CN204215894U - Full-automatic ultracrystallite up-coiler - Google Patents
Full-automatic ultracrystallite up-coiler Download PDFInfo
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- CN204215894U CN204215894U CN201420545317.9U CN201420545317U CN204215894U CN 204215894 U CN204215894 U CN 204215894U CN 201420545317 U CN201420545317 U CN 201420545317U CN 204215894 U CN204215894 U CN 204215894U
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Abstract
The utility model discloses a kind of full-automatic ultracrystallite up-coiler, comprise discharging device, material rolling device, be arranged at the telescopic welding gun of material rolling device side, band material is placed on discharging device, and material rolling device comprises rotary main shaft, main shaft is equipped with core, core one end is set to the hollow pipe with opening, and the tube wall of hollow pipe axially offers clamp groove along it, and clamp groove offers the open slot of rifle head by welding in realization for welding gun near one end of opening; This up-coiler also comprises the clamping device of core winding tape material more than band material stretching after a circle, be fixedly connected with for driving it partly moving back in process the drive unit welding and entirely move back discharging in process with core, band material is in winding process, the open slot that core is offered, can realize playing strip winding material without folder pin, meanwhile, core is partly being moved back under state, can be used for the rifle head of welding gun by directly completing the function of interior weldering by the open slot that core is offered.
Description
Technical field
The utility model relates to a kind of wound core of magnetic around technical field, and more particularly, it relates to a kind of full-automatic ultracrystallite up-coiler.
Background technology
General soft magnetism manufacturer adopts automatic machinery to produce for enhancing productivity, to make the manufacture of soft magnetism more precisely, fast, and the colleague of automatic machinery is changed at the manufacturing installation of each parts of soft magnetism, the manufacture process of soft magnetic winding soft magnetism also tends to automation gradually.
At present, automatic ultracrystallite up-coiler on market, it comprises rotary main shaft, main shaft is equipped with material rolling device, material rolling device side is provided with telescopic welding gun, and material rolling device comprises the hollow pipe of winding tape material, in hollow pipe, be provided with wire clamp, for clamping the head of band material to play fixing effect, but there is following defect:
One, hollow pipe arbitrarily can change corresponding size according to the size of magnetic core, and producer is difficult to produce for too little wire clamp, and cost is also higher; Two, magnetic core is after winding completes, and welding gun can only complete the work of outside weld, and cannot insert in hollow pipe and complete interior weldering to magnetic core, and need artificial argon-arc welding gun of taking to carry out interior weldering, efficiency comparison is low.
Utility model content
For the deficiency that prior art exists, the purpose of this utility model is to provide partly is moving back in process the full-automatic ultracrystallite up-coiler of the one completing interior weldering without folder pin winding and core.
For achieving the above object, the utility model provides following technical scheme:
A kind of full-automatic ultracrystallite up-coiler, comprise discharging device, material rolling device, be arranged at the telescopic welding gun of material rolling device side, band material is placed on discharging device, described material rolling device comprises rotary main shaft, described main shaft is equipped with core, described core one end is set to the hollow pipe with opening, the tube wall of described hollow pipe axially offers the clamp groove for passing with tablet head along it, and described clamp groove offers the open slot of rifle head by welding in realization for welding gun near one end of opening; This up-coiler also comprises the clamping device of core winding tape material more than band material stretching after a circle, is fixedly connected with for driving it partly moving back in process the drive unit welding and entirely move back discharging in process with core.
By adopting technique scheme, core is assemblied on main shaft and rotates along with the rotation of main shaft, the clamp groove that one end of core is set to hollow pipe and offers on the tube wall of hollow pipe, the head of band material are through clamp groove, core is when starting to reel, band material is in relaxed state, prevent core in rotation process, band material departs from clamp groove, core is after winding is more than a circle, band material to be clamped by clamping device and stretching, band material is wound in core closely, afterwards, core drive unit drive second move back, the position of open slot shifted onto by the band material being wound into magnetic core, the rifle head of welding gun realizes the interior weldering of magnetic core through open slot, this up-coiler is in the whole course of work, reduce costs without folder pin winding, partly move back in process realize in weldering improve the efficiency that whole magnetic core processes.
