CN204202478U - There is the ball cleaning apparatus of automatic pollution removing function - Google Patents

There is the ball cleaning apparatus of automatic pollution removing function Download PDF

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Publication number
CN204202478U
CN204202478U CN201420670951.5U CN201420670951U CN204202478U CN 204202478 U CN204202478 U CN 204202478U CN 201420670951 U CN201420670951 U CN 201420670951U CN 204202478 U CN204202478 U CN 204202478U
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ball
chamber
outlet
condenser
rubber
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Expired - Fee Related
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CN201420670951.5U
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王泉
张婷婷
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Oasetech Wuxi Co ltd
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Shanghai Ao Tu Fluid Science And Technology Ltd
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Abstract

本实用新型公开了一种具有自动除污功能的胶球清洗装置,包括发球机和捕球器,其中,所述发球机包括球室,所述球室上部设有收球口和发球口,所述球室下部设有铜网滤芯,所述球室底部设有出水口和排污口,所述排污口位于出水口的下方;所述收球口通过收球管路和捕球器的出口端相连,所述发球口通过发球管路和冷凝器的进口端相连,所述捕球器的进口端和冷凝器的出口端相连。本实用新型提供的具有自动除污功能的胶球清洗装置,通过在球室下部设置铜网滤芯对循环水系统进行旁路处理,不但能保证除污效果而且也不会增加系统阻力,减少设备投资、节约维护成本,并能提高冷凝器的换热效率以及使用寿命。

The utility model discloses a rubber ball cleaning device with an automatic decontamination function, which includes a ball serving machine and a ball catcher, wherein the ball serving machine includes a ball chamber, and the upper part of the ball chamber is provided with a ball receiving port and a ball serving port. The lower part of the ball chamber is provided with a copper mesh filter element, the bottom of the ball chamber is provided with a water outlet and a sewage outlet, and the sewage outlet is located below the water outlet; the ball collection port passes through the ball collection pipeline and the outlet of the ball catcher The ends are connected, the ball opening is connected with the inlet end of the condenser through the ball delivery pipeline, and the inlet end of the ball catcher is connected with the outlet end of the condenser. The rubber ball cleaning device with automatic decontamination function provided by the utility model can bypass the circulating water system by setting a copper mesh filter element in the lower part of the ball chamber, which can not only ensure the decontamination effect but also not increase the system resistance and reduce equipment. Investment, save maintenance costs, and can improve the heat exchange efficiency and service life of the condenser.

Description

具有自动除污功能的胶球清洗装置Rubber ball cleaning device with automatic decontamination function

技术领域technical field

本实用新型涉及一种清洗装置,尤其涉及一种具有自动除污功能的胶球清洗装置。The utility model relates to a cleaning device, in particular to a rubber ball cleaning device with automatic decontamination function.

背景技术Background technique

胶球清洗装置是对凝汽器冷却管进行有效清洗的最佳设备。装置使用性能的好坏,直接影响到凝汽器的清洁程度和传热效率。胶球清洗装置为在线运行,可实行手动、自动控制;可始终保持凝汽器换热管(铜管或不锈钢管)处于清洁状态,能够延长冷却管的使用寿命、减轻劳动强度;因此是提高泠凝器换热效益,保障凝汽器安全运行,是不可缺少的装置。The rubber ball cleaning device is the best equipment for effectively cleaning the cooling tube of the condenser. The performance of the device directly affects the cleanliness and heat transfer efficiency of the condenser. The rubber ball cleaning device is operated online and can be controlled manually or automatically; it can always keep the condenser heat exchange tube (copper tube or stainless steel tube) in a clean state, which can prolong the service life of the cooling tube and reduce labor intensity; The heat exchange efficiency of the condenser is an indispensable device to ensure the safe operation of the condenser.

