CN204209044U - Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine - Google Patents

Abstract

The utility model discloses a kind of Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine.Reinforcing steel bar cage generally vertically to be put into crane and is led wall chase by existing diaphram wall, and reinforcing steel bar cage volume is large, lifts by crane and put into that to lead wall chase be a difficult problem; Do not integrate the machine of the automatic grooving in underground and automatic braiding bar-mat reinforcement at present.Driving mechanism of the present utility model drives initiatively compartment, intermittent drive mechanism and groove milling mechanism; Intermittent drive mechanism transmits power respectively to transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism; Groove milling mechanism digs out diaphragm wall and leads wall chase, and transverse steel rope intertexture mechanism leads at diaphragm wall the reinforcing bar rope that in wall chase, reciprocal intertexture transverse steel rope storage shelf provides; The intermittent movement of longitudinal reinforcement conveying mechanism, and reinforcing bar rope reinforcing bar being fallen into transverse steel rope intertexture mechanism intertexture, knit out bar-mat reinforcement.The utility model automatically can dig diaphragm wall in underground and lead wall chase, and simultaneously automatically weaves bar-mat reinforcement leading in wall chase, thus sets up diaphram wall fast.

Description

Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine

Technical field

The utility model belongs to building machinery field, relates to automatic grooving mechanism and automatic reinforcing bar knitting mechanism, is specifically related to a kind of Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine.

Background technology

Ground is the foundation of building, along with the development of building trade, more and more higher to the efficiency requirements of laying the foundations.Drilling machine is now generally adopted to form stake holes on building sites in foundation soil, steel reinforcement cage is woven by workman, again steel reinforcement cage is put into stake holes, again toward wherein pouring into a mould mixed pise ground, there is the shortcoming that step is numerous and diverse, efficiency is low, consume manpower, and the foundation wall set up is not continuous print, intensity is lower; Existing diaphram wall is generally first by various trench machine, dig out in underground and lead wall chase, then artificial at welded reinforcement cage, utilize crane reinforcing steel bar cage vertically to be put into and lead wall chase, last toward wherein building mixed earth, step is numerous and diverse, and efficiency is lower, and reinforcing steel bar cage volume is large, lift by crane and put into that to lead wall chase be a difficult problem; Existing operating type needs manually to climb to operation in the soil box of below ground, there is insecurity.Still there is no a kind of machine integrating the automatic grooving in underground and automatically weave bar-mat reinforcement at present.

Summary of the invention

The purpose of this utility model is for the deficiencies in the prior art, provides a kind of Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine, automatically can dig diaphragm wall in underground and lead wall chase, and simultaneously automatically weaves bar-mat reinforcement leading in wall chase, thus sets up diaphram wall fast.

The utility model comprises initiatively compartment, follower car, intermediate support beam, transverse steel rope storage shelf, transverse steel rope intertexture mechanism, longitudinal reinforcement conveying mechanism, intermittent drive mechanism, groove milling mechanism and driving mechanism; Described active compartment is fixedly installed longitudinal reinforcement conveying mechanism support; The bottom of described longitudinal reinforcement conveying mechanism is fixed with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The bottom of described intermittent drive mechanism is fixed with active compartment; The two ends of described intermediate support beam are fixed with active compartment and follower car respectively; Top and the intermediate support beam of described transverse steel rope intertexture mechanism are fixed; Described groove milling mechanism is connected by bearing with follower car, and passes through finger setting; Described transverse steel rope storage shelf is fixed on follower car top; Initiatively the both sides of compartment and follower car are all hinged with roller; Power input shaft is bearing on active compartment by bearing, and two ends are all fixed with adhesion wheel; 4th roller gear and power input shaft are fixed.Described driving mechanism drives the 4th roller gear, intermittent drive mechanism and groove milling mechanism; Described intermittent drive mechanism transmits power respectively to transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism.Described groove milling mechanism digs out diaphragm wall in underground and leads wall chase, and described transverse steel rope intertexture mechanism leads at diaphragm wall the reinforcing bar rope that in wall chase, reciprocal intertexture transverse steel rope storage shelf provides; Described longitudinal reinforcement conveying mechanism intermittent movement, and reinforcing bar rope reinforcing bar being fallen into transverse steel rope intertexture mechanism intertexture, knit out bar-mat reinforcement.

Described intermittent drive mechanism comprises intermittent drive mechanism casing, fluted roller shaft, driven sheave, the 5th sprocket wheel, driving pin wheel shaft, the second roller gear, initiatively pin wheel, worm shaft, the 3rd sprocket wheel, the first roller gear, worm gear, worm-wheel shaft, the second bevel gear, jackshaft, third hand tap gear, the 6th sprocket wheel and worm-gear speed reducer; Described intermittent drive mechanism casing is bolted with active compartment; Described worm shaft, driving pin wheel shaft and fluted roller shaft be arranged in parallel, and are all bearing on intermittent drive mechanism casing by bearing; Described worm-wheel shaft is bearing on intermittent drive mechanism casing by bearing, and worm gear is all connected by key with worm-wheel shaft with the second bevel gear; The helical tooth of described worm shaft engages with worm gear; The 3rd described sprocket wheel is all connected by key with worm shaft with the first roller gear, and the second roller gear is all connected by key with driving pin wheel shaft with active pin wheel, and the 5th sprocket wheel is all connected by key with fluted roller shaft with driven sheave; The first described roller gear engages with the second roller gear; Initiatively the bearing pin of pin wheel is connected with driven sheave; The 5th described sprocket wheel is connected by chain with the 6th sprocket wheel; The 6th described sprocket wheel is connected with the speed reducing input of worm-gear speed reducer; The output shaft of worm-gear speed reducer is connected by shaft coupling with jackshaft; Described jackshaft is bearing on active compartment by bearing; Described third hand tap gear is connected by key with jackshaft.

