CN204216374U - The engine power line sealing device of small-sized sheathed heater - Google Patents

The engine power line sealing device of small-sized sheathed heater Download PDF

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Publication number
CN204216374U
CN204216374U CN201420658226.6U CN201420658226U CN204216374U CN 204216374 U CN204216374 U CN 204216374U CN 201420658226 U CN201420658226 U CN 201420658226U CN 204216374 U CN204216374 U CN 204216374U
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China
Prior art keywords
power line
casing pipe
sealed casing
internal layer
insulating sleeve
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CN201420658226.6U
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Chinese (zh)
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鞠华
罗松
张祖力
冯邻江
鞠昀筱
肖国忠
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Chongqing Materials Research Institute Co Ltd
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Chongqing Materials Research Institute Co Ltd
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Abstract

The utility model relates to the power line sealing device of the small-sized sheathed heater of a kind of engine, comprise internal layer Sealed casing pipe and outer Sealed casing pipe, transition lead wire is provided with in described internal layer Sealed casing pipe, two transition lead wires overlap outward respectively insulating sleeve, insulating sleeve is disposed side by side in internal layer Sealed casing pipe, be fixed in internal layer Sealed casing pipe by high temperature inorganic glue, the outer two ends of stretching out insulating sleeve respectively, two ends of transition lead wire, one end is welded with power line, the other end welds with fine electrical heating wire, described outer Sealed casing pipe is arranged on outside internal layer sealing shroud, filled high-temperature organic sealing material in it, by power line (comprising solder joint), the sealings such as internal layer Sealed casing pipe, form power line sealing device.Its structure is simple, easy for installation, reliability is high, can effectively solve lightweight, miniaturized heater power line introduce, realize between two power lines (comprising two transition lead wires), and and double-layer seal sleeve pipe between insulation.

