CN204220410U - A kind of two-sided continuous coating system - Google Patents
A kind of two-sided continuous coating system Download PDFInfo
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- CN204220410U CN204220410U CN201420690444.8U CN201420690444U CN204220410U CN 204220410 U CN204220410 U CN 204220410U CN 201420690444 U CN201420690444 U CN 201420690444U CN 204220410 U CN204220410 U CN 204220410U
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- corona machine
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Abstract
The utility model discloses a kind of two-sided continuous coating system, comprise unwinding unit, storage rack, two-sided corona machine, rolling unit, base, frame, first coater unit and the second coater unit, unwinding unit is provided with in the middle part of described base, the left side of unwinding unit is provided with the first coater unit, the left side of the first coater unit is provided with storage rack, two-sided corona machine and rolling unit, storage rack, two-sided corona machine and rolling unit are located on base from left to right successively, the right side of unwinding unit is provided with the second coater unit, described unwinding unit, first coater unit, second coater unit, be in transmission connection successively between storage rack and two-sided corona machine, first coater unit is contrary with the transmission direction of the second coater unit.It is little that the two-sided continuous coating machine of the utility model has floor space, once unreels, namely rolling realize base material double spread, and middle uninterrupted continuously, and coating cost is low, the high and measured advantage of matter of efficiency.
Description
Technical field
The utility model relates to apparatus for coating, specifically refers to a kind of two-sided continuous coating system.
Background technology
Solar pond backboard makes industry, traditional coating system mostly is one side coater, it has following shortcoming and/or deficiency: 1, the semi-finished product of base material after coated on one side completes, need be transported on an other coating machine, it is transported to the process of another coating machine from a coating machine, easily product surface is wiped flower, even break, have a strong impact on the quality of product; 2, the process of whole in-plant stock handling, wastes a large amount of man power and materials, adds production cost; 3, during from in-plant stock handling First coating machine being completed coated on one side to second coating machine, product is from heat to cold again to warm, and Long-Time Service wastes a large amount of energy; 4, when production second fluorine layer, coating semi-finished product are simultaneously cold to get off, and product could be dried by the need of production more time, and it not only wastes energy, and production efficiency is also low; 5, plant area need arrange the half-finished rest area of coating one side, takies plant area's area.
Utility model content
It is little that the purpose of this utility model is to provide a kind of floor space, and once unreel, rolling completes the two-sided continuously uninterrupted coating of base material, coating cost is low, the high and measured two-sided continuous coating system of matter of efficiency.
The utility model can be achieved through the following technical solutions:
A kind of two-sided continuous coating system, comprise unwinding unit, rolling unit, base, frame, delivery unit, first coater unit and the second coater unit, unwinding unit is provided with in the middle part of described base, the left side of unwinding unit is provided with the first coater unit, the left side of the first coater unit is provided with rolling unit, rolling unit is located on base, the right side of unwinding unit is provided with the second coater unit, described frame is provided with delivery unit, described delivery unit comprises live-roller, described unwinding unit, first coater unit, be in transmission connection successively between second coater unit and rolling unit, the first described coater unit comprises the first baking unit, the second described coater unit comprises the second baking unit, second baking unit is positioned at the top of the first baking unit, and the length of the second baking unit is greater than the length of the first baking unit, be provided with between first coater unit and the second coater unit and turn to live-roller, first coater unit is contrary with the transmission direction of the second coater unit.Turn to the setting of live-roller, in order to change the transmission direction of the second coater unit, make the second coater unit contrary with the first coater unit transmission direction, first coater unit is air contact surfaces coating fluorine layer, second coater unit is EVA contact surface coating fluorine layer, base material is unreeled by unwinding unit, then by delivery unit, base material is sent to the first coater unit successively, second coater unit carries out double spread, after double spread completes, wrap-up is entered through the transmission of machine delivery unit, bundling operation is carried out to the semi-finished product that double spread completes, first coater unit to the second coater unit directly transmits through delivery unit, without the need to artificial or machine carrying, eliminate carrying link, namely reduce costs, improve again production efficiency and product quality, in addition, the up-down structure of the first baking unit and the second baking unit is arranged, decrease the first baking box quantity of the first baking unit, save the energy, reduce cost, and reduce the floor space of coating system.