The utility model is set to further: described clamping device comprises rotary rotating shaft, for coordinating the last item of clamping band material with rotating shaft and for controlling the lift cylinder that last item moves up and down, the cylinder axis of described lift cylinder is fixedly connected with contiguous block, and described last item and contiguous block are rotatably connected.
By adopting technique scheme, lift cylinder drives the contiguous block be connected with its cylinder axis, last item to be rotatably connected on contiguous block and to decline along with the decline of contiguous block, last item coordinates clamping band material to make to produce frictional force between band material and rotating shaft with rotating shaft, band material travels forward along with the rotation of rotating shaft, the proal speed of band material is determined by the rotating speed of rotating shaft, the rotating speed of rotating shaft is higher, the proal speed of band material is faster, this clamping device is primarily of lift cylinder, rotating shaft and last item are formed, structure is simple, powerful, not only can coordinating to fix to be with and expect by rotating shaft and last item, the speed can also moved by the rotating speed control cincture material of rotating shaft.
The utility model is set to further: this up-coiler also comprises pay-off, described pay-off comprises feeding cylinder, the retainer plate be fixed on the cylinder axis of feeding cylinder, the material folding cylinder being fixed on retainer plate upper surface and the material folding plate be fixed on the cylinder axis of material folding cylinder, in feeding process, described material folding plate coordinates clamping band material near core with material drag plate.
By adopting technique scheme, the cylinder axis of material folding cylinder is fixedly connected with retainer plate, retainer plate is used for support belt material on the one hand, prevent band material sagging under self gravitation effect, on the other hand, for fixing material folding cylinder, material folding plate fixing on the cylinder axis of material folding cylinder is used for coordinating clamping band material with retainer plate, and under the cylinder axis of feeding cylinder promotes, band material is carried to core position, band material is better transported to core position by this device.
The utility model is set to further: described retainer plate is removably connected with horizontally disposed supporting plate near one end of core, described material folding plate is removably connected with Elastic clamping plate, and the other end of the relative material folding plate of described Elastic clamping plate is set to for conflicting the material folding end arranged with the upper surface of supporting plate.
By adopting technique scheme, the Elastic clamping plate that material folding plate is arranged coordinates with supporting plate to fix to be with expects, because, Elastic clamping plate and push pedal relative to retainer plate and material folding plate bulk less, on the one hand, closer to volume property position, on the other hand, can will can be with in the head plug holder wire casing of material more accurately.
The utility model is set to further: this up-coiler also comprises Scissoring device, described Scissoring device comprises two-way cylinder, motor, large belt wheel and small pulley and saw wheel, described large belt wheel is fixed on the rotor of motor, described small pulley and saw wheel coaxial rotation, connecting rod is connected with between described small pulley and saw wheel, described large belt wheel and small pulley V belt translation, described motor is fixed on the cylinder axis of two-way cylinder side, described connecting rod is fixed on the cylinder axis of two-way cylinder opposite side, and described saw wheel is arranged on directly over band material.
By adopting technique scheme, the side of the two-way cylinder that motor and large belt wheel are arranged, small pulley and saw wheel are arranged on the opposite side of two-way cylinder, the large belt wheel of driven by motor rotates, large belt wheel and small pulley V belt translation, V belt translation has that structure is simple, stable drive, absorbing can be cushioned, ductility is good, and it is cheap, do not need lubrication, safeguard the features such as easy, small pulley drives saw wheel high speed rotating to be used for cutting band material by connecting rod, PLC controls two-way cylinder and stretches downwards, namely by the effect of saw wheel cutting band material, structure is simple.
The utility model is set to further: immediately below described saw wheel and in band material relative saw wheel opposite side be provided with the cushion block be made up of elastomeric material.
By adopting technique scheme, cushion block is arranged on immediately below saw wheel, on the one hand, for the effect of support belt material in the process of saw wheel cutting band material, on the other hand, move downward after the complete band material of cutting for saw wheel, play buffering effect, because cushion block is made up of elastomeric material, quality of rubber materials is softer, reduces the damage to saw wheel.