Described intermediate support beam offers groove milling drill bit and stretches into hole; Curved baffle is fixed on bottom intermediate support beam; The hole wall that medial surface and the groove milling drill bit of described curved baffle stretch into hole aligns and arranges, and towards the direction of advance of follower car; Groove milling drill bit support is fixed in the middle part of curved baffle.

Described transverse steel rope storage shelf comprises the multiple transverse steel rope drum bracing frame and transverse steel rope guide bracket that are fixed on follower car top; Each transverse steel rope drum bracing frame is provided with multiple cylinder hooks of vertically arranging; Each transverse steel rope guide bracket is provided with the many guide rods of vertically arranging.

Described transverse steel rope intertexture mechanism comprises transverse steel rope intertexture mechanism frame, the first double-screw shaft, the second double-screw shaft, the first slide block assembly, the second slide block assembly, the 3rd slide block assembly, Four-slider assembly, the 5th slide block assembly, the 6th slide block assembly, the first sprocket wheel, the second sprocket wheel, the first guide plate, the second guide plate, the 3rd guide plate and the first bevel gear; Described transverse steel rope intertexture mechanism frame is vertically arranged, and top is connected by sliding pair with intermediate support beam, and passes through Bolt to position; Cover plate is connected by sliding pair with the sidepiece of transverse steel rope intertexture mechanism frame; The first described double-screw shaft and the second double-screw shaft are hinged on one end of transverse steel rope intertexture mechanism frame respectively; First double-screw shaft and the second double-screw shaft all offer the first double spiral groove, the second double spiral groove and the 3rd double spiral groove, and the first double spiral groove and the 3rd double spiral groove are symmetricly set on the second double spiral groove two ends; The first described double spiral groove, the second double spiral groove and the 3rd double spiral groove include cross one another left-turn spiral groove and right hand helix groove, and left-turn spiral groove is all connected by arc groove with the two ends of right hand helix groove; The first described bevel gear and the first sprocket wheel are all fixed on the first double-screw shaft, and the second sprocket wheel is fixed on the second double-screw shaft, and the first sprocket wheel is connected by chain with the second sprocket wheel; First bevel gear engages with the second bevel gear of intermittent drive mechanism; First slide block assembly and the 3rd slide block assembly centering are arranged on the second slide block assembly two ends; The first described slide block assembly is connected by sliding pair with the first double spiral groove of the first double-screw shaft, and is bolted with one end of the first guide plate; The second described slide block assembly is connected by sliding pair with the second double spiral groove of the first double-screw shaft, and is bolted with one end of the second guide plate; The 3rd described slide block assembly is connected by sliding pair with the 3rd double spiral groove of the first double-screw shaft, and is bolted with one end of the 3rd guide plate; Four-slider assembly and the 6th slide block assembly centering are arranged on the 5th slide block assembly two ends; Described Four-slider assembly is connected by sliding pair with the first double spiral groove of the second double-screw shaft, and is bolted with the other end of the first guide plate; The 5th described slide block assembly is connected by sliding pair with the second double spiral groove of the second double-screw shaft, and is bolted with the other end of the second guide plate; The 6th described slide block assembly is connected by sliding pair with the 3rd double spiral groove of the second double-screw shaft, and is bolted with the other end of the 3rd guide plate.

The first described guide plate, the second guide plate and the 3rd guide plate are set in parallel on same vertical plane; The inner side of the first guide plate offers vertically multiple first reinforcing bar grooving mouth and the first reinforcing bar rope guide hole of interlaced arrangement successively, and highest point is the first reinforcing bar grooving mouth; The side that second guide plate is relative with inside the first guide plate offers vertically multiple second reinforcing bar rope guide hole and the second reinforcing bar grooving mouth of interlaced arrangement successively, and highest point is the second reinforcing bar rope guide hole; The opposite side of the second guide plate offers vertically multiple 3rd reinforcing bar grooving mouth and the 3rd reinforcing bar rope guide hole of interlaced arrangement successively, and highest point is the 3rd reinforcing bar grooving mouth; The inner side of the 3rd guide plate offers vertically multiple 4th reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth of interlaced arrangement successively, and highest point is the 4th reinforcing bar rope guide hole; The quantity of the first reinforcing bar rope guide hole, the second reinforcing bar rope guide hole, the second reinforcing bar grooving mouth, the 3rd reinforcing bar grooving mouth, the 3rd reinforcing bar rope guide hole, the 4th reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth is equal with the quantity of the first reinforcing bar grooving mouth; Each first reinforcing bar grooving mouth is arranged on sustained height with the second corresponding reinforcing bar rope guide hole, the 3rd reinforcing bar grooving mouth and the 4th reinforcing bar rope pilot hole, and each first reinforcing bar rope guide hole is arranged on sustained height with the second corresponding reinforcing bar grooving mouth, the 3rd reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth.

