CN204208512U - A kind of blending device of SMB and ABB Hybrid mode - Google Patents

A kind of blending device of SMB and ABB Hybrid mode Download PDF

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Publication number
CN204208512U
CN204208512U CN201420535088.2U CN201420535088U CN204208512U CN 204208512 U CN204208512 U CN 204208512U CN 201420535088 U CN201420535088 U CN 201420535088U CN 204208512 U CN204208512 U CN 204208512U
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CN
China
Prior art keywords
blending
additive
main pipeline
blending kettle
pipe
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Expired - Fee Related
Application number
CN201420535088.2U
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Chinese (zh)
Inventor
甘炜
张慎靖
王洁
姚国辉
李妍
范全旺
彭程
臧宇笛
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China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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Priority to CN201420535088.2U priority Critical patent/CN204208512U/en
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Publication of CN204208512U publication Critical patent/CN204208512U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model relates to a kind of blending device of SMB and ABB Hybrid mode, comprise blending kettle, blending kettle is communicated with main pipeline, blending kettle is provided with barreled additive extraction unit, first foundation oil pipe, the first additive pipe, main pipeline is provided with Mixer pot, Mixer pot is provided with the second basic oil pipe, and the second basic oil pipe is communicated with Second addition pipe; Main pipeline between blending kettle and Mixer pot is provided with total control valve; Main pipeline between blending kettle and total control valve is provided with the first oil tank, and the first oil tank is provided with the first control valve; The end of main pipeline is provided with the second oil tank.Superior effect of the present utility model is: on main pipeline, arrange blending kettle and Mixer pot, by being arranged on the barreled additive extraction unit input additive in blending kettle, it is that different types of additive carried by main pipeline that blending kettle can be used as an additive tank, flexibility is strong, there is respond rapidly to the oil product demand of multiple types, many batches, improve production efficiency.

