CN204222206U - A kind of multi-functional pre-dipping machine - Google Patents
A kind of multi-functional pre-dipping machine Download PDFInfo
- Publication number
- CN204222206U CN204222206U CN201420625048.7U CN201420625048U CN204222206U CN 204222206 U CN204222206 U CN 204222206U CN 201420625048 U CN201420625048 U CN 201420625048U CN 204222206 U CN204222206 U CN 204222206U
- Authority
- CN
- China
- Prior art keywords
- assembly
- paper apparatus
- dipping machine
- impregnation
- functional pre
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Reinforced Plastic Materials (AREA)
Abstract
The utility model relates to unidirectional fibre and fibre knitting cloth carries out immersion system, specifically a kind of multi-functional pre-dipping machine, it is characterized in that being provided with orthoscopic Working gantry, linear pattern Working gantry front end is provided with creel assembly, workbench is provided with dividing sinker assembly successively by after forward direction, unwinding device, exhibition yarn assembly, impregnation assembly, device for squeezing glue, put down paper apparatus, drying oven, put paper apparatus, set composite, paper apparatus in receipts, film covering device, draw-gear and wrap-up, the utility model both can flood unidirectional fibre, also can flood fibre knitting cloth, and adapt to various kinds of resin system, there is technique simple, multiple functional, production efficiency advantages of higher.
Description
Technical field
The utility model relates to unidirectional fibre and fibre knitting cloth carries out immersion system, specifically one is used for the various kinds of resin systems such as epoxy, phenolic aldehyde, polyimides to flood fibre knitting cloth and multiple unidirectional fibre respectively, thus is prepared into different resins system fiber prepreg machine.
Background technology
Current, the production method of prepreg mainly contains solvent method and hot melt two kinds.Solvent method utilizes cement dipping machine to produce prepreg, and its advantage is that production technology is simple, cost is low, and its deficiency is that prepared prepreg precision is poor, quality fluctuation large, and is not very desirable to the preimpregnation effect of unidirectional fibre.Hot melt is generally prepared in two steps, and to be first evenly coated in release liners by resin with glue spreader and to form one deck resin glued membrane, the glued membrane in release liners is transferred on fibre knitting cloth or individual event fiber by recycling compounding machine.Adopt hot melt to produce prepreg, no matter be to fibre knitting cloth or individual event fiber, all can obtain higher resin precision, its weak point to adopt two equipment to complete production, cause production cost to increase, waste energy, and production efficiency is lower.
Summary of the invention
The purpose of this utility model overcomes the deficiencies in the prior art, in conjunction with the production process of hot melt prepreg and solvent method prepreg, provide the multi-functional pre-dipping machine that can flood fibre knitting cloth and multiple unidirectional fibre that a kind of prepreg precision is high, operating efficiency is high.
The utility model can be reached by following measure.
A kind of multi-functional pre-dipping machine, it is characterized in that being provided with orthoscopic Working gantry, linear pattern Working gantry front end is provided with creel assembly, workbench by being provided with dividing sinker assembly, unwinding device, exhibition yarn assembly, impregnation assembly, device for squeezing glue after forward direction successively, put down paper apparatus, drying oven, put paper apparatus, paper apparatus, film covering device, draw-gear and wrap-up in set composite, receipts.
The new dividing sinker assembly described in shape of this practicality by dividing sinker assembly A and dividing sinker assembly B in tandem, to improve a point yarn quality.
The front and rear sides of device for squeezing glue described in the utility model is respectively equipped with impregnation assembly C and impregnation assembly D, in order to flood unidirectional fibre and fibre knitting cloth respectively, improve equipment interoperability, also can, to unidirectional fibre or the different resin system of fibre knitting cloth preimpregnation, adapt to use needs.
The utility model can be provided with wind-collecting cover above impregnation assembly, device for squeezing glue and drying oven, and wind-collecting cover upper end is provided with the blast pipe of band axial flow blower, with volatile materials such as the alcohol after timely venting fiber impregnated resin or acetone.
