CN204194340U - Living water washing robot of rail mounted transformer station - Google Patents
Living water washing robot of rail mounted transformer station Download PDFInfo
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- CN204194340U CN204194340U CN201420518379.0U CN201420518379U CN204194340U CN 204194340 U CN204194340 U CN 204194340U CN 201420518379 U CN201420518379 U CN 201420518379U CN 204194340 U CN204194340 U CN 204194340U
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Abstract
本实用新型提供了一种轨道式变电站带电水冲洗机器人,包括:车体移动机构通过回转支承与升降机构的回转平台相连,升降机构的回转平台上安装有多节多级伸缩臂,所述多节多级伸缩臂通过调平油缸与水枪冲洗机构连接;电气控制系统包括车载子系统和遥控子系统,遥控子系统与车载子系统通过无线方式完成对机器人的车体移动机构、升降机构及水枪冲洗机构的控制。本实用新型有益效果:利用机器人代替人工完成变电站绝缘子冲洗作业,使操作人员位于安全区域内,保障了操作人员的安全,降低的劳动强度;机器人本体采用轨道轮式底盘结构,系统的故障率低,能够精确控制运行方向,运行稳定。
The utility model provides a live water washing robot for a track-type substation, which comprises: a moving mechanism of a car body is connected with a rotary platform of a lifting mechanism through a rotary support; The multi-stage telescopic arm is connected with the water gun flushing mechanism through the leveling oil cylinder; the electrical control system includes the vehicle subsystem and the remote control subsystem. Control of flushing mechanism. The utility model has the beneficial effects: the robot is used to replace the manpower to complete the substation insulator flushing operation, so that the operator is located in the safe area, which ensures the safety of the operator and reduces the labor intensity; the robot body adopts the track wheel chassis structure, and the failure rate of the system is low , can precisely control the running direction and run stably.
Description
技术领域technical field
本实用新型涉及变电站带电水冲洗机器人领域,尤其涉及一种轨道式变电站带电水冲洗机器人。The utility model relates to the field of a live water washing robot for a substation, in particular to a track type substation live water washing robot.
背景技术Background technique
变电站绝缘子长时间暴露在外界环境中,表面易沉积污垢,这些污垢受恶劣天气侵害容易发生污闪事故。绝缘子带电水冲洗作业可以提高供电的可靠性,减少停电损失,保证变电站及输电线路的安全。Substation insulators are exposed to the external environment for a long time, and dirt is easy to deposit on the surface. These dirt are prone to pollution flashover accidents when they are damaged by bad weather. The washing operation of insulators with live water can improve the reliability of power supply, reduce power failure losses, and ensure the safety of substations and transmission lines.
现阶段的变电站绝缘子冲洗作业主要存在以下缺点:The current substation insulator flushing operation mainly has the following shortcomings:
1、冲洗方式大多是由清洗技术人员手持冲洗设备进入现场进行作业,人工冲洗不仅依赖于天气情况,还需要清洗人员具备较高技术水平及熟练的操作流程,对绝缘子进行带电水冲洗时需要高规格的安全防护,以避免短路电流造成的安全事故,引发人员伤亡,这类作业方式存在安全隐患;1. Most of the cleaning methods are carried out by cleaning technicians who enter the site with hand-held cleaning equipment. Manual cleaning not only depends on the weather conditions, but also requires cleaning personnel to have a high technical level and skilled operation procedures. Standardized safety protection to avoid safety accidents caused by short-circuit current, causing casualties. This type of operation method has potential safety hazards;
2、带电水冲洗技术要求较高,受环境、积污情况、设备爬距、设备布置方式等多种因素影响,人工冲洗时容易发生设备闪络,同时人工作业面临着劳动强度大,效率低,自动化水平低、冲洗不彻底等诸多问题;2. The technical requirements for electrified water flushing are relatively high. Affected by various factors such as the environment, pollution accumulation, equipment creepage, and equipment layout, equipment flashover is prone to occur during manual flushing. At the same time, manual operations are faced with high labor intensity and high efficiency. Low, low level of automation, incomplete flushing and many other problems;
3、现有冲洗设备大多采用轮式行走机构,这种轮式结构运行不稳定,故障率高且维护困难,在场地不平稳的情况下不易精确控制运行方向,不利于对绝缘子设备的精确冲洗。3. Most of the existing washing equipment adopts wheel-type walking mechanism. This wheel-type structure operates unstable, has a high failure rate and is difficult to maintain. It is difficult to accurately control the running direction when the site is unstable, which is not conducive to accurate washing of insulator equipment. .