The utility model is set to further: described main shaft is fixedly connected with sleeve pipe, is inserted with chuck in described sleeve pipe, and one end that described chuck supplies core to insert is made up of several folder lobes and shrinks fixing core in the process coordinated with sleeve pipe at folder lobe.
By adopting technique scheme, chuck inserts for core, and it is for core that chuck one end have several folder lobes to be formed in coordinate with sleeve pipe, and chuck coordinates fixing core on the one hand convenient with sleeve pipe, core is inserted after in chuck, only needs chuck to be squeezed in sleeve pipe; On the other hand, in process of production, the size of core can convert to some extent, and chuck and sleeve pipe are engaged in core dimensional variations certain limit and throw away the effect that can play fixing core.
The utility model is set to further: described core is arranged with end cap, and described end cap relative core in core telescopic process is inactive state.
By adopting technique scheme, end cap is set in core and in the process of partly moving back and inducing to retreat, better promotes for core be wound in core band material, meanwhile, can not damage the precision of magnetic core.
The utility model is set to further: the axis along hollow pipe on the outer tube wall of described hollow pipe offers chute, and described end cap is arranged ringwise, and its inner tubal wall is provided with the slide block for being connected with chute slippage.
By adopting technique scheme, the slide block slippage that the chute that hollow pipe is offered and end cap are provided with is connected, and for limiting the direction that end cap and core Relative sliding move, end cap rotates with core simultaneously, reduce the friction between end cap and core, reduce end cap to the wearing and tearing of core.
The utility model is set to further: the width of described clamp groove is 0.06mm ~ 0.5mm.
By adopting technique scheme, the width of clamp groove is arranged on 0.06mm ~ 0.5mm, and through overtesting gained, this width range, both can pass the head of ribbon supply material, again can in core rotation process, and band material is along with core together scrolling and be wound in core.
Accompanying drawing explanation
Fig. 1 is the stereogram of the utility model full-automatic ultracrystallite up-coiler embodiment;
Fig. 2 is the wire-clamping device stereogram of the utility model full-automatic ultracrystallite up-coiler embodiment;
Fig. 3 is the pay-off stereogram of the utility model full-automatic ultracrystallite up-coiler embodiment;
Fig. 4 is the Scissoring device stereogram of the utility model full-automatic ultracrystallite up-coiler embodiment;
Fig. 5 is the main shaft stereogram of the utility model full-automatic ultracrystallite up-coiler embodiment;
Fig. 6 is the sleeve pipe stereogram of the utility model full-automatic ultracrystallite up-coiler embodiment;
Fig. 7 is the enlarged drawing at A place in Fig. 6 of the utility model full-automatic ultracrystallite up-coiler embodiment;
Fig. 8 is the chuck stereogram of the utility model full-automatic ultracrystallite up-coiler embodiment
Fig. 9 is the core stereogram of the utility model full-automatic ultracrystallite up-coiler embodiment
Figure 10 is the core cross sectional representation of the utility model full-automatic ultracrystallite up-coiler embodiment.
In figure: 1, main shaft; 11, sleeve pipe; 12, chuck; 121, lobe is pressed from both sides; 2, core; 21, hollow pipe; 22, clamp groove; 23, open slot; 24, chute; 25, lobe is pressed from both sides; 3, clamping device; 31, rotating shaft, 32, last item; 33, lift cylinder; 34, contiguous block; 4, pay-off; 41, feeding cylinder; 42, retainer plate; 421, supporting plate; 43, material folding cylinder; 44, material folding plate; 441, Elastic clamping plate; 5, Scissoring device; 51, two-way cylinder; 52, motor; 53, large belt wheel; 54, small pulley; 55, saw wheel; 6, telescopic cylinder; 7, end cap; 71, slide block.
Embodiment
Referring to figs. 1 through Figure 10, the utility model full-automatic ultracrystallite up-coiler embodiment is described further.