Set composite described in the utility model is provided with one group of electrical heating milling roller, on put paper apparatus release release liners and be entirely applied to filametntary above, then send into electrical heating milling roller, make resin glue infilter in unidirectional fibre tow completely, ensure that prepreg impregnation is even.
Be provided with deviation correction mechanism before wrap-up described in the utility model, roll neatly to make receipts cloth.
The operation of the utility model to unidirectional fibre silk is that the draw-gear by being positioned at orthoscopic Working gantry rear end drags, unidirectional fibre silk cylinder is installed on the creel of machine forefront, unidirectional fibre silk is through two component yarn assembly A, after dividing sinker assembly B and exhibition yarn assembly flatten, after control is smooth with warp let-off Extruded roller extruding after suitable tension, be sent to steeping vat D to flood, after unidirectional fibre silk completes dipping, fit with the release liners that paper apparatus releases of putting down at glue bowl assembly rear, then enter drying oven and carry out heating, drying, to remove the volatile materials such as the alcohol after fiber impregnated resin or acetone, after drying bake oven is dry, put paper apparatus from above and release release liners, entirely be applied to filametntary above, then set composite is sent into, through rolling of one group of electric heating roller, resin glue is made to infilter in unidirectional fibre tow completely, ensure that prepreg impregnation is even, after compound, upper strata release liners is collected by the upper paper apparatus of receipts, and be covered with one deck PE diaphragm by film covering device, be sent to wrap-up and complete rolling.
The operation of the utility model to fibre knitting cloth is that the draw-gear by being positioned at orthoscopic Working gantry rear end drags, fibre knitting cloth is placed on unwinding device, unwinding tension is controlled by the magnetic powder brake on unwinding device, after several roads deflector roll flattens, be sent to steeping vat C flood, device for squeezing glue is sent to after completing impregnation, clearance adjustment mechanism is utilized to regulate gap between two rollers, to control resin content and the impregnation uniformity of prepreg cloth, enter drying oven after plastic squeeze completes and carry out heating, drying, to remove the volatile materials such as the alcohol after fiber impregnated resin or acetone, after drying bake oven is dry, one deck PE diaphragm is covered with by film covering device, be sent to wrap-up and complete rolling.
The utility model tool has the following advantages: one is advantage that is multiple functional, one-machine-multi-function, can flood, also can flood fibre knitting cloth unidirectional fibre, and adapts to various kinds of resin system; Two is that impregnation assembly is provided with two cover glue grooves, in order to flood unidirectional fibre and fibre knitting cloth respectively, improves equipment interoperability; Three is that the two-step method production technology of original for unidirectional fiber prepregs hot melt film, compound is improved to impregnation, compound one-shot forming technique, and Simplified flowsheet step, enhances productivity; Four is that drying oven has horizontal and vertical two kinds, requires to select according to self factory building for client.In addition, the utility model can increase the glue-spraying mechanism of less than 200 DEG C thermoplastic resins, widens Device-General function.
Accompanying drawing explanation
Fig. 1 is a kind of schematic diagram of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in the figure: a kind of multi-functional pre-dipping machine, be provided with orthoscopic Working gantry, linear pattern Working gantry front end is provided with creel assembly 1, workbench is provided with dividing sinker assembly successively by after forward direction, unwinding device 2, exhibition yarn assembly 3, impregnation assembly, device for squeezing glue 4, put down paper apparatus 5, drying oven 6, put paper apparatus 7, set composite 8, paper apparatus 9 in receipts, film covering device 10, draw-gear 11 and wrap-up 12, structure and their installation of above-mentioned each part are same as the prior art, this does not repeat, wherein said dividing sinker assembly by dividing sinker assembly A13 and dividing sinker assembly B14 in tandem, to improve a point yarn quality, the front and rear sides of described device for squeezing glue is respectively equipped with impregnation assembly C15 and impregnation assembly D16, in order to flood unidirectional fibre and fibre knitting cloth respectively, improve equipment interoperability, also can, to unidirectional fibre or the different resin system of fibre knitting cloth preimpregnation, adapt to use needs, the utility model can be provided with wind-collecting cover 17 above impregnation assembly, device for squeezing glue 4 and drying oven 6, and wind-collecting cover 17 upper end is provided with the blast pipe 18 of band axial flow blower, with volatile materials such as the alcohol after timely venting fiber impregnated resin or acetone, in addition, set composite 8 described in the utility model is provided with one group of electrical heating milling roller, on put paper apparatus release release liners and be entirely applied to filametntary above, then electrical heating milling roller is sent into, resin glue is made to infilter in unidirectional fibre tow completely, ensure that prepreg impregnation is even, deviation correction mechanism 19 is provided with as described wrap-up 12 is last, roll neatly to make receipts cloth, the structure of the part of above-mentioned and device, assembly and mechanism and the interconnected relationship between them same as the prior art, this does not repeat.