Description

A kind of blending device of SMB and ABB Hybrid mode
Technical field
The utility model relates to petroleum products blending technical field, is specifically related to a kind of blending device of SMB and ABB Hybrid mode.
Background technology
The production technology of modern lube oil blending mainly comprises automatic batch blending (ABB) and synchronous measurement automatic blending (SMB).Automatic batch blending system base oil, additive raw material is injected blending kettle successively, by mechanical agitation to the blending mode mixed according to blending recipe requirements; General ABB device adopts the upper and lower two-layer blending kettle apparatus structure of steel structure support, the pre-blending kettle of additive charging is positioned at device upper strata, end still is generally used for the mixture of base oil and the larger additive of additional proportion, and configures barreled additive extraction unit (DDU) adding for barreled additive.Automatic batch mixing process is adapted to that batch is little, raw material type is many, raw material adds small lot batch manufacture under required precision high feature.
When adopting automatic batch mixing process to concoct, its additive therefor is bucket agent substantially, blending kettle or pre-blending kettle is added by DDU, before adding agent, bucket agent is had to the process of a preheating, the labour intensity adding agent process is larger, and because the overall agent process that adds not is a continuous print process in automatic batch blending, the comparatively high-energy source consumption in production process and human cost can be caused; In addition, because labour intensity is large and blending kettle holds quantitative limitation, it is only applicable to the production of small lot oil product, will seem uneconomical when batch is slightly large.
Some the oil transportation channels that synchronous measurement automatic blending system is made up of flowmeter and control valve or additive passage and a female pipe are formed, when concocting production, base oil and additive are entered female pipe according to recipe requirements, then finished pot is entered, and adopt the mode of ball pipeline purging that trapped fuel in pipe is pushed Mixer pot, in blending tank, realize component proportion, complete Homogeneous phase mixing.In Lubrication oil Production Process in enormous quantities, have that efficiency is high, energy consumption is low and the advantage of accurate measurement.
When adopting synchronous measurement automatic blending to carry out petroleum products blending, its necessary condition is that the respective passage of employing is all entered female pipe by all base oils and additive, and in the blending process of reality, additive types is various, additive batch used is different again, if by often kind of additive all with the channel connection of SMB equipment, can bring great infrastructure investment and maintenance cost, this is obviously also uneconomic.
Along with social development, changes in market demand are obvious, oil types is more, batch is not also fixed, this also requires that production system can be made changes in market demand and reflects rapidly, as the production unit of petroleum products blending, the production equipment that adaptability is stronger is then the basis of flexible manufacturing system, therefore is badly in need of a kind of blending device that can simultaneously solve the problem.
Utility model content
In order to overcome defect of the prior art, the purpose of this utility model is to provide a kind of blending device of SMB and ABB Hybrid mode.
In order to better adapt to, oil types is various, batch is unfixing, changes in market demand problem rapidly, strengthen the flexibility of production system, in petroleum products blending process, using the a-road-through road of automatic batch blending (ABB) technique as synchronous measurement automatic blending (SMB) technique, automatic batch blending and synchronous measurement automatic blending are cooperatively interacted, not only can carry out petroleum products blending in enormous quantities by synchronous measurement automatic blending, also give full play to the production advantage that automatic batch blending is applicable to small lot, multi items.
The utility model is achieved through the following technical solutions:
A kind of blending device of SMB and ABB Hybrid mode, comprise blending kettle, described blending kettle is communicated with main pipeline, described blending kettle is provided with barreled additive extraction unit, first foundation oil pipe, the first additive pipe, and barreled additive extraction unit, first foundation oil pipe, the first additive pipe are communicated with blending kettle; Described main pipeline is provided with Mixer pot, and described Mixer pot is provided with the second basic oil pipe, and the second basic oil pipe is communicated with Second addition pipe; Main pipeline between described blending kettle and Mixer pot is provided with total control valve; Main pipeline between described blending kettle and total control valve is provided with the first oil tank, and described first oil tank is provided with the first control valve; The end of described main pipeline is provided with the second oil tank.
Further, agitator is provided with in described blending kettle.
Further, Weighing device is provided with in described blending kettle.
Further, described main pipeline is provided with additive Mixer pot, and additive Mixer pot is provided with additive pipeline.Described additive pipeline is for carrying trace mineral supplement, and described additive Mixer pot is for storing trace mineral supplement.
Further, described second basic oil pipe and Second addition pipe are equipped with flowmeter.
Compared with prior art, superior effect of the present utility model is:
(1) enhance productivity, improve utilization rate of equipment and installations.
Main pipeline arranges blending kettle and Mixer pot, by being arranged on the barreled additive extraction unit input additive in blending kettle, it is that different types of additive carried by main pipeline that described blending kettle can be used as an additive tank, and flexibility is strong, improves production efficiency.
Automatic batch blending can only the product of separately production small lot, and the various additives needed for synchronous measurement automatic blending requirement petroleum products blending process all will be connected with its passage, and limitation is very strong; And after automatic batch blending is communicated with synchronous measurement automatic blending, automatic batch blending is as a flexible passage of synchronous measurement automatic blending, by the demand of additive and the kind of demand frequency determination additive tank and quantity, application is frequent and that quantity is larger additive is placed in the channel attached storage tank of synchronous measurement automatic blending, and some are correspondingly carried by ABB with less additive, decrease because additive types is various produce to storage tank high requirements amount, improve utilization rate of equipment and installations; While solution additive types is various, also solves the different restriction to producing of batch, also reducing labour intensity, enhancing the flexibility of production, improve production efficiency.
(2) reduce the energy resource consumption in production process, define flexible production system.Owing to automatic batch tempering device and synchronous measurement automatic blending equipment being connected as a single entity, flexibility is strong, has respond rapidly to the oil product demand of multiple types, many batches.
Accompanying drawing explanation
Fig. 1 is blending device structural representation described in the utility model.
Accompanying drawing mark is as follows:
1-blending kettle, 11-barreled additive extraction unit, 12-first foundation oil pipe, 13-first additive pipe, 2-main pipeline, the total control valve of 21-, 3-first oil tank, 31-first control valve, 4-Mixer pot, the basic oil pipe of 41-second, 42-Second addition pipe, 5-additive Mixer pot, 51-additive pipeline, 6-second oil tank.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model detailed description of the invention is described in further detail.
The utility model provides a kind of blending device of SMB and ABB Hybrid mode, comprise blending kettle 1, described blending kettle 1 is communicated with main pipeline 2, described blending kettle 1 is provided with barreled additive extraction unit 11, first foundation oil pipe 12, first additive pipe 13, and barreled additive extraction unit 11, first foundation oil pipe 12, first additive pipe 13 are communicated with blending kettle 1; Described main pipeline 2 is provided with Mixer pot 4, and described Mixer pot 4 is provided with the second basic oil pipe 41, and the second basic oil pipe 41 is communicated with Second addition pipe 42; Main pipeline 2 between described blending kettle 1 and Mixer pot 4 is provided with total control valve 21; Main pipeline 2 between described blending kettle 1 and total control valve 21 is provided with the first oil tank 3, and described first oil tank 3 is provided with the first control valve 31; The end of described main pipeline 2 is provided with the second oil tank 6.
Agitator (not shown), Weighing device (not shown) is provided with in described blending kettle 1; Start agitator, by mechanical agitation to the blending mode mixed, control raw material weight by Weighing device.Described main pipeline 2 is provided with additive Mixer pot 5, and additive Mixer pot 5 is provided with additive pipeline 51.Described additive pipeline 51 is for carrying trace mineral supplement, and described additive Mixer pot 5 is for storing trace mineral supplement.
Described second basic oil pipe 41 and Second addition pipe 42 are equipped with flowmeter (not shown), and described flowmeter is selected as mass flowmenter.Described agitator, Weighing device and flowmeter are existing equipment.
As shown in Figure 1, when described total control valve 21 is opened, input additive by the barreled additive extraction unit 11 be arranged in blending kettle 1, it is that different types of additive carried by main pipeline 2 that described blending kettle 1 can be used as an additive tank, flexibility is strong, improves production efficiency; And when described total control valve 21 cuts out, described blending kettle 1, barreled additive extraction unit 11, first foundation oil pipe 12 and the first additive pipe 13 work alone, open described first control valve 31, described first oil tank 3 uses as oil storage tank; The basic oil pipe 41 of described Mixer pot 4, second and Second addition pipe 42 work alone, and described second oil tank 6 uses as oil storage tank; The basic oil pipe 41 of described Mixer pot 4, second and Second addition pipe 42 are arranged in groups, determine its quantity and capacity according to actual production demand.
The blending device of a kind of SMB and ABB Hybrid mode described in the utility model improves based on DCS control system, auxiliary equipment comprises pipeline system, ball scavenging system, described pipeline system, ball scavenging system is prior art, and operating personnel can carry out accommodation according to actual conditions.
The blending device of a kind of SMB and ABB Hybrid mode described in the utility model, be applied to the blending workshop of Sinopec lubricating oil branch company Beijing Company, the blending of I. C. engine oil, gear oil, the various oil product of hydraulic pressure wet goods can be widely used in, also be applied to the blending of specialty oil simultaneously, achieve good economic benefit at equipment run duration.
The blending device of a kind of SMB with ABB Hybrid mode described in the utility model can be applicable to the petroleum products blending process of different cultivars, Bu Tong batch effectively; Strengthen the flexibility of production system, reduce and with consuming, enhance productivity and utilization rate of equipment and installations, for petroleum products blending unit brings obvious economic benefit, possessing good dissemination.
The utility model is not limited to above-mentioned embodiment, and when not deviating from flesh and blood of the present utility model, any distortion that it may occur to persons skilled in the art that, improvement, replacement all fall into scope of the present utility model.

