CN204198950U - A kind of energy-saving electric ingot assembly - Google Patents
A kind of energy-saving electric ingot assembly Download PDFInfo
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- CN204198950U CN204198950U CN201420483898.8U CN201420483898U CN204198950U CN 204198950 U CN204198950 U CN 204198950U CN 201420483898 U CN201420483898 U CN 201420483898U CN 204198950 U CN204198950 U CN 204198950U
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- ingot
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- 238000003860 storage Methods 0.000 claims abstract description 27
- 238000004134 energy conservation Methods 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 5
- 241001589086 Bellapiscis medius Species 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000020347 spindle assembly Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- Spinning Or Twisting Of Yarns (AREA)
Abstract
A kind of energy-saving electric ingot assembly that the utility model provides, by being optimized configuration design to ingot tank, twisting plate, yarn storage dish dimensional structure and geometry, for denier count as received scope be 840dtex-2600dtex, roll diameter is≤the feeding yarn conventional variety of 254mm, by there is the straight sth. made by twisting of above-mentioned feature or two-for-one twisting spindles assembly compared with structure of the prior art, realize the object of energy-conservation 7%-17%.
Description
Technical field
The utility model relates to the straight sth. made by twisting or two-for-one twisting spindles assembly that in field of textile machinery, twisting machine uses, particularly a kind of straight sth. made by twisting or double twisting electricity spindle assembly.
Background technology
Existing straight twist spindles or two-for-one twisting spindles, have the spindle of the fixed ingot tank holding feeding yarn package and the rotatable work comprising yarn storage dish and twisting plate usually.During the thread-carrier of the yarn of deriving from the yarn storage dish of spindle above twisting plate upwards guides ingot tank into, yarn can produce air ring along with spindle is rotated in ingot tank periphery, the air ring that energy needed for spindle itself rotates and Yarn twisting produce overcomes energy that air drag consumes and the driving-energy required for spindle work, is the chief component of twisting equipment energy consumption.
The energy-conservation two-for-one twisting spindles of known one from CN202913125U, spindle is by belt transmission.On original twisting plate diameter and the close basis of ingot tank diameter, ingot tank lower end is designed to taper, diameter at the bottom of tank is made to reduce 10+15mm than can body diameter, again twisting plate diameter is reduced 10+15mm, yarn storage dish diameter reduces 6 to 8mm, and arrange projection in can body middle and lower part, when making two-for-one twister drive, air ring is easy to open, and finally reaches the object of the energy-conservation 10-15% of two-for-one twister.
But because of above-mentioned energy-conservation two-for-one twisting spindles in the running, yarn rotates with spindle the air ring produced with the bossing friction on ingot tank, thus can be damaged yarn or causes fracture of wire, brings harmful effect to yarn quality or normal spinning.
To sum up, during common industrial yarn twisting is produced, during production, spindle energy consumption is comparatively large, so user has active demand to energy-saving electric ingot device.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of energy-saving electric ingot assembly, and twisting machine can be made while ensureing twist yarn quality to drive the energy needed for spindle work to drop to minimum.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of energy-saving electric ingot assembly, comprise: motor, the rotating yarn storage dish be directly connected with motor output shaft, the rotating twisting plate be connected with yarn storage dish, to be arranged on above twisting plate and fixed ingot tank, ingot tank is for holding feeding package;
Ingot pot bottom minimum diameter is φ 220mm to φ 225mm, and ingot tank maximum outside diameter is φ 270mm to φ 275mm, and twisting plate diameter is φ 240mm to φ 245mm, and yarn storage dish diameter is φ 85mm to φ 90mm.
Described yarn storage tray bottom is provided with motor, and the output shaft of motor is directly connected with yarn storage dish.
The bottom of described ingot tank is provided with undergauge section.
Described undergauge section is inversed taper platform shape.
In another optional scheme, described ingot tank is socketed by two parts and forms, and is provided with undergauge section in ingot tank bottom.
Described undergauge section is inversed taper platform shape.
A kind of energy-saving electric ingot assembly that the utility model provides, by being optimized configuration design to ingot tank, twisting plate, yarn storage dish dimensional structure and geometry, make yarn rotate with spindle the free balloon diameter produced to reduce, while guarantee twist yarn quality, twisting machine is made to drive the energy needed for spindle work to reduce
According to the utility model, for denier count as received scope be 840dtex-2600dtex, roll diameter is≤the feeding yarn conventional variety of 254mm, realized the object of energy-conservation 7% ~ 17% by the straight sth. made by twisting or double twisting electricity spindle assembly with said structure.
