CN204224860U - Extraordinary electrical heating EP cement dipping machine - Google Patents

Extraordinary electrical heating EP cement dipping machine Download PDF

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Publication number
CN204224860U
CN204224860U CN201320890967.2U CN201320890967U CN204224860U CN 204224860 U CN204224860 U CN 204224860U CN 201320890967 U CN201320890967 U CN 201320890967U CN 204224860 U CN204224860 U CN 204224860U
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China
Prior art keywords
electric heating
drying machine
naked electric
grades
heating drying
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Expired - Fee Related
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CN201320890967.2U
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Chinese (zh)
Inventor
戴梦婷
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Zhejiang National Power Science And Technology Ltd
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Zhejiang National Power Science And Technology Ltd
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Abstract

The utility model belongs to the secondary operations technical field of cloth, relate to extraordinary electrical heating EP cement dipping machine, comprise the Fang Bu mechanism set gradually, one-level drawing mechanism, one bath impregnation mechanism, the naked electric heating drying machine structure of one-level, secondary drawing mechanism, two-bath gum dipping mechanism, the naked electric heating drying machine structure of secondary, three grades of naked electric heating drying machine structures, three grades of drawing mechanisms, rolling-up mechanism, packing mechanism, cloth dispersing roller is provided with between each mechanism, fabric guide roll, described Fang Bu mechanism is provided with cloth supply roller, described rolling-up mechanism is provided with cloth beam and infrared ray centering body, advantage is: the utility model passes through two-bath gum dipping, secondary is dried and three grades of tensionings, even to the impregnation of EP canvas, impregnated fabric not delamination after impregnation, bonding force is high, be applicable to the impregnation to EP (polyester/nylon 66) canvas.

