CN204194721U

CN204194721U - A kind of steel ball casting mould

Info

Publication number: CN204194721U
Application number: CN201420296932.0U
Authority: CN
Inventors: 汪福海
Original assignee: Zun Yi Jiu Zhi Meccanica Generale S R L
Current assignee: Zun Yi Jiu Zhi Meccanica Generale S R L
Priority date: 2014-06-05
Filing date: 2014-06-05
Publication date: 2015-03-11
Anticipated expiration: 2024-06-05

Abstract

The utility model discloses a kind of steel ball casting mould, comprise module monomer, before and after described module monomer, both side surface all has half die cavity that some permutations are arranged, be connected by ingate between same row half die cavity, a sprue is had in the middle part of both side surface before and after module monomer, sprue bottom has the cross gate perpendicular with it, and cross gate top is connected with the ingate of cavity bottom.The utility model all offers die cavity, interior cross gate and sprue in the both sides, front and back of one piece of module monomer, namely two-sidedly all casting can be completed, some complete die cavities can be formed cast by some module monomers are superimposed during production, the use amount of module monomer significantly reduces, and production cost significantly reduces.

Description

A kind of steel ball casting mould

Technical field

The utility model relates to casting technology field, is specifically related to a kind of casting mould, especially a kind of steel ball casting mould.

Background technology

Steel ball needs to use casting mold in the process of producing, and traditional casting method generally adopts sand casting, namely needs first sanding mould when pouring into a mould; During sanding, it is more that number of times moved by mould, and molten steel Utilization rate is low, and finished product fineness is low, and knockout phenomenon is serious, and the duration of pouring is longer.In order to address these problems, at present adopt and be mostly sandless castings mould.But existing casting mould, generally comprises the two pieces of templates in left and right, relatively offers die cavity and running channel, two pieces of templates closed up during cast in the middle part of two pieces of templates, namely adopt the mode of left and right matched moulds, complete cast by running channel.

The patent document being CN103121085A as publication No. just discloses a kind of steel ball casting mould, it comprises two half modules, the die joint of two half modules from top to bottom correspondence is provided with multiple ball trough in semicircle, and when two half modules close, two ball trough in semicircle form a complete ball-type chamber; Be communicated with by ingate between described neighbouring ball-type chamber; The side in ball-type chamber is provided with sprue, is connected between sprue with ball-type chamber by cross gate; The top of mould is all located at the gas outlet of air drain and the sprue gate of running channel.The program is the casting die generally adopted at present, though this kind of mould has the advantages such as simple, the easy processing of structure, there is following shortcoming:

1) cast rear taking-up finished product time, due to bonding comparatively tight between finished product with die cavity, often need to adopt special extractor just can complete, and mostly generally be manual hand manipulation, artificial labour intensity is very large, cost is also very high;

2) due to the spherical structure of steel ball, so the die cavity that two pieces, left and right module is offered generally is hemispherical, when the demoulding, finished product is easily embedded in die cavity, is difficult to deviate from, if forced demoulding may damage finished product;

3) this kind of mould in process of production, often complete once casting and need use two pieces of modules, namely the ratio of finished product and module is 1:2, needs a large amount of moulds when producing in enormous quantities, production cost is high, and a large amount of moulds can take a large amount of storage areas when not using.

Obviously, there is more technical problem in current steel ball casting die, and the casting mold being badly in need of a kind of new construction solves these technical problems.

Utility model content

The utility model aims to provide a kind of steel ball casting mould, to solve the problem that the demoulding is difficult, fragile, cost is high, hand labor intensity is large existing in prior art.

The utility model is achieved by following technical solution:

A kind of steel ball casting mould, comprise module monomer, before and after described module monomer, both side surface all has half die cavity that some permutations are arranged, be connected by ingate between same row half die cavity, sprue is had in the middle part of both side surface before and after module monomer, sprue bottom has the cross gate perpendicular with it, and cross gate top is connected with the ingate of half cavity bottom.

Both sides, described module monomer top all have overflow launder, and a line die cavity top of top is equipped with overfall, and overfall is connected with overflow launder.

Described sprue top is provided with sprue gate, and this sprue gate is up big and down small tubaeform.

The two ends of described overfall bottom and ingate are closing in shape.

The diameter of described sprue is greater than the diameter of cross gate.

Described overflow launder is rectangle.

The beneficial effects of the utility model are:

Compared with prior art, the steel ball casting mould that the utility model provides, it has the following advantages:

1) die cavity, cross gate and sprue is all offered in the both sides, front and back of one piece of module monomer, namely two-sidedly all casting can be completed, can form some complete die cavities cast by some module monomers are superimposed during production, the use amount of module monomer significantly reduces, and production cost significantly reduces;

2) be connected by ingate between same row half die cavity, and ingate two ends are tubaeform, and namely the diameter of end is less, the disengaging of rear finished product of being convenient to have cast, and hand labor intensity significantly reduces;

3) adopt bottom filling to complete the casting of steel ball, can effectively avoid producing bubble and crackle, promote intensity and the surface quality of finished product steel ball;

4) problem of mould generation wing song distortion can be prevented and solve to greatest extent, and easily be automated production;

5) do not use casting model powder, achieve environmental protection cleaner production.