现有的胶球清洗装置都是通过胶球来清洗冷凝管内的污泥和水垢,但是,清洗下来的污垢并不处理,还是随着循环水在系统中循环,而这些污垢非常细小,分散在水中后,普通的过滤器难以去除。因此有必要提供具有自动除污功能的胶球清洗装置,每次收回的胶球都在装置内进行冲洗,把胶球清洗下来的污垢通过装置内的滤芯进行集中和浓缩,定期排放,保证循环水始终清洁。The existing rubber ball cleaning devices use rubber balls to clean the sludge and scale in the condensation pipe. However, the cleaned dirt is not treated, and it is still circulated in the system with the circulating water, and these dirt are very small and scattered in the Once in water, ordinary filters are difficult to remove. Therefore, it is necessary to provide a rubber ball cleaning device with automatic decontamination function. Every time the recovered rubber balls are rinsed in the device, the dirt cleaned from the rubber balls is concentrated and concentrated through the filter element in the device, and discharged regularly to ensure circulation. The water is always clean.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种具有自动除污功能的胶球清洗装置,能够做到净化循环水的同时不会增加循环系统地压降,减少设备投资、节约维护成本,并能提高冷凝器的换热效率以及使用寿命。The technical problem to be solved by the utility model is to provide a rubber ball cleaning device with an automatic decontamination function, which can purify the circulating water without increasing the pressure drop of the circulating system, reduce equipment investment, save maintenance costs, and can Improve the heat exchange efficiency and service life of the condenser.

本实用新型为解决上述技术问题而采用的技术方案是提供一种具有自动除污功能的胶球清洗装置,包括发球机和捕球器,其中,所述发球机包括球室,所述球室上部设有收球口和发球口,所述球室下部设有铜网滤芯,所述球室底部设有出水口和排污口,所述排污口位于出水口的下方;所述收球口通过收球管路和捕球器的出口端相连,所述发球口通过发球管路和冷凝器的进口端相连,所述捕球器的进口端和冷凝器的出口端相连。The technical scheme adopted by the utility model to solve the above technical problems is to provide a rubber ball cleaning device with automatic decontamination function, including a ball machine and a ball catcher, wherein the ball machine includes a ball chamber, and the ball chamber The upper part is provided with a ball receiving port and a ball serving port, the lower part of the ball chamber is provided with a copper mesh filter, the bottom of the ball chamber is provided with a water outlet and a sewage outlet, and the sewage outlet is located below the water outlet; the ball receiving port passes through The ball collection pipeline is connected with the outlet end of the ball catcher, the ball delivery port is connected with the inlet end of the condenser through the ball delivery pipeline, and the inlet end of the ball catcher is connected with the outlet end of the condenser.

上述的具有自动除污功能的胶球清洗装置,其中,所述收球口和发球口位于铜网滤芯的上方且左右对称设置。The above-mentioned rubber ball cleaning device with automatic decontamination function, wherein, the ball receiving port and the ball serving port are located above the copper mesh filter element and arranged symmetrically.

上述的具有自动除污功能的胶球清洗装置,其中,所述球室顶部设有观察口,所述观察口的尺寸大于胶球的尺寸。The above rubber ball cleaning device with automatic decontamination function, wherein, the top of the ball chamber is provided with an observation port, and the size of the observation port is larger than that of the rubber ball.

本实用新型对比现有技术有如下的有益效果:本实用新型提供的具有自动除污功能的胶球清洗装置,通过在球室下部设置铜网滤芯对循环水系统进行旁路处理,不但能保证除污效果而且也不会增加系统阻力,减少设备投资、节约维护成本,并能提高冷凝器的换热效率以及使用寿命。Compared with the prior art, the utility model has the following beneficial effects: the rubber ball cleaning device with automatic decontamination function provided by the utility model can bypass the circulating water system by setting a copper mesh filter element at the lower part of the ball chamber, which can not only ensure The decontamination effect will not increase the system resistance, reduce equipment investment, save maintenance costs, and can improve the heat exchange efficiency and service life of the condenser.