Description

Extraordinary electrical heating EP cement dipping machine
Technical field
The utility model belongs to the secondary operations technical field of cloth, refers in particular to a kind of extraordinary electrical heating EP cement dipping machine.
Background technology
Dipped canvas is the framework material of mechanical rubber good, determines some mechanical performance of rubber, and the immersing glue process of fabric will determine the adhesive power of canvas and rubber.
If in immersing glue process, dipping solution can not penetrate in the inner core of the fabrics such as canvas and go, and fabric filler will exist space, may there is air etc. in these spaces, after rubber and Fabric Adhesion, these spaces will still exist, if rubber is heated, air will expand, produce stress, or repeatedly bear the effect of certain alternate stress at machinework under, these gaps, just there will be stress and concentrate.Thus affect some rubbers: the dynamic fatigue performance of such as tire, conveyer belt etc.
For many years, how impregnation industry solves the infiltration problem of dipping solution all the time in research: add surfactant, reduce the surface tension of dipping solution; Adopt high pressure extrusion technique, try hard to improve latex is squeezed in fabric filler; Adopt high-tension impregnation technology, with high-tension, the air in fabric filler is extruded.But above various ways, all has negative impact, can not effectively raising product quality.
Perfect condition after fabric impregnation is: fabric filler, all soaks into dipping solution, discharges all air, but the dipping solution of the absorption of inner core should be the least possible, to improve the drying efficiency in immersing glue process; Fabric face then needs certain rubber absorption capacity, is conducive to improving the bonding force with rubber.
Utility model content
The purpose of this utility model is to provide the high extraordinary electrical heating EP cement dipping machine of the bonding force of fabric filler and rubber.
The purpose of this utility model is achieved in that
Extraordinary electrical heating EP cement dipping machine, comprise set gradually Fang Bu mechanism, one-level drawing mechanism, one bath impregnation mechanism, one-level naked electric heating drying machine structure, secondary drawing mechanism, two-bath gum dipping mechanism, secondary naked electric heating drying machine structure, three grades of naked electric heating drying machine structures, three grades of drawing mechanisms, rolling-up mechanism, packing mechanisms, cloth dispersing roller, fabric guide roll is provided with between each mechanism, described Fang Bu mechanism is provided with cloth supply roller, described rolling-up mechanism is provided with cloth beam and infrared ray centering body.
An above-mentioned bath impregnation mechanism is all identical with the structure of two-bath gum dipping mechanism: at least before and after the bottom of container, side is respectively arranged with a fabric guide roll, top is provided with more than two mangle roller and feed inlet and outlet.
The above-mentioned roller that mangles has two, and for rubber mangles roller, the equal correspondence in side of two knobbling rolls is provided with a fabric guide roll, and the gap between adjacent two knobbling rolls and fabric guide roll outer surface is less than or equal to by the thickness of impregnated fabric.
The structure of above-mentioned one-level drawing mechanism, secondary drawing mechanism and three grades of drawing mechanisms is all identical: in housing, be provided with the laterally spaced idler roller of two row's seven rollers form strainer at the corresponding levels, and all idler roller gear synchronous transmission of every grade of strainer, every grade of strainer all drive, by respective frequency converter timing with respective variable-frequency motor.
The jockey pulley of above-mentioned every grade of tension mechanism has 7 at least: upper row four, lower row three jockey pulleys or upper row three, lower row four jockey pulleys.
Above-mentioned one-level naked electric heating drying machine structure, secondary naked electric heating drying machine structure, three grades of naked electric heating drying machine structures all adopt naked electrical heating, and one-level naked electric heating drying machine structure, secondary naked electric heating drying machine structure, three grades of naked electric heating drying machine structures are all provided with urgent temperature-dropping fan.
When above-mentioned one-level naked electric heating drying machine structure, secondary naked electric heating drying machine structure, three grades of naked electric heating drying machine structures all adopt electrical heating, every grade of drying mechanism is provided with plural heating region, all by the heating-up temperature in electric heater for heating more than two, each heating region of temperature sensor senses in each heating region, the temperature value of the temperature value sent here temperature sensor propagated sensation according to the temperature value of setting of controller and setting controls the keying of electric heating tube and urgent temperature-dropping fan more afterwards by solid-state relay.
The utility model gives prominence to compared to existing technology and useful technique effect is:
1, the utility model adopts the acting in conjunction of two-bath gum dipping and three material extrusion rollers, rubber can be clamp-oned in fabric face and fabric filler equably.
2, the utility model adopts secondary impregnation and three grades of oven dry: one is carry out two-bath gum dipping after being convenient to one-level impregnation and one-level oven dry; Two is that two-bath gum dipping can carry out benefit glue to having after one-level impregnation leaching less than the fabric filler of glue or the regional area of fabric face, guarantees the impregnation of fabric even; Three be secondary dry after three grades of oven dry be that sulfuration sizing is carried out to rubber.
3, the utility model adopts three grades of strainers, can ensure that EP (polyester/nylon 66) canvas has different reasonable tensioning degrees in the different stages and extrudes the air of fabric filler.
4, utilize the utility model to carry out impregnation to EP canvas, the impregnated fabric not delamination of impregnation evenly, after impregnation, bonding force is high, is applicable to the impregnation to EP (polyester/nylon 66) canvas.
Accompanying drawing explanation
Fig. 1 is structure principle chart of the present utility model.
Fig. 2 is the operation principle schematic diagram of two groups of rollers that mangle.
Detailed description of the invention
The utility model is further described with specific embodiment below in conjunction with accompanying drawing, see Fig. 1-Fig. 2:
