CN204221933U - Blank of cored ceramics separated and collected device - Google Patents
Blank of cored ceramics separated and collected device Download PDFInfo
- Publication number
- CN204221933U CN204221933U CN201420676397.1U CN201420676397U CN204221933U CN 204221933 U CN204221933 U CN 204221933U CN 201420676397 U CN201420676397 U CN 201420676397U CN 204221933 U CN204221933 U CN 204221933U
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- blank
- cored ceramics
- separated
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- cored
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Abstract
The utility model discloses a kind of blank of cored ceramics separated and collected device, comprise base, the stock supporting plate be located on base, to be located on base slidably scraping wings, and be positioned at the receiving mechanism below scraping wings; Described stock supporting plate is provided with bearing material portion, and described scraping wings is provided with pusher portion, and bearing material portion is positioned at the top in pusher portion; Described receiving mechanism comprises the multiple rewinding pipes be located on base, and multiple rewinding case be positioned at correspondingly below rewinding pipe; The corresponding label of each rewinding case.The utility model can reduce maintenance time to injector and repair cost, improve the quality inspection efficiency of injector and the production efficiency of blank of cored ceramics, and structure is simple, cost of manufacture is low.The utility model is applicable to being applied to ceramic insertion core and makes on production line, for being separated from ceramic insertion core material all in one piece by blank of cored ceramics and collecting.
Description
Technical field
The utility model belongs to technical field of optical fiber communication, relates to the separation in blank of cored ceramics production process and collection, specifically a kind of blank of cored ceramics separated and collected device.
Background technology
Ceramic insertion core is the vital part in the joints of optical fibre, has the features such as intensity is high, good corrosion resistance, good insulation preformance, smooth surface, long service life.The operations such as the manufacture craft of ceramic insertion core comprises injection moulding, blank is separated, blank is degreasing sintered, grinding machine processing.
In injection moulding operation, multiple injection flow passage moulds of injector are respectively with label, after injection moulding, blank of cored ceramics is integrated on ceramic insertion core material all in one piece, ceramic insertion core material all in one piece is umbrella-shaped structure, centre is with newel, and blank is uniformly distributed in the periphery of beveled structure, and ceramic insertion core material all in one piece also has mark to the injection molding runner of blank of cored ceramics.In prior art, the marginal existence burr of the blank of cored ceramics after separation, increases blank of cored ceramics following process difficulty.In addition, after blank of cored ceramics is separated, all blank of cored ceramics are collected in a rewinding case, if there is plastic injection quality problem in blank of cored ceramics, just need all injection flow passage moulds of injector be overhauled or be adjusted, add maintenance time, reduce production efficiency.
Utility model content
For solving the above deficiency existed in prior art, the utility model provides a kind of blank of cored ceramics separated and collected device, with minimizing to the maintenance time of injector and repair cost, improve the quality inspection efficiency of injector and the production efficiency of blank of cored ceramics, and structure is simple, cost of manufacture is low.
For achieving the above object, the technical scheme that adopts of the utility model is as follows:
A kind of blank of cored ceramics separated and collected device, for the blank of cored ceramics be integrated on ceramic insertion core material all in one piece being separated from ceramic insertion core material all in one piece and collecting, this device comprises base, the stock supporting plate be located on base, to be located on base the scraping wings that can slide relative to scraping wings, and be positioned at the receiving mechanism below scraping wings;
Described stock supporting plate is provided with bearing material portion for placing ceramic lock pin material all in one piece and corresponding with ceramic insertion core monolith structures, described scraping wings is provided with the pusher portion be separated from ceramic insertion core material all in one piece for promoting blank of cored ceramics, and described bearing material portion is positioned at the top in pusher portion;
Described receiving mechanism comprises that to be located at quantity on base identical with blank of cored ceramics quantity, and the rewinding pipe that position is corresponding with blank of cored ceramics, and multiple rewinding case with label label be positioned at correspondingly below rewinding pipe.
As to restriction of the present utility model, described bearing material portion comprises and is located on stock supporting plate, and quantity is identical with the quantity of blank of cored ceramics, the bearing material hole passed for making blank of cored ceramics; Described pusher portion comprises and bearing material hole site multiple shoving hole one to one; The aperture of described bearing material hole, shoving hole is greater than the diameter of blank of cored ceramics; Described rewinding pipe and shoving hole one_to_one corresponding.
Limit as to another kind of the present utility model, described base is provided with through hole, and multiple rewinding Guan Jun is arranged in through hole; The tail end of each described rewinding pipe is connected with flexible pipe, and the tail end of flexible pipe is positioned at rewinding case.
Limit as to of the present utility model the third, described base is fixedly connected with holder, and one end of stock supporting plate is stiff end, and this end is connected with holder, and stock supporting plate can rotate around described stiff end.
As to the 4th kind of restriction of the present utility model, described base is fixed with slide mechanism, and described scraping wings is fixed on slide mechanism.
As the restriction to aforesaid way, described slide mechanism comprises the slide rail be fixed on base, be stuck on slide rail and the slide block be slidably matched with slide rail, and described slide block and scraping wings connect firmly.
The utility model also has a kind of restriction, and described base is fixed in frame.
Owing to have employed technique scheme, compared with prior art, acquired technological progress is the utility model:
The utility model can realize blank of cored ceramics and be separated from automatic or manual ceramic insertion core material all in one piece, ceramic insertion core material all in one piece is positioned on stock supporting plate, blank of cored ceramics is through bearing material portion and pusher portion, scraping wings can move relative to stock supporting plate small distance, in scraping wings moving process, blank of cored ceramics is subject to pusher portion and touches and the power that is squeezed, and then be separated from ceramic insertion core material all in one piece, blank of cored ceramics edge impulse-free robustness after separation, reduce the difficulty of blank of cored ceramics following process, and the length of the blank of cored ceramics using this device to be separated is less than the length of the blank of cored ceramics using traditional-handwork separator to be separated, this reduces the amount of grinding of the follow-up end surface grinding operation of blank of cored ceramics, and then decrease the production time of end surface grinding, improve the production efficiency of blank of cored ceramics,
Multiple rewinding case of the present utility model is respectively with label label, the label of each rewinding case is unique, be integrated in corresponding rewinding case after the injection molding blank of cored ceramics of different runners is separated, when there is plastic injection quality problem in blank of cored ceramics, as long as the label of the rewinding case be positioned at according to blank of cored ceramics keeps in repair corresponding injection flow passage mould, save maintenance time and repair cost, heighten quality inspection efficiency and production efficiency;
In addition, after blank of cored ceramics separation, stock supporting plate rotates around stiff end automatically or manually, and in stock supporting plate rotary course, surplus material departs from stock supporting plate and falls into rewinding case under the effect of thrust, expects the blank of cored ceramics product after falling into separation in order to avoid surplus.
The utility model is applicable to being applied to ceramic insertion core and makes on production line, for being separated from ceramic insertion core material all in one piece by blank of cored ceramics and collecting.
Accompanying drawing explanation
Below in conjunction with drawings and the specific embodiments, the utility model is further described in detail.
Fig. 1 is the structural representation of the utility model embodiment 1;
Fig. 2 is the structural representation (not comprising frame 10, rewinding case 14 and flexible pipe 16) of another angle of Fig. 1;
Fig. 3-4 is respectively the structural representation of stock supporting plate 2 in Fig. 1, scraping wings 3;
Fig. 5 is the structural representation of the slide mechanism in Fig. 1;
Fig. 6 is the structural representation of the utility model embodiment 2;
Fig. 7 is the structural representation (not comprising frame 10, rewinding case 14 and flexible pipe 16) of another angle of Fig. 6;
Fig. 8 is the structural representation of the receiving mechanism in Fig. 6;
Fig. 9 is the structural representation of the ceramic insertion core material all in one piece 17 in the utility model enforcement 1, embodiment 2.
In figure: 1, base; 2, stock supporting plate; 21, bearing material hole; 3, scraping wings; 31, shoving hole; 4, holder; 5, the first cylinder; 6, the first cylinder rod; 7, the second cylinder; 8, the second cylinder rod; 9, connecting lever; 10, frame; 11, slide rail; 12, slide block; 13, rewinding pipe; 14, rewinding case; 15, connecting rod; 16, flexible pipe; 17, ceramic insertion core material all in one piece; 18, blank of cored ceramics.
Detailed description of the invention
embodiment 1
A kind of blank of cored ceramics separated and collected device, structure as shown in Figure 1-2, for the blank of cored ceramics be integrated on ceramic insertion core material all in one piece 17 18 being separated from ceramic insertion core material all in one piece 17 and collecting, this device comprises frame 10, base 1, stock supporting plate 2, scraping wings 3, slide mechanism, and receiving mechanism.
Base 1 is fixed on the top of frame 10.
The top of base 1 is fixedly connected with holder 4, and one end of stock supporting plate 2 is connected with holder 4, and stock supporting plate 2 can rotate around this stiff end.Stock supporting plate 2 is provided with bearing material portion for placing ceramic lock pin material all in one piece 17 and corresponding with ceramic insertion core material all in one piece 17 structure, namely bearing material portion comprise the center disk for placing ceramic lock pin material all in one piece 17 through hole, for the quantity that makes blank of cored ceramics 18 the pass multiple bearing material holes 21 identical with blank of cored ceramics 18 quantity, and the position between connecting through hole and bearing material hole 21, the aperture in bearing material hole 21 is less than the diameter of blank of cored ceramics 18.The thickness at place of bearing material portion is less than the thickness at other positions of stock supporting plate 2 except bearing material portion, as shown in Fig. 3,9.
Scraping wings 3 is located on base 1, scraping wings 3 is provided with the pusher portion be separated from ceramic insertion core material all in one piece 17 for promoting blank of cored ceramics 18, pusher portion is positioned at the below in bearing material portion, comprise the multiple shoving holes 31 corresponding with position, bearing material hole 21, the aperture of shoving hole 31 is less than the diameter of blank of cored ceramics 18, as shown in Figure 4.
Slide mechanism comprises slide rail 11, slide block 12.Slide rail 11 is provided with two, is fixed on base 1 at equal intervals, and the distance between two slide rails 11 is less than the width of scraping wings 3, as shown in Figure 5.On every bar slide rail 11, card has two pieces of slide blocks 12 respectively, and the top of slide block 12 is embedded in scraping wings 3, and then connects firmly with scraping wings 3.
Receiving mechanism comprises multiple rewinding pipe 13 and multiple rewinding case 14.The position corresponding to pusher portion of base 1 is provided with through hole, and multiple rewinding pipe 13 is all fixed in through hole, and the quantity of rewinding pipe 13 is identical with the quantity of blank of cored ceramics 18, and the position of rewinding pipe 13 is corresponding up and down with the position of shoving hole 31.The tail end of each rewinding pipe 13 is connected with a flexible pipe 16, and the tail end of each flexible pipe 16 is positioned at a rewinding case 14, each rewinding case 14 posts label label, and these label label are corresponding with the label of the injection flow passage mould of injector.
The course of work of the present embodiment is as follows:
The manipulator of injector is used vertically to be positioned in bearing material portion by the ceramic insertion core material all in one piece 17 completed in injection moulding operation, aperture due to bearing material hole 21, shoving hole 31 is less than the diameter of blank of cored ceramics 18, and blank of cored ceramics 18 and bearing material hole 21, shoving hole 31 are contactless.After ceramic insertion core material all in one piece 17 is thrown in, artificial promote scraping wings 3 (or backward) mobile 2-3mm, then scraping wings 3 return along its length forward.In scraping wings 3 moving process, blank of cored ceramics 18 is subject to the touching of shoving hole 31 and the power that is squeezed, because blank of cored ceramics 18 is more fragile with the junction of ceramic insertion core material all in one piece 17, blank of cored ceramics 18 can be separated from ceramic insertion core material all in one piece 17 after being touched, blank of cored ceramics 18 after separation falls into rewinding pipe 13, finally concentrates in rewinding case 14 through flexible pipe 16.After separation completes, manually promote stock supporting plate 2 around stiff end quick rotation, in stock supporting plate 2 rotary course, surplus material departs from stock supporting plate 2 under the effect of thrust, artificial again the detritus on stock supporting plate to be cleaned, return after stock supporting plate 2 is clean, then carry out the separation of next ceramic insertion core material all in one piece 17.
When there is plastic injection quality problem in blank of cored ceramics 18, as long as according to the label of the rewinding case 14 that blank of cored ceramics 18 is positioned at, corresponding injection flow passage mould is keeped in repair, saves maintenance time and repair cost, improve production efficiency and quality inspection efficiency.
embodiment 2
A kind of blank of cored ceramics separated and collected device, structure as shown in fig. 6-7, for the blank of cored ceramics be integrated on ceramic insertion core material all in one piece 17 18 being separated from ceramic insertion core material all in one piece 17 and collecting, the difference of the present embodiment and embodiment 1 is: this device is automatic separated and collected device, comprises frame 10, base 1, stock supporting plate 2, first pushing mechanism, scraping wings 3, slide mechanism, receiving mechanism and electrical control mechanism.
Base 1 is fixed on the top of frame 10.
The top of base 1 is fixedly connected with holder 4, and one end of stock supporting plate 2 is connected with holder 4, and stock supporting plate 2 can rotate around this stiff end.Stock supporting plate 2 is provided with bearing material portion for placing ceramic lock pin material all in one piece 17 and corresponding with ceramic insertion core material all in one piece 17 structure, namely bearing material portion comprise the center disk for placing ceramic lock pin material all in one piece 17 through hole, for the quantity that makes blank of cored ceramics 18 the pass multiple bearing material holes 21 identical with blank of cored ceramics 18 quantity, and the position between connecting through hole and bearing material hole 21, as shown in Fig. 3,9, the aperture in bearing material hole 21 is less than the diameter of blank of cored ceramics 18.The thickness at place of bearing material portion is less than the thickness at other positions of stock supporting plate 2 except bearing material portion.The top of stock supporting plate 2 is provided with the gas blow pipe (not shown) be connected with base 1.
First pushing mechanism comprises and is fixed on the first cylinder 5, first cylinder 5 on base 1 and is connected through the sidewall of connecting rod 15 with stock supporting plate 2 with the end of telescopic first cylinder rod 6, first cylinder rod 6.
Scraping wings 3 is located on base 1, scraping wings 3 is provided with the pusher portion be separated from ceramic insertion core material all in one piece 17 for promoting blank of cored ceramics 18, pusher portion is positioned at the below in bearing material portion, comprise the multiple shoving holes 31 corresponding with position, bearing material hole 21, as shown in Figure 4, the aperture of shoving hole 31 is less than the diameter of blank of cored ceramics 18.
Slide mechanism comprises slide rail 11, slide block 12 and the second pushing mechanism.As shown in Figure 8, slide rail 11 is provided with two, is fixed on base 1 at equal intervals, and the distance between two slide rails 11 is less than the width of scraping wings 3.On every bar slide rail 11, card has two pieces of slide blocks 12 respectively, and the top of slide block 12 is embedded in scraping wings 3 and then connects firmly with scraping wings 3.
Second pushing mechanism comprises and is fixed on the second cylinder 7, second cylinder 7 on base 1 and is connected through the sidewall of connecting lever 9 with scraping wings 3 with the end of telescopic second cylinder rod 8, second cylinder rod 8.
Receiving mechanism comprises multiple rewinding pipe 13 and multiple rewinding case 14.The position corresponding to pusher portion of base 1 is provided with through hole, and multiple rewinding pipe 13 is all fixed in through hole, and the quantity of rewinding pipe 13 is identical with the quantity of blank of cored ceramics 18, and the position of rewinding pipe 13 is corresponding up and down with the position of shoving hole 31.The tail end of each rewinding pipe 13 is connected with a flexible pipe 16, and the tail end of each flexible pipe 16 is positioned at a rewinding case 14, each rewinding case 14 posts label label, and these label label are corresponding with the label of the injection flow passage mould of injector.
Electrical control mechanism comprises and is individually fixed on base 1, for controlling the first magnetic valve that the first cylinder 5 runs, for controlling the second magnetic valve that the second cylinder 7 runs and the 3rd magnetic valve opened and closed for controlling gas blow pipe that is connected with gas blow pipe.
The course of work of the present embodiment is as follows:
The manipulator of injector is used vertically to be positioned in bearing material portion by the ceramic insertion core material all in one piece 17 completed in injection moulding operation, aperture due to bearing material hole 21, shoving hole 31 is less than the diameter of blank of cored ceramics 18, and blank of cored ceramics 18 and bearing material hole 21, shoving hole 31 are contactless.After ceramic insertion core material all in one piece 17 is thrown in, the second magnetic valve is connected, and the second cylinder 7 starts, second cylinder rod 8 promotes scraping wings 3 (or backward) mobile 2-3mm along its length forward, after mobile slight distance, the second cylinder rod 8 is regained (or stretching out), scraping wings 3 return.In scraping wings 3 moving process, blank of cored ceramics 18 is subject to the touching of shoving hole 31 and the power that is squeezed, because blank of cored ceramics 18 is more fragile with the junction of ceramic insertion core material all in one piece 17, blank of cored ceramics 18 can be separated from ceramic insertion core material all in one piece 17 after being touched, blank of cored ceramics 18 after separation falls into rewinding pipe 13, finally concentrates in rewinding case 14 through flexible pipe 16.After separation completes, the first magnetic valve is connected, first cylinder 5 starts, first cylinder rod 6 promotes stock supporting plate 2 around stiff end quick rotation, in stock supporting plate 2 rotary course, surplus material departs from stock supporting plate 2 under the effect of thrust, the rotational angle of stock supporting plate 2 is determined according to the stroke of the first cylinder rod 6, and stroke and the speed of the first cylinder rod 6 are adjustable.After surplus material departs from from stock supporting plate 2, the 3rd magnetic valve is connected, and gas blow pipe is opened, and blow away the detritus on stock supporting plate 2, then the first cylinder rod 6 reclaims, and stock supporting plate 2 goes back to original position, carries out the separation of next ceramic insertion core material all in one piece 17 after stock supporting plate 2 is clean again.
When there is plastic injection quality problem in blank of cored ceramics 18, as long as according to the label of the rewinding case 14 that blank of cored ceramics 18 is positioned at, corresponding injection flow passage mould is keeped in repair, saves maintenance time and repair cost, improve production efficiency and quality inspection efficiency.
Claims (10)
1. a blank of cored ceramics separated and collected device, for the blank of cored ceramics be integrated on ceramic insertion core material all in one piece being separated from ceramic insertion core material all in one piece and collecting,
it is characterized in that:this device comprises base, the stock supporting plate be located on base, to be located on base the scraping wings that can slide relative to scraping wings, and be positioned at the receiving mechanism below scraping wings;
Described stock supporting plate is provided with bearing material portion for placing ceramic lock pin material all in one piece and corresponding with ceramic insertion core monolith structures, described scraping wings is provided with the pusher portion be separated from ceramic insertion core material all in one piece for promoting blank of cored ceramics, and described bearing material portion is positioned at the top in pusher portion;
Described receiving mechanism comprises that to be located at quantity on base identical with blank of cored ceramics quantity, and the rewinding pipe that position is corresponding with blank of cored ceramics, and multiple rewinding case with label label be positioned at correspondingly below rewinding pipe.
2. blank of cored ceramics separated and collected device according to claim 1,
it is characterized in that:described bearing material portion comprises and is located on stock supporting plate, and quantity is identical with the quantity of blank of cored ceramics, the bearing material hole passed for making blank of cored ceramics; Described pusher portion comprises and bearing material hole site multiple shoving hole one to one; The aperture of described bearing material hole, shoving hole is greater than the diameter of blank of cored ceramics; Described rewinding pipe and shoving hole one_to_one corresponding.
3. blank of cored ceramics separated and collected device according to claim 1 and 2,
it is characterized in that:described base is provided with through hole, and multiple rewinding Guan Jun is arranged in through hole; The tail end of each described rewinding pipe is connected with flexible pipe, and the tail end of flexible pipe is positioned at rewinding case.
4. blank of cored ceramics separated and collected device according to claim 1 and 2,
it is characterized in that:described base is fixedly connected with holder, and one end of stock supporting plate is stiff end, and this end is connected with holder, and stock supporting plate can rotate around described stiff end.
5. blank of cored ceramics separated and collected device according to claim 1 and 2,
it is characterized in that:described base is fixed with slide mechanism, and described scraping wings is fixed on slide mechanism.
6. blank of cored ceramics separated and collected device according to claim 5,
it is characterized in that:described slide mechanism comprises the slide rail be fixed on base, be stuck on slide rail and the slide block be slidably matched with slide rail, and described slide block and scraping wings connect firmly.
7. the blank of cored ceramics separated and collected device according to claim 1,2 or 6,
it is characterized in that:described base is fixed in frame.
8. blank of cored ceramics separated and collected device according to claim 3,
it is characterized in that:described base is fixed in frame.
9. blank of cored ceramics separated and collected device according to claim 4,
it is characterized in that:described base is fixed in frame.
10. blank of cored ceramics separated and collected device according to claim 5,
it is characterized in that:described base is fixed in frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420676397.1U CN204221933U (en) | 2014-11-13 | 2014-11-13 | Blank of cored ceramics separated and collected device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420676397.1U CN204221933U (en) | 2014-11-13 | 2014-11-13 | Blank of cored ceramics separated and collected device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204221933U true CN204221933U (en) | 2015-03-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420676397.1U Expired - Fee Related CN204221933U (en) | 2014-11-13 | 2014-11-13 | Blank of cored ceramics separated and collected device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204221933U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112092177A (en) * | 2020-10-09 | 2020-12-18 | 湖南中科光电有限公司 | Automatic separation device for ceramic ferrule blank |
-
2014
- 2014-11-13 CN CN201420676397.1U patent/CN204221933U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112092177A (en) * | 2020-10-09 | 2020-12-18 | 湖南中科光电有限公司 | Automatic separation device for ceramic ferrule blank |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150325 Termination date: 20171113 |
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| CF01 | Termination of patent right due to non-payment of annual fee |