Shown in Fig. 1, a kind of full-automatic ultracrystallite up-coiler, comprise discharging device, material rolling device, be arranged at the telescopic welding gun of material rolling device side, and for controlling discharging device, the PLC of material rolling device and welding gun, welding gun is provided with two, an outside weld for magnetic core, another is for welding in magnetic core, material rolling device comprises rotary main shaft 1, core 2 is assembled on main shaft 1 and is rotated with the rotation of main shaft 1, pay-off 4 is arranged between core 2 and clamping device 3, coordinate to fix to be with last item 32 after rotating shaft 31 high speed rotating one circle half of clamping device 3 and expect, band material is fed forward fast, pay-off 4 is clamped band material and is accurately inserted in clamp groove 22 that the tube wall of core 2 one end hollow pipe 21 is offered by the head of band material, core 2 rotates winding tape material until by stretching for band material, afterwards, core 2 and rotating shaft 31 synchronous axial system, wound core of magnetic is after completing, by Scissoring device 5, band material is cut off, drive unit is set to telescopic cylinder 6, the telescopic cylinder 6 be fixedly connected with core 2 drives core 2 to pass in open slot 23 at the rifle head partly moving back welding gun in process and welds and entirely move back discharging in process, this up-coiler is in the whole course of work, reduce costs without folder pin winding, partly move back in process realize in weldering improve the efficiency that whole magnetic core processes.
Shown in Fig. 2, the clamping device 3 of this up-coiler, comprise rotary rotating shaft 31, for coordinating the last item 32 of clamping band material with rotating shaft 31, and for controlling the lift cylinder 33 that last item 32 moves up and down, the cylinder axis of lift cylinder 33 is fixedly connected with contiguous block 34, last item 32 and contiguous block 34 are rotatably connected, band material passes through between rotating shaft 31 and last item 32, lift cylinder 33 drives the contiguous block 34 be connected with its cylinder axis, last item 32 to be rotatably connected on contiguous block 34 and to decline along with the decline of contiguous block 34, last item 32 coordinates clamping band material to make to produce frictional force between band material and rotating shaft 31 with rotating shaft 31, band material travels forward along with the rotation of rotating shaft 31, the proal speed of band material is determined by the rotating speed of rotating shaft 31, the rotating speed of rotating shaft 31 is higher, the proal speed of band material is faster, this clamping device is primarily of lift cylinder 33, rotating shaft 31 and last item 32 are formed, structure is simple, powerful, not only can coordinating to fix to be with and expect by rotating shaft 31 and last item 32, the speed can also moved by the rotating speed control cincture material of rotating shaft 31.
Shown in Fig. 3, the pay-off 4 of this up-coiler, comprise feeding cylinder 41, be fixed on the retainer plate 42 on the cylinder axis of feeding cylinder 41, be fixed on the material folding cylinder 43 of retainer plate 42 upper surface, and the material folding plate 44 be fixed on the cylinder axis of material folding cylinder 43, in feeding process, material folding cylinder 43 promotes material folding plate 44, material folding plate 44 is made to coordinate clamping band material near core 2 with retainer plate 42, retainer plate 42 is for support belt material, prevent band material sagging under self gravitation effect, retainer plate 42 is removably connected with supporting plate 421 near one end of core 2, the upper surface of supporting plate 421 and the upper surface of retainer plate 42 are in same level, material folding plate 44 is removably connected with by copper, the Elastic clamping plate 441 that flexible and hardness the is high material of the band such as steel is made, the other end of the relative material folding plate 44 of Elastic clamping plate 441 is set to for being conflicted the material folding end arranged with the upper surface of supporting plate 421, Elastic clamping plate 441 is inconsistent and both are formed angle is that acute angle is arranged with supporting plate 421 two ends.Elastic clamping plate 441 and push pedal are all set to bar shaped sheet small volume, can closer to volume property position, by sheet first watch of band material accurately plug holder wire casing 22.
Shown in Fig. 4, the Scissoring device 5 of this up-coiler, comprise two-way cylinder 51, motor 52, large belt wheel 53 and small pulley 54 and saw wheel 55, motor 52 is fixed on the cylinder axis of two-way cylinder 51 upper end, large belt wheel 53 is fixed on the rotor of motor 52, small pulley 54 and saw wheel 55 are coaxially arranged by connecting rod, connecting rod is fixed on the cylinder axis of two-way barral of a gun lower end, large belt wheel 53 and small pulley 54 V belt translation, saw wheel 55 is arranged on directly over band material, motor 52 drives saw wheel 55 high speed rotating, PLC controls two-way cylinder 51 and stretches downwards, saw wheel 55 moves downward cutting band material, it is simple that V belt translation has structure, stable drive, absorbing can be cushioned, ductility is good, and it is cheap, do not need lubrication, safeguard the features such as easy, immediately below saw wheel 55 and in band material relative saw wheel 55 opposite side be provided with the cushion block be made up of elastomeric material, for the effect of support belt material in the process of saw wheel 55 cutting band material, simultaneously, cushion block reason elastomeric material is made, quality of rubber materials is softer, reduce the damage to saw wheel 55, the thickness of saw wheel 55 is being 1mm ~ 3mm, through test gained, the optimum thickness of saw wheel 55 is 2mm, namely the intensity of saw wheel 55 is ensured, again can better cutting band material.
Fig. 5, 6, 7, shown in 8, sleeve pipe 11 is connected on main shaft 1, chuck 12 is inserted with in sleeve pipe 11, one end that chuck 12 supplies core 2 to insert is made up of four folder lobes 25 and shrinks fixing core 2 in the process coordinated with sleeve pipe 11 at folder lobe 25, four folder lobes 25 are spliced into the round table-like of a hollow, the angle that the folder inwall of lobe 25 and the axis of chuck 12 are formed is 80 ° ~ 90 °, this place rotates 85 °, core 2 is inserted after in chuck 12, only need chuck 12 to be squeezed in sleeve pipe 11, chuck 12 and sleeve pipe 11 are engaged in core 2 dimensional variations certain limit throws away the effect that can play fixing core 2, core 2 is arranged with end cap 7, the outer circumference surface of hollow pipe 21 offers two chutes 24 along the axis of hollow pipe 21, end cap 7 is arranged ringwise, its inner peripheral surface is provided with two slide blocks 71 for being connected with chute 24 slippage, end cap 7 relative core 2 in core 2 telescopic process is inactive state, the setting of end cap 7 better promotes the band material be wound in core 2 in the process of partly moving back and inducing to retreat for core 2, end cap 7 rotates with core 2 simultaneously, reduce the friction between end cap 7 and core 2, reduce the wearing and tearing of end cap 7 pairs of core 2, the precision of magnetic core can not be damaged.
Fig. 9, shown in 10, the width of described clamp groove 22 is 0.1mm ~ 0.16mm, this width range, both can pass the head of ribbon supply material, again can in core 2 rotation process, band is expected along with core 2 together scrolling and is wound in core 2, during manufacture, can prioritizing selection 0.1mm, 0.12mm, 0.14mm, 0.16mm, clamp groove 22 1 sidewall arranges the arc of transition near one end of the inwall of hollow pipe 21, another sidewall of clamp groove 22 arranges the arc of transition near one end of the outer wall of hollow pipe 21, because, band material is that silicon steel material is made, toughness is lower, easy fracture, this is arranged can effectively when core 2 starts to rotate, the band material transition avoiding silicon steel to make bends and ruptures.
The above is only preferred implementation of the present utility model, protection range of the present utility model be not only confined to above-described embodiment, and all technical schemes belonged under the utility model thinking all belong to protection range of the present utility model.It should be pointed out that for those skilled in the art, do not departing from the some improvements and modifications under the utility model principle prerequisite, these improvements and modifications also should be considered as protection range of the present utility model.
Claims (10)
1. a full-automatic ultracrystallite up-coiler, comprise discharging device, material rolling device, be arranged at the telescopic welding gun of material rolling device side, band material is placed on discharging device, described material rolling device comprises rotary main shaft, it is characterized in that: described main shaft is equipped with core, described core one end is set to the hollow pipe with opening, the tube wall of described hollow pipe axially offers clamp groove along it, and described clamp groove offers the open slot of rifle head by welding in realization for welding gun near one end of opening;
This up-coiler also comprises the clamping device of core winding tape material more than band material stretching after a circle, is fixedly connected with for driving it partly moving back in process the drive unit welding and entirely move back discharging in process with core.