因此,需要提供一种运行稳定,安全高效的水冲洗机器人代替人工对变电站绝缘子进行水冲洗作业。Therefore, it is necessary to provide a stable, safe and efficient water washing robot to replace manual water washing operations on substation insulators.
实用新型内容Utility model content
本实用新型的目的就是为了解决上述问题,提供了一种轨道式变电站带电水冲洗机器人,该装置利用机器人代替人工完成变电站绝缘子冲洗作业,使操作人员位于安全区域内,保障了操作人员的安全,降低的劳动强度,提高冲洗效率和自动化水平。The purpose of this utility model is to solve the above problems and provide a robot for flushing live water in a track-type substation. The device uses a robot to replace the manual completion of the insulator flushing operation of the substation, so that the operator is located in a safe area, ensuring the safety of the operator. Reduce labor intensity, improve flushing efficiency and automation level.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种轨道式变电站带电水冲洗机器人,包括车体移动机构、升降机构、水枪冲洗机构和电气控制系统;A track-type substation live water washing robot, including a car body moving mechanism, a lifting mechanism, a water gun washing mechanism and an electrical control system;
所述车体移动机构通过回转支承与升降机构的回转平台相连,升降机构的回转平台上安装有多节多级伸缩臂,所述多节多级伸缩臂通过调平油缸与水枪冲洗机构连接;The moving mechanism of the car body is connected with the rotary platform of the lifting mechanism through the slewing bearing, and the rotary platform of the lifting mechanism is equipped with multi-section multi-stage telescopic arms, and the multi-section multi-stage telescopic arms are connected with the water gun flushing mechanism through the leveling oil cylinder;
电气控制系统包括车载子系统和遥控子系统,遥控子系统与车载子系统通过无线方式完成对机器人的车体移动机构、升降机构及水枪冲洗机构的控制。The electrical control system includes a vehicle-mounted subsystem and a remote control subsystem. The remote control subsystem and the vehicle-mounted subsystem complete the control of the robot's body moving mechanism, lifting mechanism and water gun washing mechanism through wireless means.
所述车体移动机构包括:轨道底盘、左行走马达、右行走马达、驱动轮、从动轮、承重轮以及两侧的液压支腿;左行走马达和右行走马达连接在轨道底盘支架上,驱动轮通过驱动轴与行走马达连接,从动轮与承重轮分别通过旋转轴与轨道底盘支架连接,所述轨道底盘后端的两侧分别设有液压油箱和柴油箱,液压支腿铰接在轨道底盘上。The car body moving mechanism includes: a track chassis, a left travel motor, a right travel motor, a driving wheel, a driven wheel, a load-bearing wheel and hydraulic legs on both sides; the left travel motor and the right travel motor are connected on the track chassis support, and drive The wheels are connected to the travel motor through the drive shaft, and the driven wheels and load-bearing wheels are respectively connected to the track chassis support through the rotating shaft. The two sides of the rear end of the track chassis are respectively equipped with a hydraulic oil tank and a diesel tank, and the hydraulic legs are hinged on the track chassis.
