CN204204602U - A kind of low-noise level transformer - Google Patents
A kind of low-noise level transformer Download PDFInfo
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Abstract
本实用新型涉及一种低噪声变压器,包括铁心、低压线圈、高压线圈、外壳、和穿孔板;穿孔板分别位于铁心与低压线圈之间、低压线圈与高压线圈之间、高压线圈与外壳之间;穿孔板改变变压器铁心和线圈声共振频率,以避开电磁噪声频率,避免声共振放大噪声;另一方面,穿孔板与外壳组成的共振吸声体吸收噪声的能量,减小变压器对外部环境发出的噪声。本实用新型的低噪声变压器,减小变压器发出的噪声,有利于保护环境。
The utility model relates to a low-noise transformer, which comprises an iron core, a low-voltage coil, a high-voltage coil, a shell, and a perforated plate; the perforated plates are respectively located between the iron core and the low-voltage coil, between the low-voltage coil and the high-voltage coil, and between the high-voltage coil and the shell ; The perforated plate changes the acoustic resonance frequency of the transformer core and coil to avoid the frequency of electromagnetic noise and avoid the amplification of noise by acoustic resonance; the noise emitted. The low-noise transformer of the utility model can reduce the noise emitted by the transformer and is beneficial to protect the environment.
Description
技术领域technical field
本实用新型涉及电力变压器技术领域,尤其是一种降低噪声的变压器。The utility model relates to the technical field of power transformers, in particular to a noise-reducing transformer.
背景技术Background technique
电力变压器和电抗器运行使用中,由于导磁材料的磁致伸缩效应会产生铁心噪声,线圈受到的交变电磁力会发出绕组负载噪声,辅助的冷却风扇和油泵装置会产生风扇油泵运行噪声,这些噪声均会加大环境噪声。对辅助装置的运行噪声治理,许多变压器设计时就不采用风扇和油泵;另一方面,也有较为成熟的辅助装置运行噪声的治理技术。During the operation and use of power transformers and reactors, the magnetostrictive effect of the magnetic conductive material will generate iron core noise, the alternating electromagnetic force on the coil will generate winding load noise, and the auxiliary cooling fan and oil pump device will generate fan oil pump operation noise. These noises will increase the environmental noise. For the control of operating noise of auxiliary devices, many transformers do not use fans and oil pumps in design; on the other hand, there are relatively mature control technologies for operating noise of auxiliary devices.
磁致伸缩和交变电磁力产生的变压器电磁噪声频率为两倍电源频率的基本频率及基本频率整数倍的倍频频率,对50Hz电源频率的变压器,其噪声频率为100Hz、200Hz、300Hz、400Hz、和600Hz。由于变压器噪声具有频率低、衰减慢、传播远的特性,目前,仍较难经济有效的消除或减小变压器的电磁噪声。The frequency of transformer electromagnetic noise generated by magnetostriction and alternating electromagnetic force is the basic frequency of twice the power supply frequency and the multiplier frequency of the integer multiple of the basic frequency. For a transformer with a power supply frequency of 50Hz, the noise frequency is 100Hz, 200Hz, 300Hz, 400Hz , and 600Hz. Because transformer noise has the characteristics of low frequency, slow attenuation, and long-distance propagation, it is still difficult to eliminate or reduce the electromagnetic noise of transformers economically and effectively.