附图说明Description of drawings

图1为本实用新型具有自动除污功能的胶球清洗装置结构示意图;Fig. 1 is the structural representation of the rubber ball cleaning device with automatic decontamination function of the utility model;

图2为本实用新型的胶球清洗装置中的发球机结构示意图。Fig. 2 is a structural schematic diagram of the ball machine in the rubber ball cleaning device of the present invention.

图中:In the picture:

1 发球机      2 收球管路     3 捕球器1 Ball machine 2 Ball collection pipeline 3 Ball catcher

4 发球管路    5 冷凝器       11 出水口4 Serving pipeline 5 Condenser 11 Water outlet

12 铜网滤芯   13 收球口      14 球室12 Copper mesh filter element 13 Ball receiving port 14 Ball room

15 观察口     16 发球口      17 排污口15 Observation port 16 Serving port 17 Sewage outlet

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型作进一步的描述。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1为本实用新型具有自动除污功能的胶球清洗装置结构示意图;图2为本实用新型的胶球清洗装置中的发球机结构示意图。Fig. 1 is a schematic structural view of the rubber ball cleaning device with automatic decontamination function of the present invention; Fig. 2 is a structural schematic view of the serving machine in the rubber ball cleaning device of the present utility model.

请参见图1和图2,本实用新型提供的具有自动除污功能的胶球清洗装置包括发球机1和捕球器3,其中,所述发球机1包括球室14,所述球室14上部设有收球口13和发球口16,所述球室14下部设有铜网滤芯12,所述球室14底部设有出水口13和排污口17,所述排污口17位于出水口13的下方;所述收球口13通过收球管路2和捕球器3的出口端相连,所述发球口16通过发球管路4和冷凝器5的进口端相连,所述捕球器3的进口端和冷凝器5的出口端相连。Please refer to Fig. 1 and Fig. 2, the rubber ball cleaning device with automatic decontamination function provided by the utility model includes a ball machine 1 and a ball catcher 3, wherein, the ball machine 1 includes a ball chamber 14, and the ball chamber 14 The upper part is provided with a ball receiving port 13 and a ball serving port 16, the lower part of the ball chamber 14 is provided with a copper mesh filter element 12, and the bottom of the ball chamber 14 is provided with a water outlet 13 and a sewage outlet 17, and the sewage outlet 17 is located at the water outlet 13 The ball receiving port 13 is connected to the outlet end of the ball catcher 3 through the ball collecting pipeline 2, and the ball serving port 16 is connected to the inlet end of the condenser 5 through the ball serving pipeline 4, and the ball catcher 3 The inlet end of the condenser is connected to the outlet end of the condenser 5.

现有发球机一般没有除污功能,即使增加除污功能也是在胶球清洗装置外串联一个过滤器,这不但增加了整个循环系统的阻力,而且对细小颗粒的除污效果也不好,而本实用新型的发球机利用铜网滤芯的除污原理对循环水系统进行旁路处理,不但能保证除污效果而且也不会增加系统阻力。Existing ball machines generally do not have the decontamination function. Even if the decontamination function is added, a filter is connected in series outside the rubber ball cleaning device, which not only increases the resistance of the entire circulation system, but also has a poor decontamination effect on fine particles, and The ball machine of the utility model utilizes the decontamination principle of the copper mesh filter element to perform bypass treatment on the circulating water system, which can not only ensure the decontamination effect but also not increase the system resistance.