Further, the 3rd storage rack and two-sided corona machine is provided with between described rolling unit and the second coater unit, 3rd storage rack and two-sided corona machine are positioned at the below of the second coater unit, the left side of rolling unit, and the 3rd storage rack and two-sided corona machine are located on base from left to right successively.The setting of the 3rd storage rack, when abnormal 3 ~ 5 minutes of EVA contact surface fluorine layer second dispense tip process, 3rd storage rack can provide material to continue to produce for finishing operations, the setting of two-sided corona machine, by two-sided corona machine, sided corona treatment is carried out to the air contact surfaces fluorine layer of base material and EVA contact surface fluorine layer two sides, semi-finished product after two-sided sided corona treatment, because the air contact surfaces of base material and EVA contact surface carry out high-voltage electric shock process, product both sides contact surface is made all to occur thickly dotted deep hole phenomenon, make in the process of EVA contact surface fluorine layer and EVA contact laminating, liquid EVA can be adsorbed onto in deep hole by the fluorine layer of EVA contact surface, when making the fluorine layer of air contact surfaces stamp silica gel (in order to bonding electronic unit) on surface, liquid silica gel can be adsorbed onto in deep hole by the fluorine layer of air contact surfaces.
Further, the first described coater unit comprises the first storage rack, first dispense tip, first baking unit and the first detecting unit, the first described storage rack, first dispense tip, first baking unit and the first detecting unit are in transmission connection successively by live-roller, first storage rack and the first dispense tip are located on base from right to left successively, first baking unit is located in the first dispense tip upper right side frame, first baking unit comprises several the first baking boxs, several first baking boxs set gradually from left to right, the outlet of the first baking unit is provided with the first detecting unit, first detecting unit is located on base, first detecting unit is in transmission connection by turning to live-roller and the second coater unit, the setting of the first baking unit, the second described coater unit comprises the second storage rack, second dispense tip, second baking unit and the second detecting unit, the second described storage rack, second dispense tip, second baking unit and the second detecting unit are in transmission connection successively by live-roller, second storage rack is located on base, second dispense tip is located in the top-right frame of the second storage rack, second baking unit is located in the upper left frame of the second dispense tip, second baking unit comprises several the second baking boxs, several second baking boxs set gradually from right to left, the outlet of the second baking unit is provided with the second detecting unit, second detecting unit is located on base.Described unwinding unit, first coater unit, second coater unit and unwinding unit form a back-shaped production path, base material carries out the coating of air contact surfaces fluorine layer on the first dispense tip, second dispense tip carries out the coating of EVA contact surface fluorine layer, the setting of the first storage rack and the second storage rack, when raw material are rolled up, have 3 ~ 5 minutes of short duration base material fracture times, first storage rack continues to produce for finishing operations to provide material for laying in base material, when abnormal 3 ~ 5 minutes of air contact surfaces fluorine layer first dispense tip process, second storage rack can provide material to continue to produce for finishing operations, the setting of the first baking unit, for toasting the fluorine layer being coated with air contact surfaces, but it is not dried completely, the setting of the second baking unit, the fluorine layer being coated with EVA contact surface is toasted, also can carry out secondary baking to the air contact surfaces fluorine layer do not parched completely, the setting of the first detecting unit and the second detecting unit, checks the surface of the air contact surfaces fluorine layer toasted and EVA contact surface fluorine layer respectively.
Further, the first described coater unit also comprises the first corona machine and the first binding dust rolls, the first described corona machine and the first binding dust roll to be located between the first storage rack and the first dispense tip, first storage rack, first corona machine, first binding dust is rolled and is in transmission connection successively from right to left by live-roller with the first dispense tip, the first described corona machine and the first binding dust roll all to be located on base, the setting of the first corona machine, by the first corona machine, high-voltage electric shock process is carried out to substrate surface, substrate surface is made to occur thickly dotted deep hole phenomenon, make in the process of coating fluorine layer, fluorine layer can by base material absorption in deep hole, the setting that first binding dust rolls, for dust and the various impurity of sticky glutinous base material air contact surfaces, make base material air contact surfaces clean, the setting of the first dispense tip, make base material from paint tank through out-of-date, fluorine layer is bonded at substrate surface, controlled by the thickness of scraper to fluorine layer again, carry out the fluorine layer being coated with air contact surfaces, the second described coater unit also comprises the second corona machine and the second binding dust rolls, the second described corona machine and the second binding dust roll to be located between the second storage rack and the second dispense tip, second storage rack, second corona machine, second binding dust is rolled and is in transmission connection successively from left to right by live-roller with the second dispense tip, second corona machine to be located on the right side of the second storage rack on base, second binding dust rolls to be located in the top-right frame of the second corona machine, the setting of the second corona machine, by the second corona machine, high-voltage electric shock process is carried out to substrate surface, substrate surface is made to occur thickly dotted deep hole phenomenon, make in the process of coating fluorine layer, fluorine layer can by base material absorption in deep hole, the setting that second binding dust rolls, for dust and the various impurity of sticky glutinous base material EVA contact surface, make base material EVA contact surface clean, the setting of the second dispense tip, make base material from paint tank through out-of-date, fluorine layer is bonded at substrate surface, controlled by the thickness of scraper to fluorine layer again, carry out the fluorine layer being coated with EVA contact surface.