Described longitudinal reinforcement conveying mechanism comprises longitudinal reinforcement conveying mechanism frame, slotted disk axle and the 4th bevel gear; Described longitudinal reinforcement conveying mechanism frame entirety is cylindrical, and top and end cap removably connect, and bottom centre offers slotted disk axle support holes, and bottom sides stretches out hole and the second reinforcing bar stretches out hole along offering symmetrically arranged first reinforcing bar; The bottom of longitudinal reinforcement conveying mechanism frame is bolted with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The top of described slotted disk axle is bearing in end cap by bearing; The bottom of slotted disk axle is bearing in slotted disk axle support holes by bearing, and stretches out that slotted disk axle support holes is outer fixes with the 4th bevel gear; The third hand tap gears meshing of the 4th bevel gear and intermittent drive mechanism; Multiple slotted disk is equidistantly fixed on slotted disk axle; The periphery of described slotted disk is uniformly distributed along the circumference and offers multiple steel bar groove, and position is corresponding in a circumferential direction for the steel bar groove of different slotted disk.

Described groove milling mechanism comprises cantilever, flange and groove milling drill bit; Described cantilever comprises integrated horizontal arm and vertical arm, and horizontal arm offers flange mounting hole, and the bottom of vertical arm is provided with boss, and the bottom of boss is provided with cantilevered axle; Described cantilevered axle is connected by bearing with follower car, and boss is connected by pin with follower car; Described flange comprises integrated load-bearing axle and terminal pad, and center offers water under high pressure input hole and the connector receptacle of coaxial setting; The top end opening of water under high pressure input hole is in the top end face of load-bearing axle, and bottom is communicated with the top of connector receptacle; The bottom end opening of connector receptacle is in the bottom end face of terminal pad; Described load-bearing axle is bearing in flange mounting hole by bearing; Clip embeds in the snap-ring groove of load-bearing axle periphery, and clamps load-bearing axle; Clip contacts with the bearing face of supporting load-bearing axle.

Described groove milling drill bit comprises bit central axle and cutting edge; Described bit central axle is hollow shaft, inner chamber and fittings; Hole is stretched into through the groove milling drill bit of intermediate support beam in the top of bit central axle, and is bolted with terminal pad; Joint embeds in the connector receptacle of flange; The face of cylinder of described bit central axle offers multiple apopore group vertically, and each apopore group comprises the multiple apopores be uniformly distributed along the circumference; The apopore position of bottommost is higher than the bottom surface of curved baffle; The inner of described apopore and the inner chamber of bit central axle through, outer end is open to be arranged; Multiple cutting edge is along the circumference uniform distribution of bit central axle, and top is all welded with bit central axle; Each cutting edge all by being connected along many reinforced poles of bit central axle axial arranging with bit central axle, and is all fixed with support ring; Described support ring is bearing on groove milling drill bit support by bearing.

The beneficial effects of the utility model:

The utility model automatically can dig diaphragm wall in underground and lead wall chase, and simultaneously leading the bar-mat reinforcement automatically knitting out in wall chase and be parallel to each other, and then set up diaphram wall fast, without the need to human weld's reinforcing steel bar cage, also wall chase is led without the need to lifting by crane and reinforcing steel bar cage being put into, improve the efficiency of building lot, reduce manual labor's amount, reach efficient, safe operation effectiveness.

Accompanying drawing explanation

Fig. 1 is the integrally-built side isometric view of the utility model;

Fig. 2 is the utility model another side isometric view integrally-built;

Fig. 3 is the stereogram in initiatively compartment in the utility model;

Fig. 4 is the drive connection stereogram of the utility model discontinuous transmission mechanism;

Fig. 5 is the stereogram of intermediate support beam of the present utility model;

Fig. 6 is the assembling stereogram of cantilever and flange in the utility model;

Fig. 7 is the sectional view of cantilever in the utility model;

Fig. 8 is the sectional view of flange in the utility model;

Fig. 9 is the stereogram of groove milling drill bit in the utility model;

Figure 10-1 is the overall structure stereogram of transverse steel intertexture mechanism in the utility model;

Figure 10-2 is the structural perspective in the utility model after transverse steel intertexture mechanism removal cover plate;

Figure 10-3 is the partial structurtes stereogram at transverse steel intertexture mechanism top in the utility model;

Figure 10-4 is the drive connection schematic diagram of transverse steel intertexture mechanism in the utility model;

Figure 10-5 is the structural representation of the first double-screw shaft in the utility model;

Figure 10-6 is the partial structurtes schematic diagram of the first guide plate in the utility model;

Figure 10-7 is the partial structurtes schematic diagram of the second guide plate in the utility model;

Figure 10-8 is the partial structurtes schematic diagram of the 3rd guide plate in the utility model;

Figure 11 is the drive connection schematic diagram of longitudinal reinforcement conveying mechanism and intermittent drive mechanism in the utility model;

Figure 12-1 is the partial structurtes stereogram in the utility model bottom longitudinal reinforcement conveying mechanism;

Figure 12-2 is the slotted disk axle of longitudinal reinforcement conveying mechanism in the utility model and the assembling stereogram of slotted disk;

Figure 12-3 is the structural representation of slotted disk in the utility model.

Detailed description of the invention

Below in conjunction with drawings and Examples, the utility model is described in further detail.

As shown in Figure 1,2 and 3, Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine, comprises initiatively compartment 24, follower car 1, intermediate support beam 5, transverse steel rope storage shelf, transverse steel rope intertexture mechanism, longitudinal reinforcement conveying mechanism, intermittent drive mechanism, groove milling mechanism and driving mechanism; Initiatively compartment 24 is fixedly installed longitudinal reinforcement conveying mechanism support 24-1; The bottom of longitudinal reinforcement conveying mechanism is bolted with active compartment 24, and midfoot support is on longitudinal reinforcement conveying mechanism support 24-1; The bottom of intermittent drive mechanism is bolted with active compartment 24; The two ends of intermediate support beam 5 are connected with active compartment 24 and follower car 1 respectively by bolt; Top and the intermediate support beam 5 of transverse steel rope intertexture mechanism are bolted; Groove milling mechanism is connected by bearing with follower car, and passes through finger setting; Transverse steel rope storage shelf is fixedly installed on follower car 1 top; Initiatively the both sides of compartment 24 and follower car 1 are all hinged with roller; Power input shaft is bearing on active compartment 24 by bearing, and two ends are all fixed with adhesion wheel 26-1; 4th roller gear 26 is connected by key with power input shaft.Driving mechanism drives the 4th roller gear 26, intermittent drive mechanism and groove milling mechanism; Intermittent drive mechanism transmits power respectively to transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism.

