rear cycloid bracing frame 33 and cycloid bar 29, main winding mechanism, transmission mechanism and cycloid mechanism are installed on base plate 13, main winding mechanism is connected with utilizing Timing Belt 14 between transmission mechanism, changed the tightness of Timing Belt 14 by the installation site adjusting front bobbin support 4 or rear transmission support frame 16, and realized the adjustment of package unit gearratio by the large synchronous pulley 15 and small synchronous pulley 8 changing the different number of teeth, be connected by cam 25 between transmission mechanism and cycloid mechanism, cam 25 and large angular wheel 23 are coaxially fixed, the effect rotating through Timing Belt 14 and transmission mechanism of roll 7 is delivered on cam 25, the appearance profile of cam 25 is through particular design, one end of cycloid axle 27 is kept in touch with the appearance profile face of cam 25 all the time under the squeezing action of cycloid spring 32, while cam 25 rotates, fluctuations can be there is relative to the center of cam 25 in distance in the point that its appearance profile face contacts with cycloid axle 27 in the axial location of cycloid axle 27, under the cam 25 of rotation and the acting in conjunction of cycloid spring 32, cycloid axle 27 understands moving around of Formation rule on axis, and be with dynamic cycloid bar 29 together to move, main winding mechanism and cycloid mechanism are moved simultaneously, bobbin 11 in main winding mechanism rotates, regular moving around done by cycloid bar 29 in cycloid mechanism, enamelled wire is first through tension disc 31, by the pressuring action of tension disc 31, prevent enamelled wire from loosening, enamelled wire is fixed on bobbin 11 through the wire lead slot 34 on cycloid bar 29 more afterwards, bobbin 11 rotates, enamelled wire is wrapped on bobbin 11, under the rotation of bobbin 11 and the acting in conjunction that moves around of cycloid bar 29, the winding of enamelled wire on bobbin realizes evenly distributed, and energy multi-lay winding, by being arranged on the effect of the ratchet mechanism on main winding mechanism, roll 7 can only rotate according to fixing direction, the phenomenon that can not take a turn for the worse, the material being arranged on the middle threading part of the tension disc 31 on cycloid bar 29 is softer rubber slab, play and compress enamelled wire and the effect that enamelled wire damage can not be caused, thus jointly form and a kind ofly make the manual from wound cable winder of linear compressor motor coil.
Be described as follows below in conjunction with the manual manufacture method from wound cable winder of accompanying drawing to invented making linear compressor motor coil:
Fig. 2 is the schematic three dimensional views of main winding mechanism, ratchet 5 wherein and front bobbin support 4 use precise numerical control machine Combined machining, ratchet spring 36 is customized, its spring torque is greater than overturning moment when main winding mechanism normally works, process hook 6 at use Digit Control Machine Tool, ratchet 5, front bobbin support 4, ratchet spring 36 and hook 6 combine ratchet structure as shown in Figure 3; Roll 7 uses fine turning lathe overall processing, bearing 35 and bearing pressure ring 3 are processed according to the external diameter use precise numerical control machine of roll 7, and then using Digit Control Machine Tool to process rear bobbin support 9 according to the overall dimension of bearing pressure ring 3 again, a part for roll 7 is combined into shaft supporting structure as shown in Figure 4 again together with bearing 35, bearing pressure ring 3 and rear bobbin support 9 then;
Fig. 5 is the schematic three dimensional views of drive mechanism, wherein large synchronous pulley 15, front gear 18, middle gear wheel 19, middle pinion 20 and backgear 21 all use precise numerical control machine process and be combined into train of reduction gears as shown in Figure 6, and front gear 18, middle gear wheel 19, engaging each other between middle pinion 20 and backgear 21 need be ensured, then use precise numerical control machine to process bevel pinion 22 and large angular wheel 23 and form conical tooth wheels as shown in Figure 7;
Fig. 8 is the schematic three dimensional views of cycloid mechanism, cycloid axle 27 wherein uses fine turning lathe overall processing, front cycloid bracing frame 26 and rear cycloid bracing frame 33 all use precise numerical control machine to coordinate cycloid axle 27 to process, cycloid spring 32 is customization, its spring torque is determined according to cycloid mechanism cycloid moment operationally, and the wire lead slot 34 of cycloid slide block 28, cycloid bar 29, tension disc 31 and V-arrangement all uses precise numerical control machine to process and the cycloid bar 29 shown in composition diagram 9; Skeleton front mold 10, bobbin 11 and skeleton rear mold 12 all use precise numerical control machine difference overall processing out, the centre bore of three is all processed with the major diameter fit of roll 7, and the external diameter of bobbin 11 is processed with the minor diameter fit of the motor coil treating coiling.
Claims (1)
1. make the manual from a wound cable winder of linear compressor motor coil, it comprises handle (1), rocking bar (2), bearing pressure ring (3), front bobbin support (4), ratchet (5), hook (6), roll (7), small synchronous pulley (8), rear bobbin support (9), skeleton front mold (10), bobbin (11), skeleton rear mold (12), base plate (13), Timing Belt (14), large synchronous pulley (15), rear transmission support frame (16), driving front bracing frame (17), front gear (18), middle gear wheel (19), middle pinion (20), backgear (21), bevel pinion (22), large angular wheel (23), cam support frame (24), cam (25), front cycloid bracing frame (26), cycloid axle (27), cycloid slide block (28), cycloid bar (29), slip leg (30), tension disc (31), cycloid spring (32), rear cycloid bracing frame (33), wire lead slot (34), bearing (35), ratchet spring (36), is characterized in that:
Described handle (1), rocking bar (2), ratchet (5), hook (6), roll (7), small synchronous pulley (8), skeleton front mold (10), bobbin (11), skeleton rear mold (12), front bobbin support (4), rear bobbin support (9), bearing (35) and bearing (3) form main winding mechanism, bobbin support (4) wherein, ratchet (5), hook (6), ratchet spring (36) composition ratchet structure, ratchet (5), small synchronous pulley (8), skeleton front mold (10) and rocking bar (2) are directly installed on roll (7), and utilize trip bolt to fix, bearing pressure ring (3), rear bobbin support (9), roll (7) and bearing (35) composition bearing arrangement, roll (7) is fixed on bearing (35), and bearing (35) is contained in rear bobbin support (9) inside, and use bearing pressure ring (3) to compress, bobbin (11) is enclosed within skeleton front mold (10), and skeleton rear mold (12) utilizes screw to be pressed in skeleton front mold (10) by bobbin (11), hook (6) one end coordinated with ratchet (5) is fixed on front bobbin support (4), the other end connects with the teeth groove on ratchet (5) cylindrical, utilizes ratchet structure to prevent back skating, large synchronous pulley (15), front gear (18), middle gear wheel (19), middle pinion (20), backgear (21), bevel pinion (22), large angular wheel (23), rear transmission support frame (16), driving front bracing frame (17) composition transmission mechanism, wherein large synchronous pulley (15) drives the front gear (18) engaged each other together, middle gear wheel (19), middle pinion (20), backgear (21) composition train of reduction gears is also arranged on driving front bracing frame (17), bevel pinion (22) and large angular wheel (23) composition conical tooth wheels, large synchronous pulley (15) and front gear (18) coaxial rotation, the rotating shaft shared is fixed on driving front bracing frame (17) by bearing (35), and utilize bearing pressure ring (3) to compress, bevel pinion (22) and backgear (21) coaxial rotation, large angular wheel (23) is arranged on rear transmission support frame (16) and goes up and engage each other with bevel pinion (22), realizes deceleration transmission and changes transmission direction, front cycloid bracing frame (26), cycloid axle (27), cycloid slide block (28), cycloid bar (29), slip leg (30), tension disc (31), cycloid spring (32), rear cycloid bracing frame (33) composition cycloid mechanism, cycloid axle (27) is through front cycloid bracing frame (26) and can unhinderedly move around, cycloid bar (29) is fixed on cycloid axle (27), the leg (30) that simultaneously slides is fixed on cycloid bar (29), cycloid bar (29) is played a supportive role, tension disc (31) is arranged on cycloid bar (29), the top of cycloid bar (29) is made into the wire lead slot (34) of V-type, enamelled wire is through tension disc (31), be wrapped on bobbin (11) by wire lead slot (34), cycloid spring (32) is enclosed within cycloid axle (27), be arranged between rear cycloid bracing frame (33) and cycloid bar (29), main winding mechanism, transmission mechanism and cycloid mechanism are installed on base plate (13), main winding mechanism