Further, described turn to live-roller to be located at the second binding dust to roll between the second dispense tip, in order to change the transmission direction of base material, make switch inside and outside the air contact surfaces of base material and EVA contact surface, what make the first dispense tip and the second dispense tip carry out being coated with is air contact surfaces and EVA contact surface respectively.
Further, it is airsick that the first described corona machine, the second corona machine and two-sided corona machine are high-tension electricity.
The two-sided continuous coating system of the utility model, compared with prior art, has following beneficial effect:
The first, two-sided continuous coating, coating first surface and coating second centre is uninterrupted continuously;
The second, efficiency is high, quality good, and coating first surface and coating second centre is uninterrupted continuously, and namely single step of releasing volume winding completes base material double spread, eliminate carrying link, not only efficiency is high, and avoids product wiping flower, the phenomenons such as collision, decrease bad product number, improve product quality;
3rd, baking time is short, economize energy, coating first surface and coating second centre is uninterrupted continuously, namely single step of releasing volume winding completes base material double spread, eliminate carrying link, avoid product from heat to cold again to the situation of heat, make the product of coating one side directly enter the second dispense tip to carry out coating and toast, decrease secondary coating baking time, save the energy, first baking unit and second toasts the setting of unit up-down structure simultaneously, first surface is made to be coated on the time of toasting unit by second, second baking unit can carry out secondary baking to first surface coating, decrease and be once coated with baking time, save the energy,
Four, cost is low, coating first surface and coating second centre is uninterrupted continuously, namely single step of releasing volume winding completes base material double spread, and first toasts the up-down structure that unit and second toasts unit, double spread is not only made to eliminate carrying link, and saved the energy, reduce manpower and materials, decrease cost.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of the two-sided continuous coating system of the utility model;
Accompanying drawing 2 is the first dispense tip in accompanying drawing 1, turns to the structural representation of live-roller and the second dispense tip;
Reference numeral is: 1, unwinding unit, the 2, first storage rack, the 3, first corona machine, and the 4, first binding dust rolls, 5, the first dispense tip, the 6, first baking unit, the 7, first detecting unit, 8, the second storage rack, the 9, second corona machine, the 10, second binding dust rolls, 11, the second dispense tip, the 12, second baking unit, the 13, second detecting unit, 14, storage rack, 15, two-sided corona machine, 16, rolling unit, 17, frame, 18, base, 19, turn to live-roller.
Detailed description of the invention
In order to make those skilled in the art person understand the technical solution of the utility model better, below in conjunction with embodiment and accompanying drawing, the utility model product is described in further detail.
As Fig. 1, shown in Fig. 2, a kind of two-sided continuous coating system, comprises unwinding unit 1, 3rd storage rack 14, two-sided corona machine 15, rolling unit 16, base 18, frame 17, delivery unit, first coater unit and the second coater unit, be provided with unwinding unit 1 in the middle part of described base 18, and the left side of unwinding unit 1 is provided with the first coater unit, and the left side of the first coater unit is provided with the 3rd storage rack 14, two-sided corona machine 15 and rolling unit the 16, three storage rack 14, two-sided corona machine 15 and rolling unit 16 are located on base 18 from left to right successively, the right side of unwinding unit 1 is provided with the second coater unit, described frame 17 is provided with delivery unit, and described delivery unit comprises and turns to live-roller 19 and several live-rollers, described unwinding unit 1, first coater unit, second coater unit, 3rd storage rack 14, be in transmission connection successively between two-sided corona machine 15 and rolling unit 16, the first described coater unit comprises the first baking unit 6, the second described coater unit comprises the second baking unit 12, second baking unit 12 is positioned at the top of the first baking unit 6, and the length of the second baking unit 12 is greater than the length of the first baking unit 6, be provided with between first coater unit and the second coater unit and turn to live-roller 19, the first coater unit is contrary with the transmission direction of the second coater unit.