Extraordinary electrical heating EP cement dipping machine, comprise the Fang Bu mechanism 10 (for discharging the cloth be wound on cloth rewinder roll) set gradually, one-level drawing mechanism 20 (is furnished with a rational Zhang Jindu and surfacing for what make to treat impregnation, be convenient to impregnation), one bath impregnation mechanism 30 (adopts impregnability strong, the dipping solution that concentration is less, emphasis is used for the deep layer impregnation to fabric filler), the naked electric heating drying machine structure of one-level 40 (dry a bath impregnation mechanism 30 be immersed in glue on fabric, be beneficial to two-bath gum dipping), (cloth after drying one-level drying mechanism 40 carries out surface adjustment in secondary drawing mechanism 50, keep surfacing and rational Zhang Jindu), two-bath gum dipping mechanism 60 (has leaching carry out benefit glue less than the fabric filler of glue or the regional area of fabric face or add thickening bondline to after a bath impregnation, guarantee the impregnation of fabric even), the naked electric heating drying machine structure of secondary 70 (dry two-bath gum dipping mechanism 60 be immersed in glue on fabric, sulfidation is completed to soaked rubber) simultaneously, three grades of naked electric heating drying machine structures 71, three grades of drawing mechanisms 80 (temperature that the secondary drying mechanism 70 carried by fabric gives, cloth after drying secondary drying mechanism 70 carries out surface adjustment and sizing, keep surfacing and rational Zhang Jindu), rolling-up mechanism 90, packing mechanism, cloth dispersing roller 14 is provided with between each mechanism, fabric guide roll 11, described Fang Bu mechanism 10 is provided with cloth supply roller 13, described rolling-up mechanism 90 is provided with cloth beam 91 and infrared ray centering body 92 (infrared ray centering body is used for guaranteeing that when rolling cloth fitly twists in cloth beam 91).
An above-mentioned bath impregnation mechanism 30 is all identical with the structure of two-bath gum dipping mechanism 60: at least before and after the bottom of container 31, side is respectively arranged with a fabric guide roll 33, top is provided with more than two mangle roller 34 and feed inlet and outlet.
The above-mentioned roller 34 that mangles has two, and for rubber mangles roller, the equal correspondence in side of two knobbling rolls 34 is provided with a fabric guide roll 35, and the gap between adjacent two knobbling rolls 34 and fabric guide roll 35 outer surface is less than or equal to by the thickness of impregnated fabric.
The structure of above-mentioned one-level drawing mechanism 20, secondary drawing mechanism 50 and three grades of drawing mechanisms 80 is all identical: in housing 21, be provided with the laterally spaced idler roller 22 of two row's seven rollers form strainer at the corresponding levels, and all idler roller 22 gear synchronous transmission of every grade of strainer, every grade of strainer all drive, by respective frequency converter timing with respective variable-frequency motor.
The jockey pulley 22 of above-mentioned every grade of tension mechanism has 7 at least: upper row four, lower row three jockey pulleys 22 or upper row three, lower row four jockey pulleys 22.
Above-mentioned one-level naked electric heating drying machine structure 40, secondary naked electric heating drying machine structure 70, three grades of naked electric heating drying machine structures 71 all adopt naked electrical heating, and one-level naked electric heating drying machine structure 40, secondary naked electric heating drying machine structure 70, three grades of naked electric heating drying machine structures 71 are all provided with urgent temperature-dropping fan 41.
When above-mentioned one-level naked electric heating drying machine structure 40, secondary naked electric heating drying machine structure 70, three grades of naked electric heating drying machine structures 71 all adopt electrical heating, every grade of drying mechanism is provided with plural heating region, all heated by electric heating tube 42 more than two in each heating region, heating-up temperature in each heating region responded to by temperature sensor 43, the temperature value of the temperature value that controller sends temperature sensor 43 according to the temperature value of setting and setting controls the keying of electric heating tube 42 and urgent temperature-dropping fan 41 more afterwards by solid-state relay.
Described one-level naked electric heating drying machine structure 40 and secondary naked electric heating drying machine structure 70 all have the framework of 4 meters high, the left and right sides of each framework is respectively arranged with the electric heating tube 42 of a row 18 groups, impregnated fabric to be dried passes between two row's electric heating tubes 42, often group has three electric heating tubes 42, the power of each electric heating tube 42 is 0.7kw, one-level naked electric heating drying machine structure 40 adopts the framework of 4 meters high and the electric heating tube 42 set within it and sensor sense 43, is mainly used in drying moisture content; Secondary naked electric heating drying machine structure 70 is provided with the framework of 4 meters high and the electric heating tube 42 set within it and sensor sense 43; Three grades of naked electric heating drying machine structures are identical with the structure of secondary naked electric heating drying machine structure, and the naked electric heating drying machine structure of secondary is for drying moisture content, and three grades of naked electric heating drying machine structures are for the sulfuration to rubber on impregnated fabric.
Described solid-state relay (also known as solid-state relay) English name is SolidStateRelay, is called for short SSR.It replaces traditional electrical contact as the noncontacting switch device with relay characteristic of switching device shifter with semiconductor devices, single-phase SSR is four end active devices, wherein two input control ends, two outputs, it is light isolation between input and output, after input adds direct current or pulse signal to certain current value, output just can be transformed into on-state from off-state.
Solid-state relay reliable operation, life-span is long, noiseless, no-spark, without electromagnetic interference, switching speed is fast, and antijamming capability is strong, and volume is little, shock-resistant, resistance to vibration, explosion-proof, moistureproof, anticorrosion, can be compatible with the logic circuit such as TTL, DTL, HTL, reaches Direct driver large current load with small control signal.
Above-described embodiment is only preferred embodiment of the present utility model, not limits protection domain of the present utility model according to this, therefore: all equivalence changes done according to structure of the present utility model, shape, principle, all should be covered by within protection domain of the present utility model.