Description

The engine power line sealing device of small-sized sheathed heater
Technical field
The utility model relates to engine system field, particularly a kind of engine power line sealing device of small-sized sheathed heater.
Background technology
For maintaining the cranking temperature of engine, particularly at space extreme low temperature environment, need the cranking temperature requirement that could be met engine by heater heating.Heater needs energising work, therefore must relate to the introducing of power line.But, engine lightweight, miniaturized development trend, the lightweight of inevitable requirement heater element, miniaturization structure designs, traditional power supply incorporation way is if Cap is as the simplest Cap (physical dimension is with the physical dimension after double-layer seal sleeve combination) mode, one is the installation being not easy to heating wire, two is the installations being not easy to transition lead wire insulating sleeve, three is realizations of the Joining Technology being not easy to transition lead wire and power line, namely small-sized sheathed heater electric insulation problem and the reliable connection technological problems of each parts can not effectively be solved, and poor reliability, inconvenience is installed.Therefore the heater power source introducing how solving miniaturization structure design is those skilled in the art's problem demanding prompt solutions.
Summary of the invention
The purpose of this utility model is for the deficiencies in the prior art, the power line sealing device of the small-sized sheathed heater of a kind of engine is provided, its structure is simple, easy for installation, reliability is high, and the power line that effectively can solve the heater of miniaturization structure design is introduced.
The technical solution of the utility model is: a kind of engine power line sealing device of small-sized sheathed heater, comprise internal layer Sealed casing pipe and outer Sealed casing pipe, the transition lead wire for being electrically connected with power line by the heater strip of heater is provided with in described internal layer Sealed casing pipe, two transition lead wires overlap outward respectively insulating sleeve, internal layer Sealed casing pipe is extended at the two ends of insulating sleeve respectively, stretch out insulating sleeve outside transition lead wire one end and stretch into outer Sealed casing pipe power line and weld, insulating sleeve is stretched out for welding with the fine electrical heating wire in heater outside the other end, insulating sleeve is disposed side by side in internal layer Sealed casing pipe, be fixed in internal layer Sealed casing pipe by high temperature inorganic glue, described outer Sealed casing pipe is arranged on outside internal layer sealing shroud, filled high-temperature organic sealing material in it, for by internal layer Sealed casing pipe, the solder joint of power line and power line and transition lead wire seals, form power line sealing device, internal layer Sealed casing pipe part overhanging go out outer Sealed casing pipe, overhanging section of internal layer Sealed casing pipe for fixing with the power line installing hole of heater, insulating sleeve extends inner layer sleeve one end of power line sealing device.
Described power line and transition lead wire adopt silver-bearing copper soldering processes to weld.
Described transition lead wire is silver wire or nickel down-lead.
Described power line is polyimide film insulation silver-plated copper wire.
In described outer Sealed casing pipe, encapsulation high-temp epoxy machine glue, fixes with high temperature inorganic glue between internal layer sealed tube and insulating sleeve.
The beneficial effects of the utility model are: because the utility model comprises internal layer Sealed casing pipe and outer Sealed casing pipe, the transition lead wire for being electrically connected with power line by the heater strip of heater is provided with in described internal layer Sealed casing pipe, two transition lead wires overlap outward respectively insulating sleeve, the outer two ends of stretching out insulating sleeve respectively, two ends of transition lead wire, transition lead wire one end with stretch into outer Sealed casing pipe power line and weld, the other end is used for welding with the fine electrical heating wire in heater, insulating sleeve is disposed side by side in internal layer Sealed casing pipe, be fixed in internal layer Sealed casing pipe by high temperature inorganic glue, described outer Sealed casing pipe is arranged on internal layer sealing shroud, filled high-temperature organic sealing material in it, by internal layer Sealed casing pipe, the solder joint of power line and power line and transition lead wire seals, form power line sealing device, during assembling, first internal layer Sealed casing pipe is inserted in the power line installing hole of cover of heater, welded seal, two transition lead wires (assembling electrical heating wire) penetrate internal layer Sealed casing pipe, and put insulating sleeve, fix with high temperature inorganic glue, transition lead wire welds with power line, put outer sealed tube, encapsulation high-temp epoxy glue.What power line sealing device adopted is double-layer sealing structure, efficiently solves the sealing transition problem of the power line of limited space, and each part match mounting process problem.
Between power line and the heater strip of heater, adopt transition lead wire, adopt the object of transition lead wire to be realize between two power lines by the insulating sleeve be enclosed within transition lead wire and power line and inside and outside layer sleeve pipe comprise insulation between heater housing.As directly power line being connected with electric heating element, naked road part can not put insulating sleeve, and (diameter dimension is little, just can not be arranged on too greatly internal layer Sealed casing pipe interior), just can not realize between two power lines and power line and inside and outside layer sleeve pipe comprise insulation between heater housing.
Because locus is narrow and small, power supply input lead section adopts outer Sealed casing pipe internal layer Sealed casing pipe double-layer seal mode, and the sealing in order to solder joint and naked line conductor is installed.The power line installing hole of cover of heater is little (lightweight, miniaturized sheathed heater structural requirement), the internal layer Sealed casing pipe of design is arranged in the power line installing hole of cover of heater, the transition lead wire of insulating sleeve on installation sleeve in it, transition lead wire welds with power line again, because solder joint diameter of section is larger than transition lead wire diameter, insulating sleeve can not be passed, so the outer Sealed casing pipe of design is enclosed within internal layer Sealed casing pipe, filled high-temperature epoxy glue in its space, thus the sealing realizing solder joint and naked line conductor is installed.
Described transition lead wire is silver wire or nickel down-lead.Described power line is polyimide film insulation silver-plated copper wire.Polyimide film insulation silver-plated copper wire and transition silver wire or nickel down-lead, and transition lead wire and microfilament heater strip adopt silver-bearing copper soldering processes, solder joint is solid and reliable, efficiently solves microfilament tie point strength problem.
In a word, it is reliable that the utility model possesses structural manufacturing process, simple and easy to do, moisture resistant performance is good, good insulation preformance, thus improve the reliability of small-sized sheathed heater power line seal section.
Be further described below in conjunction with the drawings and specific embodiments.
Accompanying drawing explanation
Fig. 1 is the structural representation of power line sealing device of the present utility model;
Fig. 2 is the schematic diagram that power line sealing device installs on the heaters.
In accompanying drawing, 1 is heater housing, and 2 is cover of heater, and 3 is power line sealing device, and 4 is heater strip, and 5 is outer Sealed casing pipe, and 6 is high temperature organic sealing material, and 7 is power line, and 8 is transition lead wire, and 9 is insulating sleeve, and 10 is internal layer Sealed casing pipe.
Embodiment
See Fig. 1 and Fig. 2, a kind of engine power line sealing device of small-sized sheathed heater, comprise internal layer Sealed casing pipe 10 and outer Sealed casing pipe 5, the transition lead wire 8 for being electrically connected with power line by the heater strip of heater is provided with in described internal layer Sealed casing pipe, two transition lead wires overlap outward respectively insulating sleeve 9, and internal layer Sealed casing pipe is extended at the two ends of insulating sleeve respectively.The outer two ends of stretching out insulating sleeve respectively, two ends of transition lead wire, transition lead wire one end is stretched out insulating sleeve and is welded with power line 7, the other end stretches out insulating sleeve for welding with the fine electrical heating wire 4 in heater, insulating sleeve is disposed side by side in internal layer Sealed casing pipe, be fixed in internal layer Sealed casing pipe by high temperature inorganic glue, described outer Sealed casing pipe is enclosed within outside internal layer sealing shroud, filled high-temperature organic sealing material 6 in it, by internal layer Sealed casing pipe, the solder joint etc. of power line and power line and transition lead wire is sealed in outer Sealed casing pipe, form power line sealing device 3, internal layer Sealed casing pipe part overhanging go out outer Sealed casing pipe, overhanging section of internal layer Sealed casing pipe for fixing with the power line installing hole of heater, insulating sleeve extends inner layer sleeve one end of power line sealing device, for stretching in heater, transition lead wire is welded with the fine electrical heating wire in heater.In described outer Sealed casing pipe, encapsulation high-temp epoxy machine glue, fixes with high temperature inorganic glue between internal layer sealed tube and insulating sleeve.
Described power line and transition lead wire adopt silver-bearing copper soldering processes to weld.Described transition lead wire is silver wire or nickel down-lead. described power line is polyimide film insulation silver-plated copper wire.Insulating sleeve adopts porcelain tube.The effect of porcelain tube is between guarantee two transition lead wires and insulate between transition lead wire and inner layer sleeve, avoids the generation of short circuit phenomenon reliably.
During assembling, first internal layer Sealed casing pipe is inserted in the power line installing hole of cover of heater, welded seal, two transition lead wires (assembling electrical heating wire) penetrate internal layer Sealed casing pipe, and put insulating sleeve, fix with high temperature inorganic glue, cover of heater 2 welds with heater housing 1 and encapsulates, transition lead wire welds with power line, puts outer sealed tube, encapsulation high-temp epoxy glue.
Between power line and the heater strip of heater, adopt transition lead wire, adopt the object of transition lead wire to be realize between two power lines by the insulating sleeve be enclosed within transition lead wire and power line and inside and outside layer sleeve pipe comprise insulation between heater housing.As directly power line being connected with electric heating element, naked road part can not put insulating sleeve, and (diameter dimension is little, just can not be arranged on too greatly internal layer Sealed casing pipe interior), just can not realize between two power lines and power line and inside and outside layer sleeve pipe comprise insulation between heater housing.
Power line sealing device adopts double-layer sealing structure (outer Sealed casing pipe, internal layer Sealed casing pipe), efficiently solve the sealing transition problem of the power line of limited space, sealing in order to solder joint and naked line conductor is installed, and the realization of transition lead wire and power line assembly technology.

Claims (5)

1. the engine power line sealing device of small-sized sheathed heater, it is characterized in that: comprise internal layer Sealed casing pipe and outer Sealed casing pipe, the transition lead wire for being electrically connected with power line by the heater strip of heater is provided with in described internal layer Sealed casing pipe, two transition lead wires overlap outward respectively insulating sleeve, internal layer Sealed casing pipe is extended at the two ends of insulating sleeve respectively, stretch out insulating sleeve outside transition lead wire one end and stretch into outer Sealed casing pipe power line and weld, insulating sleeve is stretched out for welding with the fine electrical heating wire in heater outside the other end, insulating sleeve is disposed side by side in internal layer Sealed casing pipe, be fixed in internal layer Sealed casing pipe by high temperature inorganic glue, described outer Sealed casing pipe is arranged on outside internal layer sealing shroud, filled high-temperature organic sealing material in it, for by internal layer Sealed casing pipe, the solder joint of power line and power line and transition lead wire seals, form power line sealing device, internal layer Sealed casing pipe part overhanging go out outer Sealed casing pipe, overhanging section of internal layer Sealed casing pipe for fixing with the power line installing hole of heater, insulating sleeve extends inner layer sleeve one end of power line sealing device.
2. the engine according to claim 1 power line sealing device of small-sized sheathed heater, is characterized in that: described power line and transition lead wire adopt silver-bearing copper soldering processes to weld.
3. the engine according to claim 1 and 2 power line sealing device of small-sized sheathed heater, is characterized in that: described transition lead wire is silver wire or nickel down-lead.
4. the engine according to claim 1 and 2 power line sealing device of small-sized sheathed heater, is characterized in that: described power line is polyimide film insulation silver-plated copper wire.
5. the engine according to claim 1 power line sealing device of small-sized sheathed heater, is characterized in that: encapsulation high-temp epoxy machine glue in described outer Sealed casing pipe, fixes between internal layer sealed tube and insulating sleeve with high temperature inorganic glue.
CN201420658226.6U 2014-11-06 2014-11-06 The engine power line sealing device of small-sized sheathed heater Active CN204216374U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420658226.6U CN204216374U (en) 2014-11-06 2014-11-06 The engine power line sealing device of small-sized sheathed heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420658226.6U CN204216374U (en) 2014-11-06 2014-11-06 The engine power line sealing device of small-sized sheathed heater

Publications (1)

Publication Number Publication Date
CN204216374U true CN204216374U (en) 2015-03-18

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111669845A (en) * 2020-07-20 2020-09-15 无锡大洋高科热能装备有限公司 High-temperature-resistant and high-dose-resistant gamma-ray radiation armored heater
CN117650381A (en) * 2024-01-29 2024-03-05 深圳市锦凌电子有限公司 Servo motor electric connector

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111669845A (en) * 2020-07-20 2020-09-15 无锡大洋高科热能装备有限公司 High-temperature-resistant and high-dose-resistant gamma-ray radiation armored heater
CN117650381A (en) * 2024-01-29 2024-03-05 深圳市锦凌电子有限公司 Servo motor electric connector
CN117650381B (en) * 2024-01-29 2024-04-02 深圳市锦凌电子有限公司 Servo motor electric connector

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