本实用新型提供的具有自动除污功能的胶球清洗装置,其中,所述收球口13和发球口16位于铜网滤芯12的上方且左右对称设置。所述球室14顶部设有观察口15,所述观察口15的尺寸大于胶球的尺寸。发球机的结构是为了合整除污装置而专门设计的,上部是观察镜兼胶球投放口,胶球的投放和取出都十分方便,投放口下部是球室14,用来储存胶球,也是冲洗胶球的地方。在球室14的下方是除污装置,这里面分布着铜网滤芯12,用于收集胶球带进来的污垢。The rubber ball cleaning device with automatic decontamination function provided by the utility model, wherein, the ball receiving port 13 and the ball serving port 16 are located above the copper mesh filter element 12 and symmetrically arranged left and right. The top of the ball chamber 14 is provided with an observation port 15, and the size of the observation port 15 is larger than that of the rubber ball. The structure of the ball machine is specially designed for the integration of the decontamination device. The upper part is an observation mirror and a rubber ball insertion port. It is very convenient to put in and take out the rubber balls. Where the gum balls are rinsed. Below the ball chamber 14 is a decontamination device, which is distributed with a copper mesh filter element 12 for collecting the dirt brought in by the rubber ball.

本实用新型提供的具有自动除污功能的胶球清洗装置,工作过程如下:首先电动阀切换到发球状态,然后胶球泵启动,将胶球从球室14通过发球口16送入冷凝器5的进口,在循环水的推动下胶球快速通过换热管,胶球每通过一次换热管,就相当于对换热管内壁进行了一次擦洗,阻止换热管内壁污垢的产生。胶球通过换热管后,从冷凝器5的出口流出,进入到捕球器3内。发球机1的电动阀切换到发球状态,胶球泵启动,将捕球器3里的胶球重新收回到发球机1。胶球收回到发球机1后,自动开始清洗程序,胶球泵打开,利用强劲的水流对胶球进行冲洗,冲洗后的污水,进入发球机下部的除污装置进行集污处理。最后将收集的污垢定期排放。清洗后的胶球集中在球室等待进行下一次发球循环。The rubber ball cleaning device with automatic decontamination function provided by the utility model has the following working process: first, the electric valve is switched to the serving state, and then the rubber ball pump is started, and the rubber ball is sent from the ball chamber 14 to the condenser 5 through the ball opening 16 Under the impetus of circulating water, the rubber ball quickly passes through the heat exchange tube. Every time the rubber ball passes through the heat exchange tube, it is equivalent to scrubbing the inner wall of the heat exchange tube to prevent the generation of dirt on the inner wall of the heat exchange tube. After the rubber ball passes through the heat exchange tube, it flows out from the outlet of the condenser 5 and enters the ball catcher 3 . The electric valve of the ball-serving machine 1 is switched to the ball-serving state, and the rubber ball pump is started, and the rubber balls in the ball catcher 3 are recovered to the ball-serving machine 1 again. After the rubber ball is returned to the ball serving machine 1, the cleaning procedure starts automatically, the rubber ball pump is turned on, and the rubber ball is rinsed with a strong water flow, and the sewage after washing enters the decontamination device at the lower part of the ball serving machine for sewage collection treatment. Finally, the collected dirt is discharged periodically. The cleaned rubber balls are concentrated in the ball room and wait for the next serving cycle.

综上所述,本实用新型提供的具有自动除污功能的胶球清洗装置,整合了集污、排污的功能,把铜网滤芯强大的集污能力和胶球清洗结合起来,很好的处理了从冷凝器清洗下来的污垢。具体优点如下:1、自动化运行,可以做到无人值守,结构紧凑不需要再额外添加过滤设备。2、可以做到净化循环水的同时不会增加循环系统地压降。3、减少了设备投资、节约了维护成本,降低了能耗,提高了冷凝器的换热效率以及使用寿命。To sum up, the rubber ball cleaning device with automatic decontamination function provided by the utility model integrates the functions of sewage collection and sewage discharge, and combines the strong sewage collection ability of the copper mesh filter element with rubber ball cleaning, which is very good for cleaning Remove dirt from condenser cleaning. The specific advantages are as follows: 1. Automatic operation, unattended operation, compact structure and no need to add additional filtering equipment. 2. It can purify the circulating water without increasing the pressure drop of the circulating system. 3. Reduce equipment investment, save maintenance cost, reduce energy consumption, and improve the heat exchange efficiency and service life of the condenser.