对导磁材料为冷轧取向硅钢片的变压器,降低变压器噪声的方法之一是降低铁心磁通密度,通常每降低0.1T磁密,变压器噪声可降低约2dB,但这将增加约百分之六的材料成本。对非晶合金铁心,其磁致伸缩率大,变压器的铁心噪声问题更为突出。如果采用吸声材料,如玻璃丝毡或泡沫橡胶,吸声材料对低频电磁噪声的吸收性不好,降噪声效果不理想;由于吸声材料体积较大,通常还影响变压器的通风散热。For transformers whose magnetic material is cold-rolled grain-oriented silicon steel sheet, one of the methods to reduce the noise of the transformer is to reduce the magnetic flux density of the iron core. Usually, the noise of the transformer can be reduced by about 2dB for every 0.1T reduction of the magnetic density, but this will increase by about 100%. Six material costs. For the amorphous alloy iron core, its magnetostriction rate is large, and the noise problem of the iron core of the transformer is more prominent. If sound-absorbing materials are used, such as glass wool felt or foam rubber, the sound-absorbing materials have poor absorption of low-frequency electromagnetic noise, and the noise reduction effect is not ideal; due to the large volume of sound-absorbing materials, it usually affects the ventilation and heat dissipation of the transformer.
变压器噪声的另一原因是变压器铁心声共振、线圈声共振、油箱或外壳声共振,或它们的组合声共振。从变压器设计的角度,计算铁心声共振频率、线圈声共振频率、油箱外壳声共振频率、或结构组合声波共振频率等,在设计中避开变压器电磁噪声频率,是降低噪声的另一举措。但这一举措还存在两点难处,一是变压器结构的声共振或共鸣频率较难计算,其二是变压器的声共振模态和阶次较多,设计中难于避免。Another cause of transformer noise is transformer core acoustic resonance, coil acoustic resonance, tank or casing acoustic resonance, or their combined acoustic resonance. From the perspective of transformer design, calculating the core acoustic resonance frequency, coil acoustic resonance frequency, oil tank casing acoustic resonance frequency, or structural combination acoustic resonance frequency, etc., avoiding the transformer electromagnetic noise frequency in the design is another measure to reduce noise. However, there are still two difficulties in this measure. One is that the acoustic resonance or resonance frequency of the transformer structure is difficult to calculate, and the other is that the acoustic resonance modes and orders of the transformer are many, which is difficult to avoid in the design.
在噪声治理领域,著名声学家马大猷先生提出了微穿孔板吸声结构和理论,微穿孔板吸声结构如图1。图1中,微穿孔板(1)厚度为δ,穿有孔径d的孔,孔间距为a和b,微穿孔板(1)与墙体距离为L,声压p的声波(5)穿过微穿孔板(1),在微穿孔板(1)与墙体的空腔内形成声波共振,微穿孔板(1)吸收声波(5)的能量。空腔声波共振频率f0如下式:In the field of noise control, Mr. Ma Dayou, a famous acoustician, proposed the sound-absorbing structure and theory of micro-perforated plates. The sound-absorbing structure of micro-perforated plates is shown in Figure 1. In Fig. 1, the thickness of the micro-perforated plate (1) is δ, and holes with diameter d are perforated, the distance between the holes is a and b, the distance between the micro-perforated plate (1) and the wall is L, and the sound wave (5) of sound pressure p passes through Through the micro-perforated plate (1), acoustic resonance is formed in the cavity between the micro-perforated plate (1) and the wall, and the micro-perforated plate (1) absorbs the energy of the sound wave (5). The cavity acoustic resonance frequency f 0 is as follows:
f0=c0·(q/δ/L)0.5/2/πf 0 =c 0 ·(q/δ/L) 0.5 /2/π
式中,c0为声波传播速度,q为穿孔面积率。马大猷先生提出的微穿孔板吸声结构,在孔径d小于1mm后,具有优良的低频噪声吸收特性,且成本较低。这一微穿孔板吸声理论包括两方面内容:调节孔径和穿孔率等尺寸,可调节空腔声共振频率;减小孔径,可吸收更多的噪声能量。In the formula, c 0 is the speed of sound wave propagation, and q is the perforation area ratio. The micro-perforated plate sound-absorbing structure proposed by Mr. Ma Dayou has excellent low-frequency noise absorption characteristics when the aperture d is less than 1mm, and the cost is low. This micro-perforated plate sound absorption theory includes two aspects: adjusting the size of the aperture and perforation rate can adjust the cavity acoustic resonance frequency; reducing the aperture can absorb more noise energy.