Accompanying drawing explanation

Fig. 1 is front view of the present utility model;

Fig. 2 is the I-I sectional view of Fig. 1;

Fig. 3 is the II-II sectional view of Fig. 1;

Fig. 4 is using state figure of the present utility model;

In figure: 1-module monomer, 2-die cavity, 3-overflow launder, 4-cross gate, 5-ingate, 6-sprue gate, 7-sprue, 8-spout hole.

Detailed description of the invention

Below in conjunction with drawings and Examples, the technical solution of the utility model is described further, but described in required protection domain is not limited to;

As Figure 1-3, the steel ball casting mould that the utility model provides, comprise module monomer 1, before and after described module monomer 1, both side surface all has the die cavity 2 that some permutations are arranged, be connected by ingate 5 between same row die cavity 2, have sprue 7 in the middle part of both side surface before and after module monomer 1, sprue 7 bottom has the cross gate 4 perpendicular with it, and cross gate 4 top is connected with the ingate 5 bottom die cavity 2.

In order to realize the discharge of type chamber air when casting, both sides, described module monomer 1 top all have overflow launder 3, and a line die cavity 2 top of top is equipped with overfall 8, and overfall 8 is connected with overflow launder 3.

In order to avoid molten iron during casting spills waste, described sprue 7 top is provided with sprue gate 6, and this sprue gate 6 is up big and down small tubaeform.

Finished product monomer and waste material are departed from after having cast, the two ends of described overfall 3 bottom and ingate 5 are closing in shape.

The circulation of molten iron during in order to realize bottom filling, the diameter of described sprue 7 is greater than the diameter of cross gate 4, and the pressure of cast side is larger.

For the ease of spilling and the storage of unnecessary molten iron, described overflow launder 3 is rectangle.

Embodiment 1: when needing production one group of steel ball, now cast identical with routine, namely adopts two pieces of module monomers 1 to cast.Closed up by two pieces of module monomers 1, the die cavity 2 now between two pieces of module monomers 1, sprue 7, sprue gate 6, cross gate 4, ingate 5, overfall 8 close mutually with overflow launder 3 one_to_one corresponding, form complete pouring channel, die cavity and overflow ducts; In the sprue gate injection module body 1 that the molten iron of fusing is consisted of two sprue gates 6, gas in die cavity is upwards discharged by overfall 8, bottom filling is cast, molten iron upwards flows from the cross gate 4 of bottom, fill complete die cavity one by one, when molten iron is spilled in overflow launder 3 from overfall 8, namely die cavity has all been cast.After the cooling of band molten iron, take module monomer 1 apart, take out roughcast, remove unnecessary waste material and namely obtain complete steel ball.

Embodiment 2: when needing to produce many group steel balls, if now the quantity of module monomer 1 is S, the quantity of steel ball group is n, namely meets S=n+1, n=1,2,3.....n.For two groups of steel balls, as shown in Figure 4, by superimposed successively for 3 module monomers 1, now, bicycle middle module monomer 1 both sides form complete pouring channel, die cavity and overflow ducts respectively, and namely intermediate module monomer 1 both sides form two complete casting systems; The molten iron of fusing is injected in 3 pieces of module body 1 by two complete casting gates, gas in die cavity is upwards discharged by overfall 8, bottom filling is cast, molten iron upwards flows from the cross gate 4 of bottom, fill complete die cavity one by one, when molten iron is spilled in overflow launder 3 from overfall 8, namely die cavity has all been cast.After the cooling of band molten iron, take two pieces of module monomers 1 in outside respectively apart, take off two groups of roughcasts from middle one piece of module monomer 1, remove unnecessary waste material and namely obtain complete steel ball.

The casting of all the other many group steel balls is identical with embodiment 2, and just quantity changes, and is not further described at this.As shown in the above, in the utility model, module monomer 1 quantity S and steel ball group quantity n meets S=n+1, n=1,2,3.....n, compared to traditional S=2n, the utility model significantly can reduce the quantity of module monomer 1, can save a large amount of production costs.

Claims

1. a steel ball casting mould, comprise module monomer (1), it is characterized in that: before and after described module monomer (1), both side surface all has the die cavity (2) that some permutations are arranged, be connected by ingate (5) between same row die cavity (2), sprue (7) is opened in the middle part of both side surface before and after module monomer (1), sprue (7) bottom has the cross gate (4) perpendicular with it, and cross gate (4) top is connected with the ingate (5) of die cavity (2) bottom.

2. steel ball casting mould according to claim 1, it is characterized in that: described module monomer (1) both sides, top all have half overflow launder (3), a line die cavity (2) top of top is equipped with overfall (8), and overfall (8) is connected with overflow launder (3).

3. steel ball casting mould according to claim 1, is characterized in that: described sprue (7) top is provided with sprue gate (6), and this sprue gate (6) are for up big and down small tubaeform.

4. steel ball casting mould according to claim 2, is characterized in that: the two ends of described overfall (3) bottom and ingate (5) are closing in shape.

5. steel ball casting mould according to claim 1, is characterized in that: the diameter of described sprue (7) is greater than the diameter of cross gate (4).

6. steel ball casting mould according to claim 2, is characterized in that: described overflow launder (3) is rectangle.