The operation of the utility model to unidirectional fibre silk is that the draw-gear by being positioned at orthoscopic Working gantry rear end drags, unidirectional fibre silk cylinder is installed on the creel of machine forefront, unidirectional fibre silk is through two component yarn assembly A, after dividing sinker assembly B and exhibition yarn assembly flatten, after control is smooth with warp let-off Extruded roller extruding after suitable tension, be sent to steeping vat D to flood, after unidirectional fibre silk completes dipping, fit with the release liners that paper apparatus releases of putting down at glue bowl assembly rear, then enter drying oven and carry out heating, drying, to remove the volatile materials such as the alcohol after fiber impregnated resin or acetone, after drying bake oven is dry, put paper apparatus from above and release release liners, entirely be applied to filametntary above, then set composite is sent into, through rolling of one group of electric heating roller, resin glue is made to infilter in unidirectional fibre tow completely, ensure that prepreg impregnation is even, after compound, upper strata release liners is collected by the upper paper apparatus of receipts, and be covered with one deck PE diaphragm by film covering device, be sent to wrap-up and complete rolling.
The operation of the utility model to fibre knitting cloth is that the draw-gear by being positioned at orthoscopic Working gantry rear end drags, fibre knitting cloth is placed on unwinding device, unwinding tension is controlled by the magnetic powder brake on unwinding device, after several roads deflector roll flattens, be sent to steeping vat C flood, device for squeezing glue is sent to after completing impregnation, clearance adjustment mechanism is utilized to regulate gap between two rollers, to control resin content and the impregnation uniformity of prepreg cloth, enter drying oven after plastic squeeze completes and carry out heating, drying, to remove the volatile materials such as the alcohol after fiber impregnated resin or acetone, after drying bake oven is dry, one deck PE diaphragm is covered with by film covering device, be sent to wrap-up and complete rolling.
The utility model tool has the following advantages: one is advantage that is multiple functional, one-machine-multi-function, can flood, also can flood fibre knitting cloth unidirectional fibre, and adapts to various kinds of resin system; Two is that impregnation assembly is provided with two cover glue grooves, in order to flood unidirectional fibre and fibre knitting cloth respectively, improves equipment interoperability; Three is that the two-step method production technology of original for unidirectional fiber prepregs hot melt film, compound is improved to impregnation, compound one-shot forming technique, and Simplified flowsheet step, enhances productivity; Four is that drying oven has horizontal and vertical two kinds, requires to select according to self factory building for client.In addition, the utility model can increase the glue-spraying mechanism of less than 200 DEG C thermoplastic resins, widens Device-General function.
Claims (6)
1. a multi-functional pre-dipping machine, it is characterized in that being provided with orthoscopic Working gantry, linear pattern Working gantry front end is provided with creel assembly, workbench by being provided with dividing sinker assembly, unwinding device, exhibition yarn assembly, impregnation assembly, device for squeezing glue after forward direction successively, put down paper apparatus, drying oven, put paper apparatus, paper apparatus, film covering device, draw-gear and wrap-up in set composite, receipts.
2. the multi-functional pre-dipping machine of one according to claim 1, is characterized in that dividing sinker assembly by dividing sinker assembly A and dividing sinker assembly B in tandem.
3. the multi-functional pre-dipping machine of one according to claim 1, is characterized in that the front and rear sides of device for squeezing glue is respectively equipped with impregnation assembly C and impregnation assembly D.