所述升降机构包括回转平台及调平机构,回转平台通过回转支承与车体移动机构连接,回转平台上铰接有多节多级伸缩臂,回转平台及多节多级伸缩臂的大臂与变幅油缸铰接连接,多节多级伸缩臂的大臂及连接臂与伸缩油缸铰接连接,调平机构包括调平油缸Ⅰ和调平油缸Ⅱ,调平油缸Ⅰ安装在回转平台和大臂间,与回转平台、大臂铰接连接,调平油缸Ⅱ安装在工作台与小臂之间,与工作台、小臂铰接连接。The lifting mechanism includes a slewing platform and a leveling mechanism. The slewing platform is connected to the moving mechanism of the car body through a slewing bearing. The wide oil cylinder is hingedly connected, the boom and connecting arm of the multi-section multi-stage telescopic boom are hingedly connected with the telescopic cylinder, the leveling mechanism includes leveling cylinder Ⅰ and leveling cylinder Ⅱ, and the leveling cylinder Ⅰ is installed between the rotary platform and the boom. It is hingedly connected with the slewing platform and the boom, and the leveling cylinder II is installed between the workbench and the forearm, and is hingedly connected with the workbench and the forearm.
所述多节多级伸缩臂为三节两级伸缩臂,具体包括大臂、连接臂及小臂,大臂铰接到回转平台上,连接臂前、后端均设置有滑块,滑块与连接臂螺栓连接,连接臂通过滑块与大臂、小臂滑动连接,连接臂的头部安装有链轮。The multi-section multi-stage telescopic boom is a three-section two-stage telescopic boom, which specifically includes a boom, a connecting arm and a small arm. The arm bolts are connected, the connecting arm is slidably connected with the big arm and the small arm through a slider, and the head of the connecting arm is equipped with a sprocket.
所述三节两级伸缩臂的大臂、小臂上通过螺栓连接有变幅链条,大臂前端绕过链轮与伸缩链条的前端铰接,伸缩链条的末端与小臂末端铰接。The big arm and the small arm of the three-section two-stage telescopic arm are connected with a luffing chain by bolts, the front end of the large arm bypasses the sprocket and is hinged with the front end of the telescopic chain, and the end of the telescopic chain is hinged with the end of the small arm.
所述水枪冲洗机构包括俯仰油缸及摆动油缸,俯仰油缸固定在摆动油缸上,摆动油缸通过螺栓连接在工作台上,俯仰油缸上铰接有水枪架,水枪架上连接有水枪。The water gun flushing mechanism includes a pitching oil cylinder and a swinging oil cylinder, the pitching oil cylinder is fixed on the swinging oil cylinder, the swinging oil cylinder is connected to the workbench by bolts, a water gun frame is hinged on the pitching oil cylinder, and a water gun is connected to the water gun frame.
所述水枪架上安装有跟踪摄像机,用于实时观察绝缘子水冲洗作业情况,跟踪摄像机正下方装有激光测距仪,用于实时测量水枪与水冲洗作业绝缘子的距离。A tracking camera is installed on the water gun rack for real-time observation of the insulator water washing operation, and a laser range finder is installed directly below the tracking camera for real-time measurement of the distance between the water gun and the water washing insulator.
所述车载子系统包括工控机,工控机通过485总线采集各类传感器上传的数据,并对从远程遥控器接收到的指令下发给无线接收机,无线接收机接收到远程遥控器的数据后在工控机中进行处理再下发给无线收发机,通过对电压值的调节控制比例阀的开合及流量大小,实现对移动底盘左右轮运动、小臂伸缩、大臂俯仰及回转平台旋转的控制。The vehicle-mounted subsystem includes an industrial computer, which collects data uploaded by various sensors through the 485 bus, and sends instructions received from the remote controller to the wireless receiver, and the wireless receiver receives the data from the remote controller. It is processed in the industrial computer and then sent to the wireless transceiver. Through the adjustment of the voltage value to control the opening and closing of the proportional valve and the flow rate, the movement of the left and right wheels of the mobile chassis, the expansion and contraction of the small arm, the pitch of the large arm and the rotation of the rotary platform are realized. control.