Claims (7)

1. extraordinary electrical heating EP cement dipping machine, it is characterized in that: comprise set gradually Fang Bu mechanism, one-level drawing mechanism, one bath impregnation mechanism, one-level naked electric heating drying machine structure, secondary drawing mechanism, two-bath gum dipping mechanism, secondary naked electric heating drying machine structure, three grades of naked electric heating drying machine structures, three grades of drawing mechanisms, rolling-up mechanism, packing mechanisms, cloth dispersing roller, fabric guide roll is provided with between each mechanism, described Fang Bu mechanism is provided with cloth supply roller, described rolling-up mechanism is provided with cloth beam and infrared ray centering body.
2. extraordinary electrical heating EP cement dipping machine according to claim 1, is characterized in that: a described bath impregnation mechanism is all identical with the structure of two-bath gum dipping mechanism: at least before and after the bottom of container, side is respectively arranged with a fabric guide roll, top is provided with more than two mangle roller and feed inlet and outlet.
3. extraordinary electrical heating EP cement dipping machine according to claim 2, it is characterized in that: described in the roller that mangles have two, for rubber mangles roller, the equal correspondence in side of two knobbling rolls is provided with a fabric guide roll, and the gap between adjacent two knobbling rolls and fabric guide roll outer surface is less than or equal to by the thickness of impregnated fabric.
4. the extraordinary electrical heating EP cement dipping machine according to any one of claim 1-3, it is characterized in that: the structure of described one-level drawing mechanism, secondary drawing mechanism and three grades of drawing mechanisms is all identical: in housing, be provided with the laterally spaced idler roller of two row's seven rollers form strainer at the corresponding levels, all idler roller gear synchronous transmission of every grade of strainer, every grade of strainer all drive, by respective frequency converter timing with respective variable-frequency motor.
5. extraordinary electrical heating EP cement dipping machine according to claim 4, is characterized in that: the jockey pulley of described every grade of tension mechanism has 7 at least: upper row four, lower row three jockey pulleys or upper row three, lower row four jockey pulleys.
6. the extraordinary electrical heating EP cement dipping machine according to any one of claim 1-3, it is characterized in that: described one-level naked electric heating drying machine structure, secondary naked electric heating drying machine structure, three grades of naked electric heating drying machine structures all adopt naked electrical heating, and one-level naked electric heating drying machine structure, secondary naked electric heating drying machine structure, three grades of naked electric heating drying machine structures are all provided with urgent temperature-dropping fan.
7. extraordinary electrical heating EP cement dipping machine according to claim 6, it is characterized in that: the described naked electric heating drying machine structure of one-level, the naked electric heating drying machine structure of secondary, when three grades of naked electric heating drying machine structures all adopt electrical heating, every grade of drying mechanism is provided with plural heating region, all by electric heater for heating more than two in each heating region, heating-up temperature in each heating region of temperature sensor senses, the temperature value of the temperature value sent here temperature sensor propagated sensation according to the temperature value of setting of controller and setting controls the keying of electric heating tube and urgent temperature-dropping fan more afterwards by solid-state relay.
CN201320890967.2U 2013-12-30 2013-12-30 Extraordinary electrical heating EP cement dipping machine Expired - Fee Related CN204224860U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320890967.2U CN204224860U (en) 2013-12-30 2013-12-30 Extraordinary electrical heating EP cement dipping machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320890967.2U CN204224860U (en) 2013-12-30 2013-12-30 Extraordinary electrical heating EP cement dipping machine

Publications (1)

Publication Number Publication Date
CN204224860U true CN204224860U (en) 2015-03-25

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109107840A (en) * 2018-08-29 2019-01-01 芜湖华烨工业用布有限公司 Produce the impregnating equipment of thicker industrial canvas
CN111495682A (en) * 2020-05-14 2020-08-07 盐山万兴新能源有限公司 S-shaped compaction roller type oily PVDF coating machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109107840A (en) * 2018-08-29 2019-01-01 芜湖华烨工业用布有限公司 Produce the impregnating equipment of thicker industrial canvas
CN111495682A (en) * 2020-05-14 2020-08-07 盐山万兴新能源有限公司 S-shaped compaction roller type oily PVDF coating machine

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150325

Termination date: 20161230

CF01 Termination of patent right due to non-payment of annual fee