4. the multi-functional pre-dipping machine of one according to claim 1, is characterized in that being provided with wind-collecting cover above impregnation assembly, device for squeezing glue and drying oven, and wind-collecting cover upper end is provided with the blast pipe of band axial flow blower.
5. the multi-functional pre-dipping machine of one according to claim 1, is characterized in that set composite is provided with one group of electrical heating milling roller, above put paper apparatus release release liners and be entirely applied to filametntary above, then send into electrical heating milling roller.
6. the multi-functional pre-dipping machine of one according to claim 1, is provided with deviation correction mechanism before it is characterized in that wrap-up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420625048.7U CN204222206U (en) | 2014-10-27 | 2014-10-27 | A kind of multi-functional pre-dipping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420625048.7U CN204222206U (en) | 2014-10-27 | 2014-10-27 | A kind of multi-functional pre-dipping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204222206U true CN204222206U (en) | 2015-03-25 |
Family
ID=52920338
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420625048.7U Active CN204222206U (en) | 2014-10-27 | 2014-10-27 | A kind of multi-functional pre-dipping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204222206U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105196571A (en) * | 2015-09-29 | 2015-12-30 | 北京卫星制造厂 | Glue squeezing device for producing three-dimensional fiber reinforced composite materials |
| CN107841801A (en) * | 2017-11-11 | 2018-03-27 | 龙邦复合材料有限公司 | Carbon fibre carbonizing and prepreg assembly line and its production technology |
| CN107936513A (en) * | 2017-12-05 | 2018-04-20 | 镇江海威新材料科技有限公司 | A kind of unsaturated polyester prepreg and preparation method thereof of rapid curing, high-performance and low-cost |
| CN108525932A (en) * | 2018-06-12 | 2018-09-14 | 厦门复晟复合材料有限公司 | A kind of braided fiber dry method automatic double surface gluer and glue spreading method |
| CN108688008A (en) * | 2018-05-18 | 2018-10-23 | 苏州金纬片板膜智能装备有限公司 | Unidirectional preimpregnation composite production device |
| CN108688007A (en) * | 2017-04-12 | 2018-10-23 | 深圳市泰格尔航天航空科技有限公司 | A kind of two-component resin matrix prepreg Preparation equipment |
| CN109176963A (en) * | 2018-07-13 | 2019-01-11 | 南通日芝电力材料有限公司 | A kind of SYS prepreg processing technology |
| CN111347696A (en) * | 2020-03-12 | 2020-06-30 | 无锡利艾机械制造有限公司 | Carbon fiber cloth production process and production line thereof |
| CN111645340A (en) * | 2020-04-26 | 2020-09-11 | 青岛中集创赢复合材料科技有限公司 | Manufacturing equipment and production process of fiber reinforced prepreg sheet |
| CN113858751A (en) * | 2021-09-07 | 2021-12-31 | 东燊新材料科技(深圳)有限公司 | Processing equipment and processing technology for new material |
| CN115284487A (en) * | 2022-09-28 | 2022-11-04 | 北京玻钢院复合材料有限公司 | Preparation system and preparation method of premix for quartz fiber reinforced phenolic mould pressing part |
-
2014
- 2014-10-27 CN CN201420625048.7U patent/CN204222206U/en active Active
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105196571A (en) * | 2015-09-29 | 2015-12-30 | 北京卫星制造厂 | Glue squeezing device for producing three-dimensional fiber reinforced composite materials |
| CN108688007A (en) * | 2017-04-12 | 2018-10-23 | 深圳市泰格尔航天航空科技有限公司 | A kind of two-component resin matrix prepreg Preparation equipment |
| CN107841801A (en) * | 2017-11-11 | 2018-03-27 | 龙邦复合材料有限公司 | Carbon fibre carbonizing and prepreg assembly line and its production technology |
| CN107936513A (en) * | 2017-12-05 | 2018-04-20 | 镇江海威新材料科技有限公司 | A kind of unsaturated polyester prepreg and preparation method thereof of rapid curing, high-performance and low-cost |
| CN108688008A (en) * | 2018-05-18 | 2018-10-23 | 苏州金纬片板膜智能装备有限公司 | Unidirectional preimpregnation composite production device |
