CN204198682U - The ethane cracking furnace 8-4-1-1 type radiating furnace tube in 8-shaped cross section - Google Patents
The ethane cracking furnace 8-4-1-1 type radiating furnace tube in 8-shaped cross section Download PDFInfo
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- CN204198682U CN204198682U CN201420678777.9U CN201420678777U CN204198682U CN 204198682 U CN204198682 U CN 204198682U CN 201420678777 U CN201420678777 U CN 201420678777U CN 204198682 U CN204198682 U CN 204198682U
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Abstract
The utility model provides a kind of 8-4-1-1 type radiating furnace tube of ethane cracking furnace 8-shaped cross section, belongs to petrochemical industry.The 8-4-1-1 type radiating furnace tube in described ethane cracking furnace 8-shaped cross section comprises the first journey boiler tube, the second journey boiler tube, the 3rd journey boiler tube and quadruple pass boiler tube, described first journey boiler tube comprises eight 8-shaped cross section boiler tubes, four 8-shaped to rounded transitional pipe fitting and four circular boiler tubes, described second journey boiler tube comprises four circular boiler tubes, and described 3rd journey boiler tube and quadruple pass boiler tube are respectively a circular boiler tube.The utility model comparatively circular boiler tube of prior art 8-4-1-1 type increases specific surface area, is conducive to a large amount of heat absorptions of scission reaction initial period, is conducive to the generation of scission reaction and throughput is larger.And the bridging effect reduced between adjacent boiler tube, ensure the uniformity of temperature profile in the circumferential surface of boiler tube footpath, alleviate the degree of coking, and then extend the cycle of operation of pyrolyzer.
Description
Technical field
The utility model belongs to petrochemical industry, is specifically related to a kind of 8-4-1-1 type radiating furnace tube of ethane cracking furnace 8-shaped cross section, in the Furnace of Ethylene Cracking Plant radiation chamber in producing for petrochemical complex.
Background technology
8-4-1-1 type radiating furnace tube is a kind of boiler tube configuration that in petrochemical complex ethylene unit, ethane cracking furnace extensively adopts.
At present, the 8-4-1-1 type boiler tube quadruple pass boiler tube designed by cracking of ethylene technology provider important in the world all adopts circular boiler tube 2, as shown in Figure 1.
Existing 8-4-1-1 type boiler tube is balanced production ability and scission reaction characteristic, and in boiler tube arrangement, arrangement closely, and tube spacing is less; First and second journey boiler tube needs to adopt the boiler tube compared with pipe with small pipe diameter, and third and fourth journey boiler tube adopts the boiler tube compared with Large Diameter Pipeline.The throughput of single group boiler tube will be brought so less, cover more and more serious between adjacent boiler tube, thus cause same boiler tube high by counter-fire surface temperature during double-side radiation heat transfer, being masked between adjacent boiler tube, it is lower to affect temperature, actual effective heat exchange area is caused to reduce, boiler tube is heated uneven, and result is the easy coking in high-temperature zone, the flexible distortion of boiler tube.
At present, to be heated the shortcomings such as uneven, easy coking for existing 8-4-1-1 type boiler tube, in order to the heat transfer effect of enhanced rad boiler tube, alleviate coking degree, prolong operation cycle, a kind of heat transfer enhancement technology that pyrolyzer extensively adopts increases enhancement of heat transfer parts on radiating furnace tube, and these parts can effectively reduce the frictional belt of tube fluid, there is the effect strengthening heat exchange, increase heat absorption, thus prolong operation cycle.Current most widely used a kind of technology is exactly increase twisted sheet between the pipeline section of boiler tube.Twisted sheet is an independent static cast component, and boiler tube is that rotary casting forms, and the pipe fitting of these two kinds of different manufacture method and pipeline section can affect on heat-transfer effect and mechanical property to radiant coil after being assembled into radiant coil.Twisted sheet, because of its constructional feature, easily blocks, affects use safety in its use procedure.