2. full-automatic ultracrystallite up-coiler according to claim 1, it is characterized in that: described clamping device comprises rotating shaft, coordinate the last item rotated with rotating shaft, the contiguous block fixed with last item pivot pin and the cylinder controlling last item elevating movement, and the cylinder axis of cylinder is fixed with contiguous block.
3. full-automatic ultracrystallite up-coiler according to claim 1 and 2, it is characterized in that: this up-coiler also comprises pay-off, described pay-off comprise feeding cylinder, the retainer plate be fixed on the cylinder axis of feeding cylinder, the material folding cylinder being fixed on retainer plate upper surface and the material folding plate be fixed on the cylinder axis of material folding cylinder.
4. full-automatic ultracrystallite up-coiler according to claim 3, it is characterized in that: described retainer plate is connected with horizontally disposed supporting plate near one end of core, described material folding plate is connected with Elastic clamping plate, between described Elastic clamping plate and supporting plate, forms angle of inclination.
5. full-automatic ultracrystallite up-coiler according to claim 4, it is characterized in that: this up-coiler also comprises Scissoring device, described Scissoring device comprises two-way cylinder, motor, large belt wheel and small pulley and saw wheel, described large belt wheel is fixed on the rotor of motor, described small pulley and saw wheel coaxial rotation, connecting rod is connected with between described small pulley and saw wheel, described large belt wheel and small pulley V belt translation, described motor is fixed on the cylinder axis of two-way cylinder side, described connecting rod is fixed on the cylinder axis of two-way cylinder opposite side, described saw wheel is arranged on directly over band material.
6. full-automatic ultracrystallite up-coiler according to claim 5, is characterized in that: immediately below described saw wheel and in band material relative saw wheel opposite side be provided with cushion block.
7. full-automatic ultracrystallite up-coiler according to claim 6, it is characterized in that: described main shaft is fixedly connected with sleeve pipe, be inserted with chuck in described sleeve pipe, one end that described chuck supplies core to insert is made up of several folder lobes and shrinks fixing core in the process coordinated with sleeve pipe at folder lobe.
8. full-automatic ultracrystallite up-coiler according to claim 7, is characterized in that: described core is arranged with end cap, and end cap relative core in core telescopic process is inactive state.
9. full-automatic ultracrystallite up-coiler according to claim 8, it is characterized in that: the axis along hollow pipe on the outer tube wall of described hollow pipe offers chute, described end cap is arranged ringwise, and its inner tubal wall is provided with the slide block for being connected with chute slippage.
10. full-automatic ultracrystallite up-coiler according to claim 9, is characterized in that: the width of described clamp groove is 0.06mm ~ 0.5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420545317.9U CN204215894U (en) | 2014-09-22 | 2014-09-22 | Full-automatic ultracrystallite up-coiler |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420545317.9U CN204215894U (en) | 2014-09-22 | 2014-09-22 | Full-automatic ultracrystallite up-coiler |
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| CN204215894U true CN204215894U (en) | 2015-03-18 |
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| CN201420545317.9U Active CN204215894U (en) | 2014-09-22 | 2014-09-22 | Full-automatic ultracrystallite up-coiler |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107424824A (en) * | 2017-07-10 | 2017-12-01 | 许昌锦荣食品有限公司 | A kind of full-automatic ultracrystallite up- coiler |
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2014
- 2014-09-22 CN CN201420545317.9U patent/CN204215894U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107424824A (en) * | 2017-07-10 | 2017-12-01 | 许昌锦荣食品有限公司 | A kind of full-automatic ultracrystallite up- coiler |
| CN107424824B (en) * | 2017-07-10 | 2019-07-30 | 抚州市双菱磁性材料有限公司 | A kind of full-automatic ultracrystallite up- coiler |
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