As Fig. 1,2, shown in 4 and 11, intermittent drive mechanism comprises intermittent drive mechanism casing 29, fluted roller shaft 30, driven sheave 31, the 5th sprocket wheel 32, driving pin wheel shaft 33, second roller gear 34, initiatively pin wheel 35, worm shaft 36, the 3rd sprocket wheel 37, first roller gear 38, worm gear 39, worm-wheel shaft 40, second bevel gear 41, jackshaft 43, third hand tap gear 46, the 6th sprocket wheel 42 and worm-gear speed reducer; Intermittent drive mechanism casing 29 is bolted with active compartment 24; Worm shaft 36, driving pin wheel shaft 33 and fluted roller shaft 30 be arranged in parallel, and are all bearing on intermittent drive mechanism casing 29 by bearing; Worm-wheel shaft 40 is bearing on intermittent drive mechanism casing 29 by bearing, and worm gear 39 is all connected by key with worm-wheel shaft 40 with the second bevel gear 41; The helical tooth 36-1 of worm shaft 36 engages with worm gear 39; 3rd sprocket wheel 37 is all connected by key with worm shaft 36 with the first roller gear 38, and the second roller gear 34 is all connected by key with driving pin wheel shaft 33 with active pin wheel 35, and the 5th sprocket wheel 32 is all connected by key with fluted roller shaft 30 with driven sheave 31; First roller gear 38 engages with the second roller gear 34; Initiatively the bearing pin of pin wheel 35 is connected with driven sheave 31; 5th sprocket wheel 32 is connected by chain with the 6th sprocket wheel 42; 6th sprocket wheel 42 is connected with the speed reducing input of worm-gear speed reducer; The output shaft of worm-gear speed reducer is connected by shaft coupling with jackshaft 43; Jackshaft 43 is bearing on active compartment 24 by bearing; Third hand tap gear 46 is connected by key with jackshaft 43.

As shown in Figure 5, intermediate support beam 5 offers groove milling drill bit and stretches into hole 5-2 and transverse steel rope intertexture mechanism chute 5-3; Curved baffle 5-1 is fixed on bottom intermediate support beam 5; The hole wall that medial surface and the groove milling drill bit of curved baffle 5-1 stretch into hole 5-2 aligns and arranges, and towards the direction of advance of follower car 1; Groove milling drill bit support 5-4 is fixed in the middle part of curved baffle 5-1.

As Fig. 1,6, shown in 7 and 8, groove milling mechanism comprises cantilever 3, flange 4 and groove milling drill bit 6; Cantilever 3 comprises integrated horizontal arm and vertical arm, and horizontal arm offers flange mounting hole 3-1, and the bottom of vertical arm is provided with boss 3-3, and the bottom of boss 3-3 is provided with cantilevered axle 3-2; Cantilevered axle 3-2 is connected by bearing with follower car 1, and boss 3-3 is connected by pin with follower car 1; Flange 4 comprises integrated load-bearing axle 4-1 and terminal pad 4-2, and center offers water under high pressure input hole 4-3 and the connector receptacle 4-4 of coaxial setting; The top end opening of water under high pressure input hole 4-3 is in the top end face of load-bearing axle 4-1, and bottom is communicated with the top of connector receptacle 4-4; The bottom end opening of connector receptacle 4-4 is in the bottom end face of terminal pad 4-2; Load-bearing axle 4-1 is bearing in flange mounting hole 3-1 by bearing; Clip 47 embeds in the snap-ring groove 4-5 of load-bearing axle 4-1 periphery, and clamps load-bearing axle; Clip contacts with the bearing face of supporting load-bearing axle 4-1.

As shown in figs. 5 and 9, groove milling drill bit 6 comprises bit central axle 6-2 and cutting edge 6-1; Bit central axle is hollow shaft, and inner chamber is communicated with joint 6-4; Hole 5-2 is stretched into through the groove milling drill bit of intermediate support beam in the top of bit central axle 6-2, and is bolted with terminal pad 4-2; Joint 6-4 embeds in the connector receptacle 4-4 of flange; The face of cylinder of bit central axle 6-2 offers vertically 30 apopore groups, each apopore group comprises 12 the apopore 6-3 be uniformly distributed along the circumference; The apopore 6-3 position of bottommost is higher than the bottom surface of curved baffle 5-1; The inner of apopore 6-3 and the inner chamber of bit central axle 6-2 through, outer end is open to be arranged; 12 cutting edge 6-1 are along the circumference uniform distribution of bit central axle 6-2, and top is all welded with bit central axle 6-2; Each cutting edge 6-1 all by being connected along ten reinforced poles of bit central axle 6-2 axial arranging with bit central axle 6-2, and all fixes with support ring 6-5; Support ring 6-5 is bearing on groove milling drill bit support 5-4 by bearing.