所述各类传感器包括拉线传感器、角度传感器、倾角传感器、温度传感器、压力传感器、电压传感器与电流传感器,拉线传感器安装在大臂与小臂之间,用于测量小臂的伸缩长度,大臂和工作台均装有一个角度传感器和一个倾角传感器,采集大臂和工作台水平和垂直方向的角度数据并传递给工控机,其中工作台上的角度传感器与倾角传感器数据通过ZIGBEE无线传送,以实现顶端平台的完全绝缘,温度传感器和压力传感器安装在液压油箱上,采集液压油箱中的油温以及液压油箱中液压油的压力数据,采集到的数据为模拟量,经过A/D转换成数字信号经过485传递给工控机,电压传感器与电流传感器采集电路中的电压值及电流值,检测电路中的电压及电流是否稳定,采集到的模拟信号经过A/D转换模块转换为数字信号经过485总线传递给工控机。The various sensors include pull wire sensors, angle sensors, inclination sensors, temperature sensors, pressure sensors, voltage sensors and current sensors. The pull wire sensors are installed between the boom and the forearm to measure the telescopic length of the forearm. Both the workbench and the workbench are equipped with an angle sensor and an inclination sensor, which collects the horizontal and vertical angle data of the boom and workbench and transmits them to the industrial computer, wherein the angle sensor and inclination sensor data on the workbench are transmitted wirelessly through ZIGBEE to Complete insulation of the top platform is realized. The temperature sensor and pressure sensor are installed on the hydraulic oil tank to collect the oil temperature in the hydraulic oil tank and the pressure data of the hydraulic oil in the hydraulic oil tank. The collected data is analog and converted into digital by A/D The signal is transmitted to the industrial computer through 485, the voltage sensor and current sensor collect the voltage value and current value in the circuit, and check whether the voltage and current in the circuit are stable, and the collected analog signal is converted into a digital signal through the A/D conversion module through 485 The bus is passed to the industrial computer.
本实用新型的有益效果:The beneficial effects of the utility model:
1、根据变电站水冲洗作业的需要,设计变电站带电水冲洗机器人用高压喷水系统,主体由高压喷水系统和带电水冲洗机器人组成,带电水冲洗机器人可通过遥控装置进行远程无线遥控,带电水冲洗机器人本体与遥控装置之间全部通过无线信号进行信号传递,使冲洗作业人员远离高压电场,保障了作业人员的安全。1. According to the needs of substation water washing operations, design the high-pressure water spray system for the substation live water washing robot. The main body is composed of the high-pressure water spray system and the live water washing robot. All signals are transmitted between the washing robot body and the remote control device through wireless signals, which keeps the washing workers away from the high-voltage electric field and ensures the safety of the workers.
2、利用机器人代替人工完成变电站绝缘子冲洗作业,使操作人员位于安全区域内,保障了操作人员的安全,降低的劳动强度,提高冲洗效率和自动化水平,对我国变电站水冲洗作业方式产生积极的变革作用。2. Use robots instead of manual to complete the washing operation of substation insulators, so that operators are located in a safe area, which ensures the safety of operators, reduces labor intensity, improves washing efficiency and automation level, and brings positive changes to the water washing operation mode of substations in my country effect.
3、机器人本体采用轨道轮式底盘结构,相比于轮胎式或者履带式,系统的故障率低,能够精确控制运行方向,运行稳定。3. The robot body adopts a track-wheel chassis structure. Compared with tire-type or crawler-type, the failure rate of the system is low, and it can precisely control the running direction and run stably.