is connected with utilizing Timing Belt (14) between transmission mechanism, changed the tightness of Timing Belt (14) by the installation site adjusting front bobbin support (4) or rear transmission support frame (16), and realize the adjustment of package unit gearratio by the large synchronous pulley (15) and small synchronous pulley (8) changing the different number of teeth, be connected by cam (25) between transmission mechanism and cycloid mechanism, cam (25) and large angular wheel (23) are coaxially fixed, the effect rotating through Timing Belt (14) and transmission mechanism of roll (7) is delivered on cam (25), the appearance profile of cam (25) is through particular design, one end of cycloid axle (27) is kept in touch with the appearance profile face of cam (25) all the time under the squeezing action of cycloid spring (32), while cam (25) rotates, fluctuations can be there is relative to the center of cam (25) in distance in the point that its appearance profile face contacts with cycloid axle (27) in the axial location of cycloid axle (27), under the cam (25) of rotation and the acting in conjunction of cycloid spring (32), cycloid axle (27) understands moving around of Formation rule on axis, and be with dynamic cycloid bar (29) together to move, main winding mechanism and cycloid mechanism are moved simultaneously, bobbin (11) in main winding mechanism rotates, regular moving around done by cycloid bar (29) in cycloid mechanism, enamelled wire is first through tension disc (31), by the pressuring action of tension disc (31), prevent enamelled wire from loosening, enamelled wire is fixed on bobbin (11) through the wire lead slot (34) on cycloid bar (29) more afterwards, bobbin (11) rotates, enamelled wire is wrapped on bobbin (11), under the rotation of bobbin (11) and the acting in conjunction that moves around of cycloid bar (29), the winding of enamelled wire on bobbin realizes evenly distributed, and energy multi-lay winding, by being arranged on the effect of the ratchet mechanism on main winding mechanism, roll (7) can only rotate according to fixing direction, the phenomenon that can not take a turn for the worse, the material being arranged on the middle threading part of the tension disc (31) on cycloid bar (29) is softer rubber slab, play and compress enamelled wire and the effect that enamelled wire damage can not be caused, thus jointly form and a kind ofly make the manual from wound cable winder of linear compressor motor coil.
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| Application Number | Priority Date | Filing Date | Title |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104362816A (en) * | 2014-10-16 | 2015-02-18 | 中国科学院上海技术物理研究所 | Manual self-arranging winding machine for manufacturing linear compressor motor coils and manufacturing method |
| CN104362816B (en) * | 2014-10-16 | 2017-01-04 | 中国科学院上海技术物理研究所 | Make the manual from wound cable winder and manufacture method of linear compressor motor coil |
| CN110034645A (en) * | 2018-01-11 | 2019-07-19 | 奥曼埃斯珀尔坎普有限公司 | Wire rod spray nozzle assembly |
| CN110713068A (en) * | 2018-07-12 | 2020-01-21 | 宁夏农林科学院农作物研究所 | Planning wire-rewinding device for field test |
-
2014
- 2014-10-16 CN CN201420597407.2U patent/CN204231144U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104362816A (en) * | 2014-10-16 | 2015-02-18 | 中国科学院上海技术物理研究所 | Manual self-arranging winding machine for manufacturing linear compressor motor coils and manufacturing method |
| CN104362816B (en) * | 2014-10-16 | 2017-01-04 | 中国科学院上海技术物理研究所 | Make the manual from wound cable winder and manufacture method of linear compressor motor coil |
| CN110034645A (en) * | 2018-01-11 | 2019-07-19 | 奥曼埃斯珀尔坎普有限公司 | Wire rod spray nozzle assembly |
| CN110713068A (en) * | 2018-07-12 | 2020-01-21 | 宁夏农林科学院农作物研究所 | Planning wire-rewinding device for field test |
| CN110713068B (en) * | 2018-07-12 | 2024-02-20 | 宁夏农林科学院农作物研究所 | Wire winding device for field test planning |
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