As shown in Figure 10-1,10-2,10-3,10-4 and 10-5, transverse steel rope intertexture mechanism comprises transverse steel rope intertexture mechanism frame 7, first double-screw shaft 8, second double-screw shaft 14, first slide block assembly 9, second slide block assembly 10, the 3rd slide block assembly 11, Four-slider assembly 15, the 5th slide block assembly 16, the 6th slide block assembly 17, first sprocket wheel 12, second sprocket wheel 18, first guide plate 19, second guide plate 20, the 3rd guide plate 21 and the first bevel gear 13; Transverse steel rope intertexture mechanism frame 7 is vertically arranged, and top is connected by sliding pair with transverse steel rope intertexture mechanism chute 5-3, and passes through Bolt to position; Cover plate 23 is connected by sliding pair with the sidepiece of transverse steel rope intertexture mechanism frame 7, stops that soil is bonded on the first double-screw shaft 8 and the second double-screw shaft 14; First double-screw shaft 8 and the second double-screw shaft 14 are hinged on one end of transverse steel rope intertexture mechanism frame 7 respectively; First double-screw shaft 8 and the second double-screw shaft 14 all offer the first double spiral groove 8-1, the second double spiral groove 8-2 and the 3rd double spiral groove 8-3, and the first double spiral groove 8-1 and the 3rd double spiral groove 8-3 is symmetricly set on the second double spiral groove 8-2 two ends; First double spiral groove 8-1, the second double spiral groove 8-2 and the 3rd double spiral groove 8-3 include cross one another left-turn spiral groove and right hand helix groove, and left-turn spiral groove is all connected by arc groove with the two ends of right hand helix groove; First bevel gear 13 and the first sprocket wheel 12 are all fixed on the first double-screw shaft 8, and the second sprocket wheel 18 is fixed on the second double-screw shaft 14, and the first sprocket wheel 12 is connected by chain with the second sprocket wheel 18; First bevel gear 13 engages with the second bevel gear 41 of intermittent drive mechanism; First slide block assembly 9 and the 3rd slide block assembly 11 centering are arranged on the second slide block assembly 10 two ends; First slide block assembly 9 is connected by sliding pair with the first double spiral groove 8-1 of the first double-screw shaft 8, and is bolted with one end of the first guide plate 19; Second slide block assembly 10 is connected by sliding pair with the second double spiral groove 8-2 of the first double-screw shaft 8, and is bolted with one end of the second guide plate 20; 3rd slide block assembly 11 is connected by sliding pair with the 3rd double spiral groove 8-3 of the first double-screw shaft 8, and is bolted with one end of the 3rd guide plate 21; Four-slider assembly 15 and the 6th slide block assembly 17 centering are arranged on the 5th slide block assembly 16 two ends; Four-slider assembly 15 is connected by sliding pair with the first double spiral groove 8-1 of the second double-screw shaft 14, and is bolted with the other end of the first guide plate 19; 5th slide block assembly 16 is connected by sliding pair with the second double spiral groove 8-2 of the second double-screw shaft 14, and is bolted with the other end of the second guide plate 20; 6th slide block assembly 17 is connected by sliding pair with the 3rd double spiral groove 8-3 of the second double-screw shaft 14, and is bolted with the other end of the 3rd guide plate 21.

As shown in Figure 10-1,10-6,10-7 and 10-8, the first guide plate 19, second guide plate 20 and the 3rd guide plate 21 are set in parallel on same vertical plane; The inner side of the first guide plate 19 offers vertically 12 the first reinforcing bar grooving mouth 19-1 and 12 the first reinforcing bar rope guide hole 19-2 of interlaced arrangement successively, and highest point is the first reinforcing bar grooving mouth 19-1; The side that second guide plate 20 is relative with inside the first guide plate 19 offers vertically 12 the second reinforcing bar rope guide hole 20-1 and 12 the second reinforcing bar grooving mouth 20-4 of interlaced arrangement successively, and highest point is the second reinforcing bar rope guide hole 20-1; The opposite side of the second guide plate 20 offers vertically 12 the 3rd reinforcing bar grooving mouth 20-2 and 12 the 3rd reinforcing bar rope guide hole 20-3 of interlaced arrangement successively, and highest point is the 3rd reinforcing bar grooving mouth 20-2; The inner side of the 3rd guide plate 21 offers vertically 12 the 4th reinforcing bar rope guide hole 21-1 and 12 the 4th reinforcing bar grooving mouth 21-2 of interlaced arrangement successively, and highest point is the 4th reinforcing bar rope guide hole 21-1; Each first reinforcing bar grooving mouth 19-1 is arranged on sustained height with corresponding the second reinforcing bar rope guide hole 20-1, the 3rd reinforcing bar grooving mouth 20-2 and the 4th reinforcing bar rope pilot hole 21-1, and each first reinforcing bar rope guide hole 19-2 is arranged on sustained height with corresponding the second reinforcing bar grooving mouth 20-4, the 3rd reinforcing bar rope guide hole 20-3 and the 4th reinforcing bar grooving mouth 21-2.