附图说明Description of drawings
图1为本实用新型变电站带电水冲洗机器人结构示意图;Fig. 1 is the structure schematic diagram of the utility model substation electrified water flushing robot;
图2为本实用新型变电站带电水冲洗机器人制图支撑时结构俯视图;Fig. 2 is the top view of the structure of the utility model substation charged water washing robot drawing support;
图3为本实用新型变电站带电水冲洗机器人工作极限位置的结构示意图;Fig. 3 is a structural schematic diagram of the working limit position of the live water washing robot in the substation of the utility model;
图4为本实用新型变电站带电水冲洗机器人液压控制原理图;Fig. 4 is the schematic diagram of the hydraulic control of the live water washing robot in the substation of the utility model;
图5为本实用新型变电站带电水冲洗机器人电气控制结构框图;Fig. 5 is a block diagram of the electric control structure of the utility model substation charged water washing robot;
图6为本实用新型变电站带电水冲洗机器人远程遥控器面板示意图;Fig. 6 is a schematic diagram of the remote control panel of the utility model substation charged water washing robot;
其中,1、从动轮,2、承重轮,3、驱动轮,4、轨道底盘,5、比例控制阀组B,6、回转平台,7、调平油缸Ⅰ,8、变幅链条,9、大臂,10、变幅油缸,11、伸缩链条,12、链轮,13、工作台,14、俯仰油缸,15、水枪架,16、调平油缸Ⅱ,17、跟踪摄像机,18、激光测距仪,19、水枪,20、电气控制箱,21、后液压支腿Ⅰ,22、后液压支腿Ⅱ,23、液压油箱,24、前液压支腿Ⅰ,25、拉线传感器,26、前液压支腿Ⅱ,27、柴油箱,28、连接臂,29、小臂,30、摆动油缸。Among them, 1. Driven wheel, 2. Bearing wheel, 3. Driving wheel, 4. Track chassis, 5. Proportional control valve group B, 6. Rotary platform, 7. Leveling cylinder I, 8. Luffing chain, 9. Boom, 10. Luffing cylinder, 11. Telescopic chain, 12. Sprocket, 13. Workbench, 14. Pitching cylinder, 15. Water gun rack, 16. Leveling cylinder II, 17. Tracking camera, 18. Laser measurement Distance meter, 19, water gun, 20, electrical control box, 21, rear hydraulic outrigger Ⅰ, 22, rear hydraulic outrigger Ⅱ, 23, hydraulic oil tank, 24, front hydraulic outrigger Ⅰ, 25, cable sensor, 26, front Hydraulic support leg II, 27, diesel tank, 28, connecting arm, 29, small arm, 30, swing oil cylinder.
具体实施方式Detailed ways
下面结合附图与实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1-3所示,一种变电站带电水冲洗机器人,主体由机械本体和远程遥控装置组成。其中,机械本体主要由车体移动机构、三节两级伸缩臂升降机构、水枪冲洗机构、液压控制系统和电气控制系统组成。车体移动机构为轨道轮式移动底盘结构,轨道轮底盘的一边为柴油箱,另一边为液压油箱,机器人的动力源为车载柴油机;所述车体移动机构通过回转支承与升降机构的回转平台6相连,升降机构的回转平台6上还安装有三节两级伸缩臂,三节两级伸缩臂的小臂29通过调平油缸Ⅱ16与水枪冲洗机构的工作台13相连,所述回转平台6上还连接有液压控制系统的比例控制阀组;电气控制系统包括车载子系统和遥控子系统,遥控子系统与车载子系统相配合利用液压控制系统通过无线方式完成对机器人的车体移动机构、升降机构及水枪冲洗机构的控制。As shown in Figure 1-3, a substation live water washing robot, the main body is composed of a mechanical body and a remote control device. Among them, the mechanical body is mainly composed of a car body moving mechanism, a three-section two-stage telescopic arm lifting mechanism, a water gun flushing mechanism, a hydraulic control system and an electrical control system. The moving mechanism of the car body is a rail wheel type mobile chassis structure. One side of the rail wheel chassis is a diesel tank, and the other side is a hydraulic oil tank. The power source of the robot is a vehicle-mounted diesel engine; 6 are connected, and three-section two-stage telescopic arms are also installed on the rotary platform 6 of the lifting mechanism. The proportional control valve group is connected with the hydraulic control system; the electrical control system includes the vehicle-mounted subsystem and the remote control subsystem. And the control of the water gun flushing mechanism.