Utility model content
The purpose of this utility model is to solve the difficult problem existed in above-mentioned prior art, provides a kind of 8-4-1-1 type radiating furnace tube of ethane cracking furnace 8-shaped cross section, improves cracking technology performance, improves throughput, has good mechanical properties simultaneously.
The utility model is achieved through the following technical solutions:
A kind of 8-4-1-1 type radiating furnace tube of ethane cracking furnace 8-shaped cross section, comprise the first journey boiler tube, the second journey boiler tube, the 3rd journey boiler tube and quadruple pass boiler tube, described first journey boiler tube comprises eight 8-shaped cross section boiler tubes, four 8-shaped to rounded transitional pipe fitting and four circular boiler tubes, described second journey boiler tube comprises four circular boiler tubes, and described 3rd journey boiler tube and quadruple pass boiler tube are respectively a circular boiler tube.
The lower end of the often adjacent two 8-shaped cross section boiler tubes in described first journey boiler tube is connected respectively to the upper end of a described 8-shaped to rounded transitional pipe fitting, described 8-shaped is connected to the lower end of rounded transitional pipe fitting with the upper end of a circular boiler tube in described first journey boiler tube, and the lower end of this circular boiler tube is by being connected with the lower end of a circular boiler tube in the second journey boiler tube across pipe;
Described 8-shaped is Y type to rounded transitional pipe fitting, the cross section of the inner chamber of the Liang Ge branch of its upper end is 8-shaped, its size is identical with the inner chamber of described 8-shaped cross section boiler tube, the cross section of the inner chamber of lower end is circular, its size is identical with the described inner chamber across pipe, described 8-shaped to rounded transitional pipe fitting top and bottom between be transition section from from 8-shaped to circle;
The described diameter across pipe is identical with the diameter of the second journey boiler tube.
The upper end of the adjacent two circular boiler tubes in described second journey boiler tube is connected to a three circular inlet end to rounded transitional pipe fitting to rounded transitional pipe fitting and first across pipe by the first circle, the upper end of the two adjacent in addition circular boiler tubes in the second journey boiler tube is connected to three circular another inlet end to rounded transitional pipe fitting to rounded transitional pipe fitting and second across pipe by the second circle, the 3rd circular exit end to rounded transitional pipe fitting is connected with the upper end of the 3rd journey boiler tube, and the lower end of the 3rd journey boiler tube is connected by U-tube with the lower end of quadruple pass boiler tube;
Described first circle is Y type to rounded transitional pipe fitting and the 3rd circle to rounded transitional pipe fitting to rounded transitional pipe fitting, the second circle, the cross section of the inner chamber of a branch of its upper end Liang Ge branch and lower end is circle, and the diameter of lower end branch is greater than the diameter of upper end Liang Ge branch.
The cross section of the inner chamber of described 8-shaped cross section boiler tube is intersected by the circle of two equal diameters;
Two radius of a circles are R, and the crossing height of two circles is h, 20mm≤R≤40mm, R/3≤h≤R/2.
The cross section of the outside surface of described 8-shaped cross section boiler tube is oval.
In addition, also can be designed as, the cross section of the outside surface of described 8-shaped cross section boiler tube is intersected by the circle of two equal diameters.
Described in every root, the length of 8-shaped cross section boiler tube is l, and the overall length of the first journey boiler tube is L, L/3≤l≤L.
The major axis of the cross section of 8-shaped cross section boiler tube described in every root and the center line angle of radiant heat zone are α, and 0 °≤α≤30 °;
Described 8-shaped is in rounded transitional pipe fitting, and the major axis in 8-shaped cross section and the center line angle of radiant heat zone are α, and 0 °≤α≤30 °.
Each boiler tube in described radiating furnace tube configuration is vertical hanging, and the axis of 8-shaped cross section boiler tube and circular boiler tube is all perpendicular to the center line of radiant heat zone.
The medullary ray of eight 8-shaped cross section boiler tubes of described first journey boiler tube, four circular boiler tubes and the second journey boiler tube, the 3rd journey boiler tube and quadruple pass boiler tube is along the distribution of radiation chamber center line, and the medullary ray of eight 8-shaped cross section boiler tubes of the first journey boiler tube, four circular boiler tubes and the second journey boiler tube, the 3rd journey boiler tube and quadruple pass boiler tube is positioned in same plane.
Compared with prior art, the beneficial effects of the utility model are:
(1) first journey pipe is 8-shaped cross section boiler tube, and comparatively the circular boiler tube of prior art 8-4-1-1 type increases specific surface area, is conducive to a large amount of heat absorptions of scission reaction initial period, is conducive to the generation of scission reaction and throughput is larger.
(2) first journey tube outer surfaces are 8-shaped or similar ellipse, its more circular boiler tube reduces the bridging effect between adjacent boiler tube, ensure the uniformity of temperature profile in the circumferential surface of boiler tube footpath, alleviate the degree of coking, and then extend the cycle of operation of pyrolyzer.
(3) cross section of 8-shaped cross section boiler tube is intersected by two circles to form, this kind of structure has obvious enhancement of heat transfer effect, just can reach the effective effect reducing tube fluid frictional belt, increase heat-transfer effect without the need to increasing extra enhancement of heat transfer parts, and have mechanical property and heat-transfer effect continuous print feature.
Accompanying drawing explanation
Fig. 1 prior art 8-4-1-1 configuration boiler tube
Fig. 2 8-4-1-1 configuration of the present invention boiler tube
Fig. 3 boiler tube sectional view 1 of the present invention
Fig. 4 boiler tube sectional view 2 of the present invention
Figure 58 font-circle transition fitting figure
Figure 68 font boiler tube horizontal arrangement figure
Figure 78 font boiler tube α angle layout viewing.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail:
Particularly, in order to overcome the shortcoming of existing 8-4-1-1 type boiler tube, as shown in Figure 2, the utility model first journey boiler tube adopts 8-shaped cross section boiler tube 1, the upper end of the adjacent two circular boiler tubes in described second journey boiler tube is connected to a three circular inlet end to rounded transitional pipe fitting to rounded transitional pipe fitting and first across pipe 4 by the first circle, the upper end of the two adjacent in addition circular boiler tubes in the second journey boiler tube is connected to three circular another inlet end to rounded transitional pipe fitting to rounded transitional pipe fitting and second across pipe 4 by the second circle, the 3rd circular exit end to rounded transitional pipe fitting 5 is connected with the upper end of the 3rd journey boiler tube, the lower end of the 3rd journey boiler tube is connected by U-tube with the lower end of quadruple pass boiler tube.Like this, increase the first journey pipe heat transfer sheet area, improve throughput, reduce the bridging effect of adjacent boiler tube, improve effective heat exchange area, make radiative transfer more even; There is enhancement of heat transfer effect, reduce tube fluid frictional belt, have the effect increasing heat-transfer effect.
Embodiment 1
As shown in Figure 3, the first journey boiler tube is 8-shaped cross section boiler tube, second and third and quadruple pass pipe be the 8-4-1-1 type boiler tube of circular boiler tube.Each boiler tube in radiating furnace tube configuration is vertical hanging, and perpendicular to the center line of described radiant heat zone.Adopt 8-shaped to connect to rounded transitional pipe fitting 3 and across pipe 4 between first journey 8-shaped cross section boiler tube and the circular boiler tube of the second journey, described 8-shaped is by the configuration in a 8-shaped cross section to a round configuration transition to the structure of rounded transitional pipe fitting 3, as shown in Figure 5.
The medullary ray of eight 8-shaped cross section boiler tubes of the first journey and second and third and the circular boiler tube of quadruple pass is along the distribution of radiation chamber center line, and the medullary ray of the first journey 8-shaped cross section boiler tube and second and third and the circular boiler tube of quadruple pass is positioned in same plane.
The major axis of cross section and the center line angle of radiant heat zone of the first journey 8-shaped cross section boiler tube are 0 °, namely horizontal, 8-shaped to the 8-shaped cross section in circle transition fitting and the center line angle of radiant heat zone be 0 ° as shown in Figure 6, in addition, major axis, the 8-shaped of the cross section of the first journey 8-shaped cross section boiler tube are α ° to the center line angle of the 8-shaped cross section in circle transition fitting and radiant heat zone, namely arrangement is rotated, as shown in Figure 7.α ° of arrangement can shorten the spacing of arranging along center line, can arrange some boiler tubes more like this, can bring the raising on cracking ability, improve output to a certain extent.