After according to the size determination ingot tank maximum gauge of feeding package, the placement situation determination ingot tank lower shape size in tank is wrapped in again according to ingot tank mounting means and feeding, ingot tank bottom copies balloon shape to be designed to back taper, and then by reducing twisting plate diameter, yarn is made to rotate the air ring bottom produced with spindle, namely the section diameter around ingot tank bottom diminishes, simultaneously, reduce yarn storage dish diameter, make yarn rotate with spindle the air ring radius of curvature produced and become large, namely the air ring diameter surrounding ingot tank periphery diminishes, and whole balloon shape becomes " thin ".And, in conjunction with ingot tank size and shape, proportion design is optimized to twisting plate and yarn storage dish physical dimension, the free balloon diameter finally making outer yarn produce around spindle diminishes, when ensureing twist yarn quality, namely yarn does not contact with ingot tank, when avoiding because of friction generation lousiness or fracture of wire, makes the object adopting the twisting machine of the utility model energy-saving electric ingot device to reach energy-conservation 7% ~ 17%.
Adopt the twisting machine of energy-saving electric ingot device described in the utility model, its energy-saving effect specifically derives from two aspects: twisting plate and yarn storage dish rotate the guide producing air ring with spindle as yarn on the one hand, when diameter reduces, the air ring diameter that yarn can be made to twist thread formed in process reduces, and air ring diameter reduces, its energy overcome needed for air drag will reduce.On the other hand, yarn storage dish and twisting plate are as a part for rotary spindle, and the energy that its diameter reduces to make spindle itself consume reduces.But its diameter neither infinitely reduce, need to adapt with the diameter of ingot tank and ingot tank bottom, to reach optimum.
In addition, the utility model designs ingot jar structure size according to feeding package size, and copy balloon shape to design ingot tank profile, ballooning of yarn and ingot tank effectively can be avoided like this to rub and damage yarn or produce broken yarn, can ensure that Yarn twisting carries out smoothly and ensures good yarn quality; In addition, ingot tank bottom copies balloon shape to be designed to back taper, similar with balloon shape, and size is designed to mate with twisting plate size, forms air-flow vortex and cause larger energy ezpenditure when yarn can be avoided like this to draw from twisting plate in twisting plate top edges.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail:
Fig. 1 is structural representation of the present utility model.
In figure: motor 1, yarn storage dish 2, twisting plate 3, ingot tank 4, air ring 5, ingot tank bottom 6, thread-carrier 7, undergauge section A, ingot tank maximum dimension D 1, twisting plate diameter D2, yarn storage dish diameter D3, ingot pot bottom minimum diameter D4.
Detailed description of the invention
Embodiment 1:
As in Fig. 1, a kind of energy-saving electric ingot assembly, comprise: motor 1, the rotating yarn storage dish 2 be directly connected with motor output shaft, the rotating twisting plate 3 be connected with yarn storage dish 2, to be arranged on above twisting plate 2 and fixed ingot tank 4, ingot tank 4 is for holding feeding package;
For twisting, feeding roll diameter is≤φ 254mm, denier count as received scope is the industrial yarn of 840dtex-2600dtex, ingot pot bottom minimum diameter D4 is φ 220mm to φ 225mm, ingot tank maximum outside diameter D1 is φ 270mm to φ 275mm, twisting plate diameter D2 is φ 240mm to φ 245mm, and yarn storage dish diameter D3 is φ 85mm to φ 90mm.
In spindle operation process, yarn to lead twisting plate 3 from yarn storage dish 2, to lead the thread-carrier 7 above ingot tank 4 from twisting plate 3 again, when ingot speed is 8000-9500rpm, the free balloon diameter that outer yarn is formed is less, test by experiment, the utility model twisting machine drives the energy Ratios prior art needed for spindle work to reduce by 7% ~ 17%.
As in Fig. 1, the bottom of described ingot tank 4 is provided with undergauge section A.To adapt with the shape of air ring.
Described undergauge section A is inversed taper platform shape.So that processing.
Embodiment 2:
On the basis of embodiment 1, ingot pot bottom minimum diameter D4 is φ 220mm, and ingot tank maximum outside diameter D1 is φ 270mm, and twisting plate diameter D2 is φ 240mm, and yarn storage dish diameter D3 is φ 85mm.When ingot speed is 8000-9500rpm, compared with prior art, the energy Ratios known solution needed for spindle work is driven to reduce by 17%.