变电站带电水冲洗机器人工作动力来源车载柴油机。采用自带动力源,柴油机提供动力,可以进入密集设备区内作业,解决了现场的电源配置问题。The working power source of the live water washing robot in the substation is a vehicle-mounted diesel engine. It adopts its own power source, powered by diesel engine, and can work in dense equipment areas, which solves the problem of power supply configuration on site.
车体移动机构采用轨道式移动底盘结构,主要由轨道底盘4、左行走马达、右行走马达、驱动轮3、承重轮2以及两侧的四个液压支腿组成。轨道底盘左边为柴油箱27,右边为液压油箱23,后液压支腿Ⅰ21,后液压支腿Ⅱ22,前液压支腿Ⅰ24,前液压支腿Ⅱ26铰接在轨道底盘6上。The car body moving mechanism adopts a track-type mobile chassis structure, which is mainly composed of a track chassis 4, a left travel motor, a right travel motor, a driving wheel 3, a load-bearing wheel 2 and four hydraulic legs on both sides. The left side of the track chassis is a diesel tank 27, the right side is a hydraulic oil tank 23, the rear hydraulic support leg I21, the rear hydraulic support leg II22, the front hydraulic support leg I24, and the front hydraulic support leg II26 are hinged on the track chassis 6.
三节两级伸缩臂组成的升降机构主要由回转平台6、三节两级伸缩臂,调平机构组成。回转平台6通过回转支承与车体移动机构连接,由回转马达驱动实现回转平台6及其附属各部件360°连续回转运动,比例控制阀组B5通过螺栓连接在回转平台6上;两级伸缩臂主要由大臂9、连接臂28、小臂29组成,两级伸缩臂安装于回转平台6上,大臂9铰接到回转平台6上,连接臂28前后端有滑块,滑块与连接臂28螺栓连接,连接臂28与大臂9、小臂29滑动连接,连接臂28的头部安装链轮12;变幅油缸10与大臂9、回转平台6铰接连接,伸缩油缸与大臂9、连接臂28铰接连接;调平机构主要由调平油缸Ⅰ7和调平油缸Ⅱ16组成,调平油缸Ⅰ7安装在回转平台6和大臂9间,与回转平台6、大臂9铰接连接,调平油缸Ⅱ16安装在工作台13与小臂29之间,与工作台13、小臂29铰接连接;变幅链条8通过螺栓分别连接在大臂9、小臂29上,伸缩链条11的前端铰接在大臂9前端,绕过链轮12,末端铰接小臂29末端。The elevating mechanism that three joints two-stage telescopic arm forms mainly is made up of rotary platform 6, three joints two-stage telescopic arm, leveling mechanism. The slewing platform 6 is connected with the moving mechanism of the car body through the slewing bearing, and is driven by the slewing motor to realize the 360° continuous slewing motion of the slewing platform 6 and its accessories. The proportional control valve group B5 is connected to the slewing platform 6 through bolts; the two-stage telescopic arm It is mainly composed of a large arm 9, a connecting arm 28 and a small arm 29. The two-stage telescopic arm is installed on the rotary platform 6. The large arm 9 is hinged to the rotary platform 6. There are sliders at the front and rear ends of the connecting arm 28. The slider and the connecting arm 28 bolt connection, the connecting arm 28 is slidingly connected with the boom 9 and the small arm 29, and the head of the connecting arm 28 is equipped with a sprocket 12; , The connecting arm 28 is hingedly connected; the leveling mechanism is mainly composed of leveling cylinder Ⅰ7 and leveling cylinder Ⅱ16, and the leveling cylinder Ⅰ7 is installed between the rotary platform 6 and the boom 9, and is hingedly connected with the rotary platform 6 and the boom 9. The flat oil cylinder II16 is installed between the workbench 13 and the forearm 29, and is hingedly connected with the workbench 13 and the forearm 29; At the front end of the boom 9, the sprocket 12 is walked around, and the end of the forearm 29 is hinged.