Boiler tube cross section, 8-shaped cross section internal surface is formed by two circles are crossing, similar 8-shaped shape, the similar elliptical shape of outside surface.Intersect radius of circle R=30mm, intersecting circle crossing is highly h=15mm.First journey boiler tube total length L=10000mm, the long l=5000mm of 8-shaped cross section boiler tube (the 1 actual length including 8-shaped cross section boiler tube and transition fitting, defines the ratio of top and the bottom like this from operational characteristic).
Embodiment 2
As shown in Figure 4, the first journey boiler tube is 8-shaped cross section boiler tube 1, second and third and quadruple pass pipe be the 8-4-1-1 type boiler tube of circular boiler tube.Each boiler tube in radiating furnace tube configuration is vertical hanging, and perpendicular to the center line of described radiant heat zone.Adopt 8-shaped to connect to rounded transitional pipe fitting 3 and across pipe 4 between first journey 8-shaped cross section boiler tube and the circular boiler tube of the second journey, described 8-shaped is by the configuration in a 8-shaped cross section to a round configuration transition to the structure of rounded transitional pipe fitting 3, as shown in Figure 5.
The medullary ray of the first journey 8-shaped cross section boiler tube and the circular boiler tube of second and third and quadruple pass is along the distribution of radiation chamber center line, and the medullary ray of the first journey 8-shaped cross section boiler tube and second and third and the circular boiler tube of quadruple pass is positioned in same plane.
The center line angle of the first journey 8-shaped cross section boiler tube and radiant heat zone is 0 °, namely horizontally.8-shaped cross section in 8-shaped-circle transition fitting and the center line angle of radiant heat zone are 0 °, as shown in Figure 6, also can become certain angle, as shown in Figure 7.
Boiler tube cross section, 8-shaped cross section is welded by two pipes are crossing, and its global shape is similar to 8-shaped configuration.Intersect radius of circle R=30mm, intersecting circle crossing is highly h=15mm.First journey boiler tube total length L=10000mm, the long l=5000mm of 8-shaped cross section boiler tube.
Technique scheme is several the most typical embodiment of the present invention, for those skilled in the art, on the basis that the invention discloses application method and principle, be easy to make various types of improvement or distortion, and the method be not limited only to described by the above-mentioned embodiment of the present invention, therefore previously described mode is just preferred, and does not have restrictive meaning.The layout pattern of boiler tube is not limited to listed by each figure, and radiant coil of the present invention can be used for newly-built pyrolyzer or carries out capacity expansion revamping to pyrolyzer.
Claims (10)
1. the ethane cracking furnace 8-4-1-1 type radiating furnace tube in 8-shaped cross section, it is characterized in that: the 8-4-1-1 type radiating furnace tube in described ethane cracking furnace 8-shaped cross section comprises the first journey boiler tube, the second journey boiler tube, the 3rd journey boiler tube and quadruple pass boiler tube, described first journey boiler tube comprises eight 8-shaped cross section boiler tubes, four 8-shaped to rounded transitional pipe fitting and four circular boiler tubes, described second journey boiler tube comprises four circular boiler tubes, and described 3rd journey boiler tube and quadruple pass boiler tube are respectively a circular boiler tube.
2. the 8-4-1-1 type radiating furnace tube in ethane cracking furnace 8-shaped cross section according to claim 1, it is characterized in that: the lower end of the often adjacent two 8-shaped cross section boiler tubes in described first journey boiler tube is connected respectively to the upper end of a described 8-shaped to rounded transitional pipe fitting, described 8-shaped is connected to the lower end of rounded transitional pipe fitting with the upper end of a circular boiler tube in described first journey boiler tube, and the lower end of this circular boiler tube is by being connected with the lower end of a circular boiler tube in the second journey boiler tube across pipe;
Described 8-shaped is Y type to rounded transitional pipe fitting, the cross section of the inner chamber of the Liang Ge branch of its upper end is 8-shaped, its size is identical with the inner chamber of described 8-shaped cross section boiler tube, the cross section of the inner chamber of lower end is circular, its size is identical with the described inner chamber across pipe, described 8-shaped to rounded transitional pipe fitting top and bottom between be transition section from from 8-shaped to circle;
The described diameter across pipe is identical with the diameter of the second journey boiler tube.