Claims (5)

1. the blending device of a SMB and ABB Hybrid mode, comprise blending kettle, it is characterized in that, described blending kettle is communicated with main pipeline, described blending kettle is provided with barreled additive extraction unit, first foundation oil pipe, the first additive pipe, and barreled additive extraction unit, first foundation oil pipe, the first additive pipe are communicated with blending kettle; Described main pipeline is provided with Mixer pot, and described Mixer pot is provided with the second basic oil pipe, and the second basic oil pipe is communicated with Second addition pipe; Main pipeline between described blending kettle and Mixer pot is provided with total control valve; Main pipeline between described blending kettle and total control valve is provided with the first oil tank, and described first oil tank is provided with the first control valve; The end of described main pipeline is provided with the second oil tank.
2. the blending device of a kind of SMB and ABB Hybrid mode according to claim 1, is characterized in that, be provided with agitator in described blending kettle.
3. the blending device of a kind of SMB and ABB Hybrid mode according to claim 1, is characterized in that, be provided with Weighing device in described blending kettle.
4. the blending device of a kind of SMB and ABB Hybrid mode according to claim 1, it is characterized in that, described main pipeline is provided with additive Mixer pot, and additive Mixer pot is provided with additive pipeline.
5. the blending device of a kind of SMB and ABB Hybrid mode according to claim 1, is characterized in that, described second basic oil pipe and Second addition pipe are equipped with flowmeter.
CN201420535088.2U 2014-09-17 2014-09-17 A kind of blending device of SMB and ABB Hybrid mode Expired - Fee Related CN204208512U (en)

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Application Number Priority Date Filing Date Title
CN201420535088.2U CN204208512U (en) 2014-09-17 2014-09-17 A kind of blending device of SMB and ABB Hybrid mode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420535088.2U CN204208512U (en) 2014-09-17 2014-09-17 A kind of blending device of SMB and ABB Hybrid mode

Publications (1)

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CN204208512U true CN204208512U (en) 2015-03-18

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106179095A (en) * 2016-09-05 2016-12-07 北京驰通科技有限公司 A kind of liquid quantitative takes out a barrel system
CN107297183A (en) * 2016-04-14 2017-10-27 北京威浦实信科技有限公司 Synchronous measurement batch mediation system and accord method
CN107362738A (en) * 2016-05-13 2017-11-21 北京威浦实信科技有限公司 Automatic batch mediation system and accord method
CN108311054A (en) * 2018-03-09 2018-07-24 圣保路石油化工(天津)股份有限公司 Automatic reconciliation kettle of weighing

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107297183A (en) * 2016-04-14 2017-10-27 北京威浦实信科技有限公司 Synchronous measurement batch mediation system and accord method
CN107362738A (en) * 2016-05-13 2017-11-21 北京威浦实信科技有限公司 Automatic batch mediation system and accord method
CN107362738B (en) * 2016-05-13 2023-08-22 北京威浦实信科技有限公司 Automatic batch blending system and blending method
CN106179095A (en) * 2016-09-05 2016-12-07 北京驰通科技有限公司 A kind of liquid quantitative takes out a barrel system
CN108311054A (en) * 2018-03-09 2018-07-24 圣保路石油化工(天津)股份有限公司 Automatic reconciliation kettle of weighing

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150318

Termination date: 20160917