As shown in Figure 1, the first described coater unit comprises the first storage rack 2, first corona machine 3, first binding dust rolls 4, first dispense tip 5, first baking unit 6 and the first detecting unit 7, the first described storage rack 2, first corona machine 3, first binding dust rolls 4, first dispense tip 5, first baking unit 6 and the first detecting unit 7 are in transmission connection successively by live-roller, first storage rack 2, first corona machine 3, first binding dust roll 4 and first dispense tip 5 be located at successively from right to left on base 18, first baking unit 6 is located in the first dispense tip 5 upper right side frame 17, first baking unit 6 comprises several the first baking boxs, several first baking boxs set gradually from left to right, the outlet of the first baking unit 6 is provided with the first detecting unit 7, first detecting unit 7 is located on base 18, first detecting unit 7 is in transmission connection by turning to live-roller 19 and the second coater unit, the second described coater unit comprises the second storage rack 8, second corona machine 9, second binding dust rolls 10, second dispense tip 11, second baking unit 12 and the second detecting unit 13, the second described storage rack 8, second corona machine 9, second binding dust rolls 10, second dispense tip 11, second baking unit 12 and the second detecting unit 13 are in transmission connection successively by live-roller, second storage rack 8 and the second corona machine 9 are located on base 18 from left to right successively, second binding dust rolls 10 and is located in the top-right frame 17 of the second corona machine 9, second dispense tip 11 be located at the second binding dust roll 10 on the right side of in frame 17, second baking unit 12 is located in the upper left frame 17 of the second dispense tip 11, second baking unit 12 comprises several the second baking boxs, several second baking boxs set gradually from right to left, the outlet of the second baking unit 12 is provided with the second detecting unit 13, second detecting unit 13 is located on base 18.
As shown in Figure 2, describedly turn to live-roller 19 to be located at the second binding dust to roll 10 and second between dispense tip 11, in order to change the transmission direction of the second coater unit, make the second coater unit contrary with the first coater unit transmission direction.
As shown in Figure 1 and Figure 2, it is airsick that the first described corona machine 3, second corona machine 9 and two-sided corona machine 15 are high-tension electricity.
The two-sided continuous coating system of the utility model passes through unwinding unit, rolling unit, delivery unit, and turn to live-roller in delivery unit, first coater unit, second coater unit, first baking unit and the second baking unit, and first the tiled configuration of coater unit and the second coater unit arrange and the setting of contrary transmission direction, the setting of the up-down structure of the first baking unit and the second baking unit, by turning to the setting of live-roller, in order to change the transmission direction of the second coater unit, make the second coater unit contrary with the first coater unit transmission direction, first coater unit is air contact surfaces coating fluorine layer, second coater unit is EVA contact surface coating fluorine layer, base material is unreeled by unwinding unit, then by delivery unit, base material is sent to the first coater unit successively, second coater unit carries out double spread, after double spread completes, wrap-up is entered through the transmission of machine delivery unit, bundling operation is carried out to the semi-finished product that double spread completes, first coater unit to the second coater unit directly transmits through delivery unit, without the need to artificial or machine carrying, eliminate carrying link, namely reduce costs, improve again production efficiency and product quality, the up-down structure of the first baking unit and the second baking unit is arranged, the second baking unit is made to carry out secondary baking to air contact surfaces fluorine layer, decrease the first baking box quantity of the first baking unit, save the energy, reduce cost.
The above, be only preferred embodiment of the present utility model, not does any pro forma restriction to the utility model; The those of ordinary skill of all industry all can shown in by specification accompanying drawing and the above and implement the utility model swimmingly; But all those skilled in the art are not departing within the scope of technical solutions of the utility model, disclosed above technology contents can be utilized and make a little change, modify with differentiation equivalent variations, be Equivalent embodiments of the present utility model; Meanwhile, all according to substantial technological of the present utility model to the change of any equivalent variations that above embodiment is done, modify and differentiation etc., within the protection domain all still belonging to the technical solution of the utility model.
Claims (6)
1. a two-sided continuous coating system, it is characterized in that: comprise unwinding unit (1), rolling unit (16), base (18), frame (17), delivery unit, first coater unit and the second coater unit, described base (18) middle part is provided with unwinding unit (1), the left side of unwinding unit (1) is provided with the first coater unit, the left side of the first coater unit is provided with rolling unit (16), rolling unit (16) is located on base (18), the right side of unwinding unit (1) is provided with the second coater unit, described frame (17) is provided with delivery unit, described delivery unit comprises and turns to live-roller (19) and several live-rollers, described unwinding unit (1), first coater unit, be in transmission connection successively between second coater unit and rolling unit (16), the first described coater unit comprises the first baking unit (6), the second described coater unit comprises the second baking unit (12), second baking unit (12) is positioned at the top of the first baking unit (6), and the length of the second baking unit (12) is greater than the length of the first baking unit (6), be provided with between first coater unit and the second coater unit and turn to live-roller (19), first coater unit is contrary with the transmission direction of the second coater unit.