3. the 8-4-1-1 type radiating furnace tube in ethane cracking furnace 8-shaped cross section according to claim 2, it is characterized in that: the upper end of the adjacent two circular boiler tubes in described second journey boiler tube is connected to a three circular inlet end to rounded transitional pipe fitting to rounded transitional pipe fitting and first across pipe by the first circle, the upper end of the two adjacent in addition circular boiler tubes in the second journey boiler tube is connected to three circular another inlet end to rounded transitional pipe fitting to rounded transitional pipe fitting and second across pipe by the second circle, the 3rd circular exit end to rounded transitional pipe fitting is connected with the upper end of the 3rd journey boiler tube, the lower end of the 3rd journey boiler tube is connected by U-tube with the lower end of quadruple pass boiler tube,
Described first circle is Y type to rounded transitional pipe fitting and the 3rd circle to rounded transitional pipe fitting to rounded transitional pipe fitting, the second circle, the cross section of the inner chamber of its upper end Liang Ge branch and lower end branch is circle, and the diameter of lower end branch is greater than the diameter of upper end Liang Ge branch.
4. the 8-4-1-1 type radiating furnace tube in ethane cracking furnace 8-shaped cross section according to claim 3, is characterized in that: the cross section of the inner chamber of described 8-shaped cross section boiler tube is intersected by the circle of two equal diameters;
Two radius of a circles are R, and the crossing height of two circles is h, 20mm≤R≤40mm, R/3≤h≤R/2.
5. the 8-4-1-1 type radiating furnace tube in ethane cracking furnace 8-shaped cross section according to claim 4, is characterized in that: the cross section of the outside surface of described 8-shaped cross section boiler tube is for oval.
6. the 8-4-1-1 type radiating furnace tube in ethane cracking furnace 8-shaped cross section according to claim 4, is characterized in that: the cross section of the outside surface of described 8-shaped cross section boiler tube is intersected by the circle of two equal diameters.
7. the 8-4-1-1 type radiating furnace tube in 8-shaped cross section of the ethane cracking furnace according to claim 5 or 6, is characterized in that: described in every root, the length of 8-shaped cross section boiler tube is l, and the overall length of the first journey boiler tube is L, L/3≤l≤L.
8. the 8-4-1-1 type radiating furnace tube in ethane cracking furnace 8-shaped cross section according to claim 7, is characterized in that: the major axis of cross section and the center line angle of radiant heat zone of 8-shaped cross section boiler tube described in every root are α, and 0 °≤α≤30 °;
Described 8-shaped is in rounded transitional pipe fitting, and the major axis in 8-shaped cross section and the center line angle of radiant heat zone are α, and 0 °≤α≤30 °.
9. the 8-4-1-1 type radiating furnace tube in ethane cracking furnace 8-shaped cross section according to claim 1, it is characterized in that: each boiler tube in described radiating furnace tube configuration is vertical hanging, the axis of 8-shaped cross section boiler tube and circular boiler tube is all perpendicular to the center line of radiant heat zone.
10. the 8-4-1-1 type radiating furnace tube in ethane cracking furnace 8-shaped cross section according to claim 9, it is characterized in that: the medullary ray of eight 8-shaped cross section boiler tubes of described first journey boiler tube, four circular boiler tubes and the second journey boiler tube, the 3rd journey boiler tube and quadruple pass boiler tube is along the distribution of radiation chamber center line, and the medullary ray of eight 8-shaped cross section boiler tubes of the first journey boiler tube, four circular boiler tubes and the second journey boiler tube, the 3rd journey boiler tube and quadruple pass boiler tube is positioned in same plane.
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