Embodiment 3:
On the basis of embodiment 1, ingot pot bottom minimum diameter D4 is φ 225mm, and ingot tank maximum outside diameter D1 is φ 275mm, and twisting plate diameter D2 is φ 245mm, and yarn storage dish diameter D3 is φ 90mm.When ingot speed is 8000-9500rpm, compared with prior art, the energy Ratios known solution needed for spindle work is driven to reduce by 7%.
Embodiment 4:
On the basis of embodiment 1, ingot pot bottom minimum diameter D4 is φ 223mm, and ingot tank maximum outside diameter D1 is φ 273mm, and twisting plate diameter D2 is φ 243mm, and yarn storage dish diameter D3 is φ 88mm.When ingot speed is 8000-9500rpm, compared with prior art, the energy Ratios known solution needed for spindle work is driven to reduce by 9.2%.
Embodiment 5:
On the basis of embodiment 1, ingot pot bottom minimum diameter D4 is φ 222mm, and ingot tank maximum outside diameter D1 is φ 272mm, and twisting plate diameter D2 is φ 242mm, and yarn storage dish diameter D3 is φ 85mm.When ingot speed is 8000-9500rpm, compared with prior art, the energy Ratios known solution needed for spindle work is driven to reduce by 15%.
Embodiment 6:
On the basis of embodiment 1 ~ 5, another optional scheme is as in Fig. 1, and described ingot tank 4 is socketed by two parts and forms, and is provided with undergauge section A in ingot tank bottom 6.Structure thus, is convenient to machine-shaping.
Described undergauge section A is inversed taper platform shape.Structure thus, processing of being more convenient for.
The above embodiments are only optimal technical scheme of the present utility model; and should not be considered as restriction of the present utility model; the technical scheme that protection domain of the present utility model should be recorded with claim, the equivalents comprising technical characteristic in the technical scheme of claim record is protection domain.Namely the equivalent replacement within the scope of this improves, also within protection domain of the present utility model.
Claims (5)
1. an energy-saving electric ingot assembly, comprise: motor (1), the rotating yarn storage dish (2) be directly connected with motor output shaft, the rotating twisting plate (3) that is connected with yarn storage dish (2), be arranged on twisting plate (2) top and fixed ingot tank (4), ingot tank (4), for holding feeding package, is characterized in that:
Ingot pot bottom minimum diameter (D4) is φ 220mm to φ 225mm, and ingot tank maximum outside diameter (D1) is φ 270mm to φ 275mm, and twisting plate (3) diameter (D2) is φ 240mm to φ 245mm, and yarn storage dish (2) diameter (D3) is φ 85mm to φ 90mm.
2. a kind of energy-saving electric ingot assembly according to claim 1, is characterized in that: the bottom of described ingot tank (4) is provided with undergauge section (A).
3. a kind of energy-saving electric ingot assembly according to claim 2, is characterized in that: described undergauge section (A) is inversed taper platform shape.
4. a kind of energy-saving electric ingot assembly according to claim 1, is characterized in that: described ingot tank (4) is socketed by two parts and forms, and is provided with undergauge section (A) in ingot tank bottom (6).
5. a kind of energy-saving electric ingot assembly according to claim 4, is characterized in that: described undergauge section (A) is inversed taper platform shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420483898.8U CN204198950U (en) | 2014-08-26 | 2014-08-26 | A kind of energy-saving electric ingot assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420483898.8U CN204198950U (en) | 2014-08-26 | 2014-08-26 | A kind of energy-saving electric ingot assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204198950U true CN204198950U (en) | 2015-03-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420483898.8U Expired - Lifetime CN204198950U (en) | 2014-08-26 | 2014-08-26 | A kind of energy-saving electric ingot assembly |
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| CN (1) | CN204198950U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104195689A (en) * | 2014-08-26 | 2014-12-10 | 宜昌经纬纺机有限公司 | Energy-saving electric spindle assembly |
-
2014
- 2014-08-26 CN CN201420483898.8U patent/CN204198950U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104195689A (en) * | 2014-08-26 | 2014-12-10 | 宜昌经纬纺机有限公司 | Energy-saving electric spindle assembly |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150311 |
|
| CX01 | Expiry of patent term |