| CN108525932A (en) * | 2018-06-12 | 2018-09-14 | 厦门复晟复合材料有限公司 | A kind of braided fiber dry method automatic double surface gluer and glue spreading method |
| CN109176963A (en) * | 2018-07-13 | 2019-01-11 | 南通日芝电力材料有限公司 | A kind of SYS prepreg processing technology |
| CN111347696A (en) * | 2020-03-12 | 2020-06-30 | 无锡利艾机械制造有限公司 | Carbon fiber cloth production process and production line thereof |
| CN111645340A (en) * | 2020-04-26 | 2020-09-11 | 青岛中集创赢复合材料科技有限公司 | Manufacturing equipment and production process of fiber reinforced prepreg sheet |
| CN113858751A (en) * | 2021-09-07 | 2021-12-31 | 东燊新材料科技(深圳)有限公司 | Processing equipment and processing technology for new material |
| CN115284487A (en) * | 2022-09-28 | 2022-11-04 | 北京玻钢院复合材料有限公司 | Preparation system and preparation method of premix for quartz fiber reinforced phenolic mould pressing part |
| CN115284487B (en) * | 2022-09-28 | 2023-02-17 | 北京玻钢院复合材料有限公司 | Preparation system and preparation method of premix for quartz fiber reinforced phenolic mould pressing part |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204222206U (en) | A kind of multi-functional pre-dipping machine | |
| CN108214980B (en) | Equipment and method for preparing continuous fiber reinforced thermoplastic prepreg tape | |
| US10974418B2 (en) | Method of producing a fibrous material pre-impregnated with thermoplastic polymer in a fluid bed | |
| CN103921457B (en) | A kind of unidirectional sheet material adopting pultrude process to manufacture manufactures the method for fan blade main beam or auxiliary beam | |
| JP6495932B2 (en) | Process for producing thermoplastic polymer pre-impregnated fiber material using an aqueous dispersion of polymer | |
| CN105904611B (en) | A kind of ultra-thin continuous fiber reinforced thermoplastic resin prepreg and preparation method thereof | |
| CN105882077B (en) | A kind of method that use gluing technology prepares solwution method phenolic aldehyde prepreg | |
| CN104228087A (en) | Method for preparing composite material prepreg | |
| CN107866954A (en) | The manufacture method and equipment of continuous fiber reinforced thermoplastic resin prepreg tape | |
| CN209440832U (en) | A kind of fibre reinforced composites twine pressing molding device | |
| CN103587111A (en) | Surface treatment device of fiber enhanced composite material plain round rib for structural engineering | |
| CN204728054U (en) | A kind of for the manufacture of the equipment of multi-fibre compound without latitude cloth prepreg | |
| CN104074313B (en) | High intensity continuous composite material fiber mesh, production line and method | |
| CN203600603U (en) | Surface treatment device for fiber reinforced composite material plain bar for structural engineering | |
| CN107215050A (en) | A kind of fiberglass gel coat plate and preparation method thereof | |
| CN205152536U (en) | Shellproof cloth production facility of one -way no latitude of UD | |
| CN102602011B (en) | Intermittent impregnator for fiber prepreg and impregnation method thereof | |
| CN104339669A (en) | Gum dipping device and technology based on heat fusion method carbon fiber prepreg | |
| CN109176963A (en) | A kind of SYS prepreg processing technology | |
| CN203460436U (en) | Polyester film processing device | |
| CN105465141B (en) | A kind of pre-buried blade root fastenings part of pultrusion used for blades of wind driven generator and preparation method thereof | |
| CN104097359A (en) | Manufacturing method of multi-fiber composite continuous weftless fabric | |
| CN106584994A (en) | Glass fiber reinforced plastic gel-coated plate and preparation method thereof | |
| CN204282016U (en) | A kind of loom additional mechanism providing additional operation for resin-coating | |
| CN102294846B (en) | CF mesh reinforced carbon fiber prepreg and production technology thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |