CN204221170U - Based on the automatic welding platform control system of PLC - Google Patents
Based on the automatic welding platform control system of PLC Download PDFInfo
- Publication number
- CN204221170U CN204221170U CN201420570096.0U CN201420570096U CN204221170U CN 204221170 U CN204221170 U CN 204221170U CN 201420570096 U CN201420570096 U CN 201420570096U CN 204221170 U CN204221170 U CN 204221170U
- Authority
- CN
- China
- Prior art keywords
- plc
- welder
- control system
- servo
- automatic welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Resistance Welding (AREA)
Abstract
The utility model belongs to welding control technology field, and particularly relate to a kind of automatic welding platform control system based on PLC, transmission system comprises servomotor, guide rail, delivery platform, and servomotor is connected with delivery platform, and delivery platform is provided with guide rail; Sectional fixture system comprises A.C. welder, and A.C. welder is connected with electrode cylinder, electric signal sensor respectively, and A.C. welder is provided with welding gun; Control system comprises PLC, PLC is connected with servo-driver, A.C. welder control cabinet, human-computer interaction interface, proximity transducer, control button respectively, servo-driver is connected with servomotor, and A.C. welder control cabinet is connected with magnetic valve, and magnetic valve is connected with electrode cylinder.The beneficial effects of the utility model are: the welding control procedure that automatically can complete ladder beam, decreases the quantity of operating personnel, also reduces the labour intensity of operating personnel simultaneously, achieve the automated production of ladder beam welding.
Description
Technical field
The utility model belongs to welding control technology field, particularly relates to a kind of automatic welding platform control system based on PLC.
Background technology
Ladder beam has a wide range of applications in mining listed corporations, and especially in tunnelling process, ladder beam coordinates acting in conjunction in the protection at top, tunnel with anchor pole, annual use amount is very huge; But the production of ladder beam mainly still adopts the mode of production of welding manually to carry out at present.When producing, must be in outdoor open environment, welding process produces a lot of smog dust pollution, and personnel labor intensity is large, and this mode of production production cost is high, and production efficiency is low.
Utility model content
In order to overcome above-mentioned the deficiencies in the prior art, the utility model provides a kind of automatic welding platform control system based on PLC, automatically the welding control procedure of ladder beam can be completed, decrease the quantity of operating personnel, also reduce the labour intensity of operating personnel simultaneously, achieve the automated production of ladder beam welding.
To achieve these goals, the utility model adopts following technical scheme:
A kind of automatic welding platform control system based on PLC, it is characterized in that comprising transmission system, sectional fixture system, welding system, control system, described transmission system comprises servomotor, guide rail, delivery platform, described servomotor is connected with described delivery platform, and described delivery platform is provided with described guide rail;
Described sectional fixture system comprises A.C. welder, and described A.C. welder is connected with electrode cylinder, electric signal sensor respectively, and described A.C. welder is provided with welding gun;
Described control system comprises PLC, described PLC is connected with servo-driver, A.C. welder control cabinet, human-computer interaction interface, proximity transducer, control button respectively, described servo-driver is connected with described servomotor, described A.C. welder control cabinet is connected with magnetic valve, and described magnetic valve is connected with described electrode cylinder.
Be provided with micro computer in described A.C. welder control cabinet, described A.C. welder is connected with described PLC by described micro computer.
Be provided with memory in described PLC, described servo-driver is connected with described PLC with digital output passage by the high-speed pulse output passage in described PLC.
Described PLC system is Siemens S7200 series CPU 226.
Described servomotor is Delta ASDA-B2 series of servo motor.
Described servo-driver is ASD-B2-1521-B servo-driver.
Described human-computer interaction interface is Delta DOP-B07S201 human-computer interaction interface, and described human-computer interaction interface is connected by RS485 interface with described PLC.
The beneficial effects of the utility model are: adjusted manufacturing parameter by human-computer interaction interface, can realize the Flexible Production of ladder beam, make same set of automatic welding platform can weld the product of multiple different size.The hardware such as Integrated Human Machine Interaction interface, PLC and servo control technique, achieve the automated production of ladder beam welding, change traditional human weld's ladder beam mode, operating personnel are made to be kept to 2 people, substantially increase production efficiency, alleviate labour intensity, greatly improve production environment, for enterprise has saved production cost.This control system is verified through actual production, and runnability is good, reliability is high, under the prerequisite meeting product quality, not only increases production efficiency, has also greatly saved production cost, for enterprise creates more value.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is control chart of the present utility model.
In figure, 1, servomotor, 2, guide rail, 3, delivery platform, 4, A.C. welder, 5, electrode cylinder, 6, electric signal sensor, 7, workbench, 8, support, 9, fixture, 10, T-slot, 11, servo-driver, 12, A.C. welder control cabinet, 13, human-computer interaction interface, 14, proximity transducer, 15, control button, 16, magnetic valve, 17, PLC, 18, control system, 19, workpiece.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is explained.
As shown in Figure 1 and Figure 2, the utility model provides a kind of automatic welding platform control system 18 based on PLC17, comprise transmission system, sectional fixture 9 system, welding system, control system 18, described transmission system comprises servomotor 1, guide rail 2, delivery platform 3, gear, described servomotor 1 is connected with described delivery platform 3, and described delivery platform 3 is provided with described guide rail 2; Transmission system is used for carrying long reinforcing bar workpiece 19 to be welded and bar dowel workpiece 19 in process of production.Servomotor 1 is as the power source of whole transmission system, and by reducer output shaft, driven gear pinion rack, makes delivery platform 3 move on guide rail 2.By control system 18, accurately long and short reinforcing bar workpiece 19 location can be transported to welding position, ensure that often organizing bar dowel workpiece 19 to be welded is accurately parked in welding system electrode centers position.
Described sectional fixture 9 system comprises A.C. welder 4, and described A.C. welder 4 is connected with electrode cylinder 5, electric signal sensor 6 respectively, and described A.C. welder 4 is provided with welding gun; The electrode of electrode cylinder 5 adopts left and right to add middle common electrode form to entering 2 electrodes, carries out spot welding, and adopt large-diameter cylinder to add pressure power as electrode to long and short reinforcing bar workpiece 19 pad, ensures the firm, reliable of reinforcing bar workpiece 19 welding process.Near delivery platform 3, be provided with workbench 7, described workbench 7 is fixed with fixture 9 by support 8, fixture 9, for clamping reinforcing bar workpiece 19, prevents the bending of the especially long reinforcing bar workpiece 19 of reinforcing bar workpiece 19.Fixture 9 is provided with T-slot 10, for adjustment and fixed bearing fixture 9.
Described control system 18 comprises PLC17, described PLC17 is connected with servo-driver 11, A.C. welder control cabinet 12, human-computer interaction interface 13, proximity transducer 14, control button 15 respectively, described servo-driver 11 is connected with described servomotor 1, described A.C. welder control cabinet 12 is connected with magnetic valve 16, and described magnetic valve 16 is connected with described electrode cylinder 5.Be provided with memory in described PLC17, described servo-driver 11 is connected with described PLC17 with digital output passage by the high-speed pulse output passage in described PLC17.
Described PLC17 system is that the PLC17 of Siemens S7200 series CPU 226, Siemens CPU 226 can realize 2 group transistor 20kHZ high-speed pulse outputs and independently high-speed counter function simultaneously, meets technological requirement completely.
Described servomotor 1 is Delta ASDA-B2 series of servo motor 1.
Described servo-driver 11 is ASD-B2-1521-B servo-driver 11.
Be provided with micro computer in described A.C. welder control cabinet 12, described A.C. welder 4 is by carrying out Signal transmissions between described micro computer and described PLC17.And adopt microcomputerized control welding current and weld interval.Micro computer and PLC17 are controlled by digital quantity signal, and man-machine interface can be selected the current welding parameter that will use.
Described human-computer interaction interface 13 is Delta DOP-B07S201 human-computer interaction interface 13, described human-computer interaction interface 13 is connected by RS485 interface with described PLC17, by manufacturing parameter stored in control system 18, on-line debugging and operation can be carried out easily to automatic welding platform, interference free performance is excellent, and observes directly perceived.Described human-computer interaction interface 13 comprises main operation interface and manual picture, and main operation interface mainly includes manufacturing parameter input, display system running status, and manually automatic switchover and program start the functions such as stopping; Manual picture mainly completes single step adjustment or program because of hand-reset function when the factors such as unexpected power-off surprisingly stop.
Select Korea S Autonics proximity switch, this Product checking precision ± 0.2mm, signaling rate is fast, response frequency 50Hz, the accuracy of locating when ensure that transmission system and welding system run.
Above an example of the present utility model has been described in detail, but described content being only preferred embodiment of the present utility model, can not being considered to for limiting practical range of the present utility model.All equalizations done according to the utility model application range change and improve, and all should still belong within patent covering scope of the present utility model.
Claims (7)
1. the automatic welding platform control system based on PLC, it is characterized in that comprising transmission system, sectional fixture system, welding system, control system, described transmission system comprises servomotor, guide rail, delivery platform, described servomotor is connected with described delivery platform, and described delivery platform is provided with described guide rail;
Described sectional fixture system comprises A.C. welder, and described A.C. welder is connected with electrode cylinder, electric signal sensor respectively, and described A.C. welder is provided with welding gun;
Described control system comprises PLC, described PLC is connected with servo-driver, A.C. welder control cabinet, human-computer interaction interface, proximity transducer, control button respectively, described servo-driver is connected with described servomotor, described A.C. welder control cabinet is connected with magnetic valve, and described magnetic valve is connected with described electrode cylinder.
2. the automatic welding platform control system based on PLC according to claim 1, is characterized in that being provided with micro computer in described A.C. welder control cabinet, and described A.C. welder is connected with described PLC by described micro computer.
3. the automatic welding platform control system based on PLC according to claim 1, is characterized in that being provided with memory in described PLC, and described servo-driver is connected with described PLC with digital output passage by the high-speed pulse output passage in described PLC.
4. the automatic welding platform control system based on PLC according to claim 1, is characterized in that described PLC system is Siemens S7200 series CPU 226.
5. the automatic welding platform control system based on PLC according to claim 1, is characterized in that described servomotor is Delta ASDA-B2 series of servo motor.
6. the automatic welding platform control system based on PLC according to claim 1, is characterized in that described servo-driver is ASD-B2-1521-B servo-driver.
7. the automatic welding platform control system based on PLC according to claim 1, it is characterized in that described human-computer interaction interface is Delta DOP-B07S201 human-computer interaction interface, described human-computer interaction interface is connected by RS485 interface with described PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420570096.0U CN204221170U (en) | 2014-09-29 | 2014-09-29 | Based on the automatic welding platform control system of PLC |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420570096.0U CN204221170U (en) | 2014-09-29 | 2014-09-29 | Based on the automatic welding platform control system of PLC |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204221170U true CN204221170U (en) | 2015-03-25 |
Family
ID=52919313
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420570096.0U Expired - Fee Related CN204221170U (en) | 2014-09-29 | 2014-09-29 | Based on the automatic welding platform control system of PLC |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204221170U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499744A (en) * | 2016-02-02 | 2016-04-20 | 安徽工程大学 | Automatic welder control system of four-position auto radiator and welding point adjusting method |
-
2014
- 2014-09-29 CN CN201420570096.0U patent/CN204221170U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499744A (en) * | 2016-02-02 | 2016-04-20 | 安徽工程大学 | Automatic welder control system of four-position auto radiator and welding point adjusting method |
| CN105499744B (en) * | 2016-02-02 | 2017-11-21 | 安徽工程大学 | Four station automobile radiators automatic welding machine control systems and solder joint method of adjustment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203778918U (en) | Visual positioning four-axis heteromorphic bar solder wire automatic welding machine | |
| CN203778917U (en) | Four-axis automatic welding machine for special-shaped single-head tin wire | |
| CN201490555U (en) | Automatic double-end enamelled wire spot-welding machine | |
| CN205363056U (en) | Coordinate welding machine | |
| CN103737211A (en) | Robot automatic welding tool system | |
| CN205996422U (en) | A kind of Cartesian coordinate type welding robot | |
| CN204221170U (en) | Based on the automatic welding platform control system of PLC | |
| CN204195099U (en) | Driver's cabin spot welding robot device | |
| CN202639601U (en) | Alternating-current direct-current tungsten inert gas (TIG) automatic welding arc-voltage tracking system | |
| CN203878061U (en) | Triaxial special-shaped strip single-head tin wire automatic welding machine | |
| CN204524519U (en) | A kind of robot welding system for welding luffing piston rod earrings | |
| CN204339117U (en) | A kind of double-sided automatic spot welding machine control device | |
| CN204818510U (en) | Full -automatic LED lamp spot welding equipment | |
| CN204195004U (en) | Internal bore groove clamp for machining | |
| CN114131144A (en) | Welding real-time arc voltage control system and control method thereof | |
| CN202555993U (en) | Portable numerical control cutting machine | |
| CN203649663U (en) | Double-workpiece three-dimensional curve cylinder welding machine | |
| CN203459599U (en) | Automatic start point cutting off device of looped welding machine | |
| CN104827233A (en) | Automatic XY-axis servo power welding machine | |
| CN205147565U (en) | Automatic equipment is got ready to welding machine | |
| CN204353634U (en) | A kind of welder | |
| CN203726004U (en) | Sophisticated electric welding machine for small-sized automobile parts | |
| CN208945746U (en) | A kind of axis band Numerical control cutting indexing processing unit (plant) | |
| CN203526865U (en) | Four-gun four-axis automatic welding machine | |
| CN202780131U (en) | Linear cutting machine division control system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150325 Termination date: 20170929 |