变压器的简化结构和声波传播如图2,变压器包括铁心(2),线圈(3)的低压线圈(31)和高压线圈(32),和外壳(4);对干式变压器可不包括外壳(4)。变压器的噪声在变压器结构中有固体传播和流体(气体或液体)传播两种途径,图2所示噪声声波(5),为按铁心(2)-低压线圈(31)-高压线圈(32)-外壳(4)方向,在流体介质中传播的噪声,是变压器噪声的主要分量。避开变压器声共振频率与噪声声波(5)频率的重叠共振,吸收噪声声波(5)的能量,均可降低变压器噪声。The simplified structure of transformer and sound wave propagation are as Fig. 2, and transformer comprises iron core (2), the low-voltage coil (31) of coil (3) and high-voltage coil (32), and shell (4); Can not comprise shell (4) to dry-type transformer ). The noise of the transformer has two ways of solid transmission and fluid (gas or liquid) transmission in the transformer structure. The noise sound wave (5) shown in Figure 2 is according to the iron core (2)-low voltage coil (31)-high voltage coil (32) - The direction of the shell (4), the noise transmitted in the fluid medium, is the main component of the transformer noise. Avoiding the overlapping resonance between the acoustic resonance frequency of the transformer and the frequency of the noise sound wave (5), and absorbing the energy of the noise sound wave (5), all can reduce transformer noise.
变压器的简化结构图2中,没有示出主绝缘介质:空气或变压器油。主绝缘介质为空气,即是干式变压器;主绝缘介质为变压器油,即油浸式变压器。不论主绝缘介质为气体还是液体,其噪声传播和吸收规律是相同的。Simplified structure of a transformer In Figure 2, the main insulating medium: air or transformer oil is not shown. The main insulating medium is air, that is, dry-type transformer; the main insulating medium is transformer oil, that is, oil-immersed transformer. Regardless of whether the main insulating medium is gas or liquid, the laws of noise transmission and absorption are the same.
实用新型内容Utility model content
本实用新型要解决的技术问题是:提出一种低噪声变压器,能够降低电力变压器运行时产生的电磁噪声。The technical problem to be solved by the utility model is: to propose a low-noise transformer, which can reduce the electromagnetic noise generated during the operation of the power transformer.
本实用新型所采用的技术方案为:一种低噪声变压器,包括铁心、线圈和穿孔板,所述的穿孔板位于铁心与线圈之间,铁心与穿孔板之间有空腔,穿孔板与线圈之间也有空腔;调节穿孔板的穿孔面积率可以改变空腔声共振频率;当噪声声波(5)按铁心外表面─空腔─穿孔板─空腔─线圈─线圈外表面途径传播中,所述的两个空腔声共振频率避开噪声的频率,避免噪声放大;所述的穿孔板吸收铁心和线圈产生噪声的部分能量,降低变压器对外发出的噪声。The technical solution adopted in the utility model is: a low-noise transformer, including an iron core, a coil and a perforated plate, the perforated plate is located between the iron core and the coil, there is a cavity between the iron core and the perforated plate, and the perforated plate and the coil There is also a cavity between them; adjusting the perforated area ratio of the perforated plate can change the acoustic resonance frequency of the cavity; The acoustic resonant frequencies of the two cavities avoid noise frequencies to avoid noise amplification; the perforated plate absorbs part of the energy of the noise generated by the iron core and the coil to reduce the noise emitted by the transformer.
进一步的说,本实用新型所述的线圈包括低压线圈和高压线圈,在低压线圈与高压线圈之间放置穿孔板,低压线圈与穿孔板之间有空腔;穿孔板与高压线圈之间也有空腔;所述的两个空腔声共振频率避开噪声的频率,避免噪声放大;穿孔板吸收经线圈传输噪声的部分能量,降低变压器对外发出的噪声。Further, the coil described in the utility model includes a low-voltage coil and a high-voltage coil, and a perforated plate is placed between the low-voltage coil and the high-voltage coil. There is a cavity between the low-voltage coil and the perforated plate; there is also a cavity between the perforated plate and the high-voltage coil. cavity; the acoustic resonance frequency of the two cavities avoids the frequency of the noise to avoid noise amplification; the perforated plate absorbs part of the energy of the noise transmitted through the coil to reduce the noise emitted by the transformer to the outside.
再进一步的说,本实用新型所述的低压线圈与高压线圈之间带有绝缘筒,所述的穿孔板位于低压线圈与绝缘筒之间,在绝缘筒与高压线圈之间放置另一个穿孔板;所述的两个穿孔板与低压线圈之间、与绝缘筒之间、与高压线圈之间均有空腔;所述的空腔声共振频率避开噪声的频率,避免噪声放大;穿孔板吸收经线圈传输的噪声的部分能量,降低变压器对外发出的噪声。Furthermore, there is an insulating cylinder between the low-voltage coil and the high-voltage coil described in the present invention, the perforated plate is located between the low-voltage coil and the insulating cylinder, and another perforated plate is placed between the insulating cylinder and the high-voltage coil There are cavities between the two perforated plates and the low-voltage coil, between the insulating cylinder and the high-voltage coil; the acoustic resonance frequency of the cavity avoids the frequency of noise, and avoids noise amplification; the perforated plate Absorb part of the energy of the noise transmitted through the coil, and reduce the noise emitted by the transformer to the outside.
再进一步的说,本实用新型所述的变压器带有外壳,线圈与外壳之间带有穿孔板,线圈与穿孔板之间有空腔,穿孔板与外壳之间有两端封闭的空腔,所述穿孔板与外壳之间的两端封闭空腔为吸声共振空腔,吸声共振空腔的声共振频率与噪声的频率相同,吸声的穿孔板吸收由线圈向外壳传输噪声的能量,降低变压器对外发出的噪声。Furthermore, the transformer described in the utility model has a casing, a perforated plate is provided between the coil and the casing, a cavity is provided between the coil and the perforated plate, and a cavity with two ends is closed between the perforated plate and the casing. The closed cavity at both ends between the perforated plate and the shell is a sound-absorbing resonant cavity, the acoustic resonance frequency of the sound-absorbing resonant cavity is the same as the frequency of the noise, and the sound-absorbing perforated plate absorbs the energy of the noise transmitted from the coil to the shell , to reduce the noise emitted by the transformer to the outside.
再进一步的说,本实用新型所述的外壳与铁心之间带有穿孔板,铁心与穿孔板之间有空腔,穿孔板与外壳之间有两端封闭的空腔,所述穿孔板与外壳之间的两端封闭空腔为吸声共振空腔,吸声共振空腔的声共振频率与噪声的频率相同,吸声的穿孔板吸收由铁心向外壳传输噪声的能量,降低变压器对外发出的噪声。Furthermore, there is a perforated plate between the shell and the iron core described in the utility model, there is a cavity between the iron core and the perforated plate, and there is a cavity with two ends closed between the perforated plate and the shell. The closed cavity at both ends between the shells is a sound-absorbing resonant cavity. The acoustic resonance frequency of the sound-absorbing resonant cavity is the same as the frequency of the noise. The sound-absorbing perforated plate absorbs the energy of the noise transmitted from the core to the shell, reducing the external emission of the transformer. noise.
本实用新型所述的变压器的主绝缘介质为空气时,变压器为干式变压器;所述的变压器的主绝缘介质为变压器油时,变压器为油浸式变压器。本实用新型中的穿孔板与变压器零部件组成的空腔内的声波传输介质均为该流体。When the main insulating medium of the transformer described in the utility model is air, the transformer is a dry-type transformer; when the main insulating medium of the transformer is transformer oil, the transformer is an oil-immersed transformer. The acoustic wave transmission medium in the cavity formed by the perforated plate and the parts of the transformer in the utility model is the fluid.