As shown in Figure 11,12-1,12-2 and 12-3, longitudinal reinforcement conveying mechanism comprises longitudinal reinforcement conveying mechanism frame 22, slotted disk axle 44 and the 4th bevel gear 45; Longitudinal reinforcement conveying mechanism frame 22 is overall cylindrical, and top and end cap removably connect, and bottom centre offers slotted disk axle support holes 22-3, and bottom sides edge offers symmetrically arranged first reinforcing bar and stretches out hole 22-1 and the second reinforcing bar stretches out hole 22-2; The bottom of longitudinal reinforcement conveying mechanism frame 22 is bolted with active compartment 24, and midfoot support is on longitudinal reinforcement conveying mechanism support 24-1; The top of slotted disk axle 44 is bearing in end cap by bearing; The bottom of slotted disk axle 44 is bearing in slotted disk axle support holes 22-3 by bearing, and stretches out that slotted disk axle support holes 22-3 is outer to be connected by pin with the 4th bevel gear 45; 4th bevel gear 45 engages with the third hand tap gear 46 of intermittent drive mechanism; Ten slotted disk 44-1 are equidistantly fixed on slotted disk axle 44; The periphery of slotted disk 44-1 is uniformly distributed along the circumference and offers 50 steel bar groove 44-2, and position is corresponding in a circumferential direction for the steel bar groove of different slotted disk.

As illustrated in fig. 1 and 2, transverse steel rope storage shelf comprises six transverse steel rope drum bracing frame 1-1 and two the transverse steel rope guide bracket 1-2 being fixed on follower car 1 top; Each transverse steel rope drum bracing frame 1-1 is provided with nine cylinder hooks of vertically arranging; Each transverse steel rope guide bracket 1-2 is provided with nine guide rods of vertically arranging.

The operation principle of this Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine:

The adhesion wheel 26-1 in active compartment 24, the initiatively roller of compartment 24 and follower car 1 are placed on slide rail 2; Pile 50 reinforcing bars in longitudinal reinforcement conveying mechanism, every root reinforcing bar embeds in steel bar groove 44-2 corresponding to ten slotted disk 44-1; High-pressure water pipe receives the water under high pressure input hole 4-3 of flange.A motor of driving mechanism by power transmission to flange 4, flange 4 drives groove milling drill bit 6, water under high pressure in high-pressure water pipe enters bit central axle 6-2 by water under high pressure input hole 4-3, and eject from apopore 6-3, break up the earth of sidewall of not cutting the earth, simultaneously cutting edge 6-1 cuts the earth that breaks up and stirs in water, and the native slag after cutting can extract ground out with suction pump.The reinforcing bar rope drum 48 being wound with reinforcing bar rope is placed on 48 cylinder hooks, the reinforcing bar rope of 48 reinforcing bar rope drums is divided into 18 groups to walk around 18 guide rods, every root reinforcing bar rope is each passed through a first reinforcing bar rope guide hole 19-2, the second reinforcing bar rope guide hole 20-1, the 3rd reinforcing bar rope guide hole 20-3 or the 4th reinforcing bar rope guide hole 21-1, and is all fixed to the diaphragm wall that groove milling drill bit 6 digs out and leads on the starting vessel section sidewall of wall chase.A part of power is passed to three cylindrical gear 25 by planet-gear speed reducer by another motor of driving mechanism, and another part power passes to driving shaft 28, three cylindrical gear 25 through the 4th roller gear 26 by power transmission to power input shaft, thus adhesion wheel 26-1 is rotated, now reinforcing bar rope constantly pulls out from reinforcing bar rope drum, driving shaft 28 drives the 4th sprocket wheel the 27, four sprocket wheel 27 to pass motion to worm shaft 36 by chain-driving the 3rd sprocket wheel the 37, three sprocket wheel 37 to drive worm gear 39 and the first roller gear 38 to rotate, worm gear 39 passes motion to worm-wheel shaft 40 and the second bevel gear 41, second bevel gear 41 drives the first bevel gear 13, first bevel gear 13 is rotated and passes motion to the first double-screw shaft 8, first double-screw shaft 8 drives the second double-screw shaft 14 synchronous axial system by the first sprocket wheel 12 and the second sprocket wheel 18, thus drives the first guide plate 19, second guide plate 20 and the 3rd guide plate 21 to realize the transverse shifting of past renaturation, the reinforcing bar rope of the second guide plate 20 both sides realizes laterally interweaving moving with the reinforcing bar rope of the first guide plate 19 and the 3rd guide plate 21 respectively, first roller gear 38 drives the second roller gear 34, second roller gear 34 passes motion to driving pin wheel shaft 33 and drives initiatively pin wheel 35, and then pass motion to driven sheave 31, realize the intermittent movement of fluted roller shaft 30, fluted roller shaft 30 is by the 5th sprocket wheel 32, 6th sprocket wheel 42, worm-gear speed reducer, jackshaft 43 and third hand tap gear 46 transmit motion to the 4th bevel gear 45, intermittent movement is passed to the slotted disk axle 44 of longitudinal reinforcement conveying mechanism by the 4th bevel gear 45, slotted disk axle 44 rotates and drives the reinforcing bar in slotted disk 44-1 circumferentially to move, stretch out when hole 22-1 and the second reinforcing bar stretch out hole 22-2 fall from longitudinal reinforcement conveying mechanism when two reinforcing bars of symmetry move on to the first reinforcing bar respectively, and just fall into the reinforcing bar rope being in interleaved order, transverse steel intertexture mechanism interweaves once, and longitudinal reinforcement conveying mechanism intermittence falls two reinforcing bars.Two motors of driving mechanism with the use of, active compartment 24 pushes this Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine and moves forward, groove milling drill bit 6 digs out diaphragm wall in underground and leads wall chase, and transverse steel intertexture mechanism and longitudinal reinforcement conveying mechanism are just led in wall chase at diaphragm wall and knit out two bar-mat reinforcements.Curved baffle 5-1 blocks the water under high pressure that apopore 6-3 ejects, and avoiding High-Pressure Water to digging the side of leading wall chase, watering the bar-mat reinforcement put into and dig and lead wall chase.