虽然本实用新型已以较佳实施例揭示如上,然其并非用以限定本实用新型,任何本领域技术人员,在不脱离本实用新型的精神和范围内,当可作些许的修改和完善,因此本实用新型的保护范围当以权利要求书所界定的为准。Although the present utility model has been disclosed above with preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art may make some modifications and improvements without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model should be defined by the claims.

Claims (3)

1.一种具有自动除污功能的胶球清洗装置,包括发球机(1)和捕球器(3),其特征在于,所述发球机(1)包括球室(14),所述球室(14)上部设有收球口(13)和发球口(16),所述球室(14)下部设有铜网滤芯(12),所述球室(14)底部设有出水口(13)和排污口(17),所述排污口(17)位于出水口(13)的下方;所述收球口(13)通过收球管路(2)和捕球器(3)的出口端相连,所述发球口(16)通过发球管路(4)和冷凝器(5)的进口端相连,所述捕球器(3)的进口端和冷凝器(5)的出口端相连。1. A rubber ball cleaning device with automatic decontamination function, comprising a ball machine (1) and a ball catcher (3), it is characterized in that, said ball machine (1) comprises a ball chamber (14), said ball machine The upper part of the chamber (14) is provided with a ball receiving port (13) and a service port (16), the lower part of the ball chamber (14) is provided with a copper mesh filter element (12), and the bottom of the ball chamber (14) is provided with a water outlet ( 13) and sewage outlet (17), described sewage outlet (17) is positioned at the below of water outlet (13); Described collection mouth (13) passes the outlet of ball collection pipeline (2) and ball catcher (3) The ball opening (16) is connected to the inlet end of the condenser (5) through the ball serving pipeline (4), and the inlet end of the ball catcher (3) is connected to the outlet end of the condenser (5). 2.如权利要求1所述的具有自动除污功能的胶球清洗装置,其特征在于,所述收球口(13)和发球口(16)位于铜网滤芯(12)的上方且左右对称设置。2. The rubber ball cleaning device with automatic decontamination function as claimed in claim 1, characterized in that, the ball receiving port (13) and the ball serving port (16) are located above the copper mesh filter core (12) and are bilaterally symmetrical set up. 3.如权利要求1所述的具有自动除污功能的胶球清洗装置,其特征在于,所述球室(14)顶部设有观察口(15),所述观察口(15)的尺寸大于胶球的尺寸。3. The rubber ball cleaning device with automatic decontamination function as claimed in claim 1, characterized in that, the top of the ball chamber (14) is provided with an observation port (15), and the size of the observation port (15) is larger than Gumball size.
CN201420670951.5U 2014-11-11 2014-11-11 There is the ball cleaning apparatus of automatic pollution removing function Expired - Fee Related CN204202478U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106115989A (en) * 2016-08-05 2016-11-16 深圳市勤达富流体机电设备有限公司 There is glueballs on-line cleaning, water eddy flow scrubbing, electrochemistry global function circulating water treatment device
CN110017723A (en) * 2019-03-26 2019-07-16 深圳市福尔沃机电设备有限公司 Condenser on-line cleaning system and cleaning method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106115989A (en) * 2016-08-05 2016-11-16 深圳市勤达富流体机电设备有限公司 There is glueballs on-line cleaning, water eddy flow scrubbing, electrochemistry global function circulating water treatment device
CN106115989B (en) * 2016-08-05 2022-07-08 深圳市勤达富流体机电设备有限公司 Circulating water treatment device with rubber ball on-line cleaning, water cyclone decontamination and electrochemistry full functions
CN110017723A (en) * 2019-03-26 2019-07-16 深圳市福尔沃机电设备有限公司 Condenser on-line cleaning system and cleaning method
CN110017723B (en) * 2019-03-26 2024-03-15 深圳市福尔沃机电设备有限公司 Condenser online cleaning system and cleaning method

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