2. two-sided continuous coating system according to claim 1, it is characterized in that: between described rolling unit (16) and the second coater unit, be provided with the 3rd storage rack (14) and two-sided corona machine (15), 3rd storage rack (14) and two-sided corona machine (15) are positioned at the below of the second coater unit, the left side of rolling unit (15), the 3rd storage rack (14) and two-sided corona machine (15) are located on base (18) from left to right successively.
3. two-sided continuous coating system according to claim 1 and 2, it is characterized in that: the first described coater unit comprises the first storage rack (2), first dispense tip (5), first baking unit (6) and the first detecting unit (7), described the first storage rack (2), first dispense tip (5), first baking unit (6) and the first detecting unit (7) are in transmission connection successively by live-roller, first storage rack (2) and the first dispense tip (5) are located on base (18) from right to left successively, first baking unit (6) is located on the first dispense tip (5) upper right side frame (17), first baking unit (6) comprises several the first baking boxs, several first baking boxs set gradually from left to right, the outlet of the first baking unit (6) is provided with the first detecting unit (7), first detecting unit (7) is located on base (18), first detecting unit (7) is in transmission connection by turning to live-roller (19) and the second coater unit,
The second described coater unit comprises the second storage rack (8), second dispense tip (11), second baking unit (12) and the second detecting unit (13), described the second storage rack (8), second dispense tip (11), second baking unit (12) and the second detecting unit (13) are in transmission connection successively by live-roller, second storage rack (8) is located on base (18), second dispense tip (11) is located in the second storage rack (8) top-right frame (17), second baking unit (12) is located in the second dispense tip (11) upper left frame (17), second baking unit (12) comprises several the second baking boxs, several second baking boxs set gradually from right to left, the outlet of the second baking unit (12) is provided with the second detecting unit (13), second detecting unit (13) is located on base (18).
4. two-sided continuous coating system according to claim 3, it is characterized in that: the first described coater unit also comprises the first corona machine (3) and the first binding dust rolls (4), described the first corona machine (3) and the first binding dust roll (4) and are located between the first storage rack (2) and the first dispense tip (5), first storage rack (2), the first corona machine (3), the first binding dust roll (4) and the first dispense tip (5) is in transmission connection from right to left successively by live-roller, and described the first corona machine (3) and the first binding dust roll (4) and be all located on base (18);
The second described coater unit also comprises the second corona machine (9) and the second binding dust rolls (10), described the second corona machine (9) and the second binding dust roll (10) and are located between the second storage rack (8) and the second dispense tip (11), second storage rack (8), second corona machine (9), second binding dust rolls (10) and the second dispense tip (11) is in transmission connection from left to right successively by live-roller, second corona machine (9) is located on the second storage rack (8) right side base (18), second binding dust rolls (10) and is located in the second corona machine (9) top-right frame (17).
5. two-sided continuous coating system according to claim 4, is characterized in that: described turn to live-roller to be located at the second binding dust to roll between (10) and the second dispense tip (11).
6. two-sided continuous coating system according to claim 5, is characterized in that: it is airsick that described the first corona machine (3), the second corona machine (9) and two-sided corona machine (15) are high-tension electricity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420690444.8U CN204220410U (en) | 2014-11-18 | 2014-11-18 | A kind of two-sided continuous coating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420690444.8U CN204220410U (en) | 2014-11-18 | 2014-11-18 | A kind of two-sided continuous coating system |
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| Publication Number | Publication Date |
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| CN204220410U true CN204220410U (en) | 2015-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420690444.8U Expired - Fee Related CN204220410U (en) | 2014-11-18 | 2014-11-18 | A kind of two-sided continuous coating system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842040A (en) * | 2020-07-31 | 2020-10-30 | 汕头市华鹰涂布设备有限公司 | Doubling multifunctional solar film coating equipment |
-
2014
- 2014-11-18 CN CN201420690444.8U patent/CN204220410U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842040A (en) * | 2020-07-31 | 2020-10-30 | 汕头市华鹰涂布设备有限公司 | Doubling multifunctional solar film coating equipment |
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Address after: 516008 Guangdong city of Huizhou province Chen Chen Town Village of Baiyun District Patentee after: Guangdong shengpa new materials Limited by Share Ltd Address before: 516008 Guangdong city of Huizhou province Chen Chen Town Village of Baiyun District Patentee before: Huizhou Sinpo New Material Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150325 Termination date: 20201118 |