Claims (7)

1. Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine, comprise initiatively compartment, follower car, intermediate support beam, transverse steel rope storage shelf, transverse steel rope intertexture mechanism, longitudinal reinforcement conveying mechanism, intermittent drive mechanism, groove milling mechanism and driving mechanism, it is characterized in that:

Described active compartment is fixedly installed longitudinal reinforcement conveying mechanism support; The bottom of described longitudinal reinforcement conveying mechanism is fixed with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The bottom of described intermittent drive mechanism is fixed with active compartment; The two ends of described intermediate support beam are fixed with active compartment and follower car respectively; Top and the intermediate support beam of described transverse steel rope intertexture mechanism are fixed; Described groove milling mechanism is connected by bearing with follower car, and passes through finger setting; Described transverse steel rope storage shelf is fixed on follower car top; Initiatively the both sides of compartment and follower car are all hinged with roller; Power input shaft is bearing on active compartment by bearing, and two ends are all fixed with adhesion wheel; 4th roller gear and power input shaft are fixed; Described driving mechanism drives the 4th roller gear, intermittent drive mechanism and groove milling mechanism; Described intermittent drive mechanism transmits power respectively to transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism; Described groove milling mechanism digs out diaphragm wall in underground and leads wall chase, and described transverse steel rope intertexture mechanism leads at diaphragm wall the reinforcing bar rope that in wall chase, reciprocal intertexture transverse steel rope storage shelf provides; Described longitudinal reinforcement conveying mechanism intermittent movement, and reinforcing bar rope reinforcing bar being fallen into transverse steel rope intertexture mechanism intertexture, knit out bar-mat reinforcement.

2. Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine according to claim 1, is characterized in that: described intermittent drive mechanism comprises intermittent drive mechanism casing, fluted roller shaft, driven sheave, the 5th sprocket wheel, driving pin wheel shaft, the second roller gear, initiatively pin wheel, worm shaft, the 3rd sprocket wheel, the first roller gear, worm gear, worm-wheel shaft, the second bevel gear, jackshaft, third hand tap gear, the 6th sprocket wheel and worm-gear speed reducer; Described intermittent drive mechanism casing is bolted with active compartment; Described worm shaft, driving pin wheel shaft and fluted roller shaft be arranged in parallel, and are all bearing on intermittent drive mechanism casing by bearing; Described worm-wheel shaft is bearing on intermittent drive mechanism casing by bearing, and worm gear is all connected by key with worm-wheel shaft with the second bevel gear; The helical tooth of described worm shaft engages with worm gear; The 3rd described sprocket wheel is all connected by key with worm shaft with the first roller gear, and the second roller gear is all connected by key with driving pin wheel shaft with active pin wheel, and the 5th sprocket wheel is all connected by key with fluted roller shaft with driven sheave; The first described roller gear engages with the second roller gear; Initiatively the bearing pin of pin wheel is connected with driven sheave; The 5th described sprocket wheel is connected by chain with the 6th sprocket wheel; The 6th described sprocket wheel is connected with the speed reducing input of worm-gear speed reducer; The output shaft of worm-gear speed reducer is connected by shaft coupling with jackshaft; Described jackshaft is bearing on active compartment by bearing; Described third hand tap gear is connected by key with jackshaft.

3. Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine according to claim 1, is characterized in that: described intermediate support beam offers groove milling drill bit and stretches into hole; Curved baffle is fixed on bottom intermediate support beam; The hole wall that medial surface and the groove milling drill bit of described curved baffle stretch into hole aligns and arranges, and towards the direction of advance of follower car; Groove milling drill bit support is fixed in the middle part of curved baffle.

4. Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine according to claim 1, is characterized in that: described transverse steel rope storage shelf comprises the multiple transverse steel rope drum bracing frame and transverse steel rope guide bracket that are fixed on follower car top; Each transverse steel rope drum bracing frame is provided with multiple cylinder hooks of vertically arranging; Each transverse steel rope guide bracket is provided with the many guide rods of vertically arranging.

5. Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine according to claim 2, is characterized in that: described transverse steel rope intertexture mechanism comprises transverse steel rope intertexture mechanism frame, the first double-screw shaft, the second double-screw shaft, the first slide block assembly, the second slide block assembly, the 3rd slide block assembly, Four-slider assembly, the 5th slide block assembly, the 6th slide block assembly, the first sprocket wheel, the second sprocket wheel, the first guide plate, the second guide plate, the 3rd guide plate and the first bevel gear; Described transverse steel rope intertexture mechanism frame is vertically arranged, and top is connected by sliding pair with intermediate support beam, and passes through Bolt to position; Cover plate is connected by sliding pair with the sidepiece of transverse steel rope intertexture mechanism frame; The first described double-screw shaft and the second double-screw shaft are hinged on one end of transverse steel rope intertexture mechanism frame respectively; First double-screw shaft and the second double-screw shaft all offer the first double spiral groove, the second double spiral groove and the 3rd double spiral groove, and the first double spiral groove and the 3rd double spiral groove are symmetricly set on the second double spiral groove two ends; The first described double spiral groove, the second double spiral groove and the 3rd double spiral groove include cross one another left-turn spiral groove and right hand helix groove, and left-turn spiral groove is all connected by arc groove with the two ends of right hand helix groove; The first described bevel gear and the first sprocket wheel are all fixed on the first double-screw shaft, and the second sprocket wheel is fixed on the second double-screw shaft, and the first sprocket wheel is connected by chain with the second sprocket wheel; First bevel gear engages with the second bevel gear of intermittent drive mechanism; First slide block assembly and the 3rd slide block assembly centering are arranged on the second slide block assembly two ends; The first described slide block assembly is connected by sliding pair with the first double spiral groove of the first double-screw shaft, and is bolted with one end of the first guide plate; The second described slide block assembly is connected by sliding pair with the second double spiral groove of the first double-screw shaft, and is bolted with one end of the second guide plate; The 3rd described slide block assembly is connected by sliding pair with the 3rd double spiral groove of the first double-screw shaft, and is bolted with one end of the 3rd guide plate; Four-slider assembly and the 6th slide block assembly centering are arranged on the 5th slide block assembly two ends; Described Four-slider assembly is connected by sliding pair with the first double spiral groove of the second double-screw shaft, and is bolted with the other end of the first guide plate; The 5th described slide block assembly is connected by sliding pair with the second double spiral groove of the second double-screw shaft, and is bolted with the other end of the second guide plate; The 6th described slide block assembly is connected by sliding pair with the 3rd double spiral groove of the second double-screw shaft, and is bolted with the other end of the 3rd guide plate;