本实用新型所述的穿孔板为微穿孔薄膜,微穿孔薄膜起调节变压器声共振频率和吸收噪声能量的作用。The perforated plate described in the utility model is a micro-perforated film, and the micro-perforated film plays the role of adjusting the acoustic resonance frequency of the transformer and absorbing noise energy.
本实用新型的有益效果是:在不改变变压器原有结构和尺寸的前提下,利用穿孔板有效降低变压器的低频噪声,保护环境,降低变压器的材料成本。The beneficial effects of the utility model are: on the premise of not changing the original structure and size of the transformer, the perforated plate is used to effectively reduce the low-frequency noise of the transformer, protect the environment, and reduce the material cost of the transformer.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是穿孔板吸声结构图;Figure 1 is a sound-absorbing structural diagram of a perforated plate;
图2是变压器的简化结构和声波传播图;Fig. 2 is a simplified structure and sound wave propagation diagram of a transformer;
图3是本实用新型变压器的简化结构和穿孔板放置示意图一;Fig. 3 is a simplified structure of the transformer of the present invention and a schematic diagram of the placement of perforated plates;
图4是本实用新型变压器的穿孔圆形筒;Fig. 4 is the perforated circular cylinder of the utility model transformer;
图5是图3的A-A剖面俯视图;Fig. 5 is the A-A sectional plan view of Fig. 3;
图6是本实用新型变压器的简化结构和穿孔板放置示意图二;Fig. 6 is the simplified structure of the utility model transformer and the second schematic diagram of the placement of the perforated plate;
图7是图6的B-B剖面俯视图;Fig. 7 is the B-B sectional plan view of Fig. 6;
图8是本实用新型变压器的简化结构和穿孔板放置示意图三。Fig. 8 is the simplified structure of the transformer of the present invention and the third schematic diagram of the placement of the perforated plate.
具体实施方式Detailed ways
现在结合附图和优选实施例对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。Now in conjunction with accompanying drawing and preferred embodiment the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.
本实用新型的低噪声变压器,如图3所示,为一台1250kVA三相环氧树脂浇注干式变压器,在阶梯圆形铁心2与圆形低压线圈31之间放置图4所示的穿孔圆形筒121,每相一只,共三只;圆形筒121为0.5mm厚的聚酯薄板,板穿孔直径0.5mm,孔间距为20mm(a)和20mm(b);The low-noise transformer of the present utility model, as shown in Figure 3, is a 1250kVA three-phase epoxy resin casting dry-type transformer, and the perforated circle shown in Figure 4 is placed between the stepped circular iron core 2 and the circular low-voltage coil 31. Shaped cylinder 121, one for each phase, three in total; circular cylinder 121 is a polyester sheet with a thickness of 0.5 mm, the diameter of the plate perforation is 0.5 mm, and the hole spacing is 20 mm (a) and 20 mm (b);
圆形筒穿孔板121与铁心2间隔6mm,与低压线圈31间隔6mm。在低压线圈31与高压线圈32之间放置穿孔圆形筒131,每相一只,共三只;圆形筒131为1.1mm厚的聚酯薄板,板穿孔直径0.5mm,孔间距为10mm(a)和10mm(b);圆形筒131与低压线圈31间隔17mm,与高压线圈间隔17mm。图5为图3的A─A剖面俯视图。所选穿孔直径及有关尺寸,使穿孔板形成空腔的共振频率f0避开300Hz的原有噪声频率。带有穿孔圆形筒121和131的变压器比不带穿孔圆形筒的原变压器的声压级噪声减小约5dB(A),并主要减少了300Hz频率的低频噪声。The circular cylinder perforated plate 121 is spaced 6 mm from the iron core 2 and 6 mm from the low-voltage coil 31 . Between the low-voltage coil 31 and the high-voltage coil 32, a perforated circular cylinder 131 is placed, one for each phase, three in total; the circular cylinder 131 is a polyester sheet with a thickness of 1.1 mm, the diameter of the plate perforation is 0.5 mm, and the hole spacing is 10 mm ( a) and 10mm (b); the distance between the circular cylinder 131 and the low-voltage coil 31 is 17mm, and the distance between the cylinder 131 and the high-voltage coil is 17mm. Fig. 5 is a top view of section A─A of Fig. 3 . The selected perforation diameter and related dimensions make the resonant frequency f0 of the cavity formed by the perforated plate avoid the original noise frequency of 300Hz. The sound pressure level noise of the transformer with perforated cylinders 121 and 131 is about 5dB(A) lower than that of the original transformer without perforated cylinders, and mainly reduces the low-frequency noise at 300 Hz.
图6所示的是本实用新型的另一实施例,变压器带有外壳4,线圈3与外壳4之间带有穿孔板141,线圈3与穿孔板141之间有空腔,穿孔板141与外壳4之间有两端封闭的空腔,穿孔板141与外壳4之间的两端封闭空腔为吸声共振空腔,吸声共振空腔的声共振频率与噪声5的频率相同,吸声的穿孔板141吸收由线圈3向外壳4传输噪声5的能量,降低变压器对外发出的噪声。图7为图6的B─B剖面俯视图。What Fig. 6 shows is another embodiment of the utility model, transformer has shell 4, has perforated plate 141 between coil 3 and shell 4, has cavity between coil 3 and perforated plate 141, perforated plate 141 and There are cavities closed at both ends between the shells 4, and the closed cavities at both ends between the perforated plate 141 and the shell 4 are sound-absorbing resonant cavities. The acoustic resonance frequency of the sound-absorbing resonant cavity is the same as the frequency of the noise 5. The acoustic perforated plate 141 absorbs the energy of the noise 5 transmitted from the coil 3 to the casing 4, reducing the noise emitted by the transformer to the outside. Fig. 7 is a top view of section B─B in Fig. 6 .
图8所示的本实用新型的又一实施例,低压线圈31与高压线圈32之间带有绝缘筒33,穿孔板131位于低压线圈31与绝缘筒33之间,在绝缘筒33与高压线圈32之间放置穿孔板132;穿孔板131和132,与低压线圈31之间、与绝缘筒33之间、与高压线圈32之间均有空腔;多空腔声共振频率避开噪声5的频率,避免噪声放大;穿孔板131和132吸收经线圈3传输的噪声5的部分能量,降低变压器对外发出的噪声。Another embodiment of the utility model shown in Fig. 8 has an insulating cylinder 33 between the low-voltage coil 31 and the high-voltage coil 32, the perforated plate 131 is located between the low-voltage coil 31 and the insulating cylinder 33, and between the insulating cylinder 33 and the high-voltage coil 32 placed perforated plate 132; perforated plates 131 and 132, between the low-voltage coil 31, between the insulating cylinder 33, and the high-voltage coil 32, there are cavities; multi-cavity acoustic resonance frequency avoids noise 5 frequency to avoid noise amplification; the perforated plates 131 and 132 absorb part of the energy of the noise 5 transmitted through the coil 3 to reduce the noise emitted by the transformer.
以上说明书中描述的只是本实用新型的具体实施方式,各种举例说明不对本实用新型的实质内容构成限制,所属技术领域的普通技术人员在阅读了说明书后可以对以前所述的具体实施方式做修改或变形,而不背离实用新型的实质和范围。What is described in the above specification is only the specific implementation of the present utility model, and various illustrations do not limit the essential content of the present utility model. Those of ordinary skill in the art can make specific implementations described before after reading the specification. modification or deformation without departing from the essence and scope of the utility model.
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