The first described guide plate, the second guide plate and the 3rd guide plate are set in parallel on same vertical plane; The inner side of the first guide plate offers vertically multiple first reinforcing bar grooving mouth and the first reinforcing bar rope guide hole of interlaced arrangement successively, and highest point is the first reinforcing bar grooving mouth; The side that second guide plate is relative with inside the first guide plate offers vertically multiple second reinforcing bar rope guide hole and the second reinforcing bar grooving mouth of interlaced arrangement successively, and highest point is the second reinforcing bar rope guide hole; The opposite side of the second guide plate offers vertically multiple 3rd reinforcing bar grooving mouth and the 3rd reinforcing bar rope guide hole of interlaced arrangement successively, and highest point is the 3rd reinforcing bar grooving mouth; The inner side of the 3rd guide plate offers vertically multiple 4th reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth of interlaced arrangement successively, and highest point is the 4th reinforcing bar rope guide hole; The quantity of the first reinforcing bar rope guide hole, the second reinforcing bar rope guide hole, the second reinforcing bar grooving mouth, the 3rd reinforcing bar grooving mouth, the 3rd reinforcing bar rope guide hole, the 4th reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth is equal with the quantity of the first reinforcing bar grooving mouth; Each first reinforcing bar grooving mouth is arranged on sustained height with the second corresponding reinforcing bar rope guide hole, the 3rd reinforcing bar grooving mouth and the 4th reinforcing bar rope pilot hole, and each first reinforcing bar rope guide hole is arranged on sustained height with the second corresponding reinforcing bar grooving mouth, the 3rd reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth.

6. Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine according to claim 2, is characterized in that: described longitudinal reinforcement conveying mechanism comprises longitudinal reinforcement conveying mechanism frame, slotted disk axle and the 4th bevel gear; Described longitudinal reinforcement conveying mechanism frame entirety is cylindrical, and top and end cap removably connect, and bottom centre offers slotted disk axle support holes, and bottom sides stretches out hole and the second reinforcing bar stretches out hole along offering symmetrically arranged first reinforcing bar; The bottom of longitudinal reinforcement conveying mechanism frame is bolted with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The top of described slotted disk axle is bearing in end cap by bearing; The bottom of slotted disk axle is bearing in slotted disk axle support holes by bearing, and stretches out that slotted disk axle support holes is outer fixes with the 4th bevel gear; The third hand tap gears meshing of the 4th bevel gear and intermittent drive mechanism; Multiple slotted disk is equidistantly fixed on slotted disk axle; The periphery of described slotted disk is uniformly distributed along the circumference and offers multiple steel bar groove, and position is corresponding in a circumferential direction for the steel bar groove of different slotted disk.

7. Full-automatic underground diaphragm wall bar-mat reinforcement interweaving machine according to claim 3, is characterized in that: described groove milling mechanism comprises cantilever, flange and groove milling drill bit; Described cantilever comprises integrated horizontal arm and vertical arm, and horizontal arm offers flange mounting hole, and the bottom of vertical arm is provided with boss, and the bottom of boss is provided with cantilevered axle; Described cantilevered axle is connected by bearing with follower car, and boss is connected by pin with follower car; Described flange comprises integrated load-bearing axle and terminal pad, and center offers water under high pressure input hole and the connector receptacle of coaxial setting; The top end opening of water under high pressure input hole is in the top end face of load-bearing axle, and bottom is communicated with the top of connector receptacle; The bottom end opening of connector receptacle is in the bottom end face of terminal pad; Described load-bearing axle is bearing in flange mounting hole by bearing; Clip embeds in the snap-ring groove of load-bearing axle periphery, and clamps load-bearing axle; Clip contacts with the bearing face of supporting load-bearing axle;

Described groove milling drill bit comprises bit central axle and cutting edge; Described bit central axle is hollow shaft, inner chamber and fittings; Hole is stretched into through the groove milling drill bit of intermediate support beam in the top of bit central axle, and is bolted with terminal pad; Joint embeds in the connector receptacle of flange; The face of cylinder of described bit central axle offers multiple apopore group vertically, and each apopore group comprises the multiple apopores be uniformly distributed along the circumference; The apopore position of bottommost is higher than the bottom surface of curved baffle; The inner of described apopore and the inner chamber of bit central axle through, outer end is open to be arranged; Multiple cutting edge is along the circumference uniform distribution of bit central axle, and top is all welded with bit central axle; Each cutting edge all by being connected along many reinforced poles of bit central axle axial arranging with bit central axle, and is all fixed with support ring; Described support ring is bearing on groove milling drill bit support by bearing.