水枪冲洗机构主要由工作台13、俯仰油缸14、摆动油缸30、水枪架15、水枪19组成。俯仰油缸14通过螺栓连接在摆动油缸30上,摆动油缸30通过螺栓连接在工作台13上,水枪架15铰接在俯仰油缸14上,水枪19螺旋连接于水枪架15上。Water gun flushing mechanism is mainly made up of workbench 13, pitch oil cylinder 14, swing oil cylinder 30, water gun frame 15, water gun 19. Pitch oil cylinder 14 is connected on the swing oil cylinder 30 by bolt, and swing oil cylinder 30 is connected on the workbench 13 by bolt, and water gun frame 15 is hinged on the pitch oil cylinder 14, and water gun 19 is screw-connected on the water gun frame 15.
机器人水枪架15上安装跟踪摄像机17,用于实时观察绝缘子水冲洗作业情况,实时的传递作业现场的画面,方便远程操作人员实施作业。跟踪摄像机17螺栓连接在水枪架15上。跟踪摄像机17正下方装有激光测距仪18,实时测量水枪与水冲洗作业绝缘子的距离,使其保持在安全作业距离以内。A tracking camera 17 is installed on the robot water gun frame 15, which is used for real-time observation of the insulator water flushing operation situation, real-time transmission of the picture of the job site, and facilitates remote operators to perform operations. Tracking camera 17 bolts are connected on the water gun frame 15. A laser range finder 18 is installed directly below the tracking camera 17 to measure the distance between the water gun and the water flushing operation insulator in real time, so as to keep it within the safe working distance.
该机器人在作业时,通过远程遥控装置的控制手柄控制机械本体的车体移动机构移动到指定区域,将前液压支腿Ⅰ24,前液压支腿Ⅱ26,后液压支腿Ⅰ21,后液压支腿Ⅱ22支撑着地,提高机器人作业稳定性;回转平台6及其附属部件可360°转动,调整两级伸缩臂的方位,通过变幅油缸10与调整大臂9的俯仰角,连接臂28通过伸缩油缸实现伸出与收缩,小臂29在伸缩链条11的带动下实现与连接臂28同步伸出与收缩,在变幅油缸10、伸缩油缸和伸缩链条11的共同作用下,调整大臂9、连接臂28以及小臂29的位姿;调平油缸Ⅰ7和调平油缸Ⅱ16协调调整工作台13的位姿,保持工作台13水平,俯仰油缸14上下俯仰以及摆动油缸30的左右摆动实现水枪架15的位姿微调,通过跟踪摄像机17采集的图像,确定水枪19的位姿,水枪19喷射高纯度水进行冲洗作业。When the robot is working, the control handle of the remote control device controls the body moving mechanism of the mechanical body to move to the designated area, and the front hydraulic outrigger I24, the front hydraulic outrigger II26, the rear hydraulic outrigger I21, and the rear hydraulic outrigger II22 Support the ground to improve the stability of the robot's operation; the slewing platform 6 and its accessories can rotate 360°, adjust the orientation of the two-stage telescopic arm, adjust the pitch angle of the boom 9 through the luffing cylinder 10, and connect the arm 28 through the telescopic cylinder. Stretch out and shrink, the small arm 29 is driven by the telescopic chain 11 to realize synchronous extension and contraction with the connecting arm 28, and under the joint action of the luffing cylinder 10, the telescopic cylinder and the telescopic chain 11, adjust the boom 9 and the connecting arm 28 and the posture of the forearm 29; the leveling cylinder I7 and the leveling cylinder II16 coordinately adjust the posture of the workbench 13, keep the workbench 13 level, the pitch cylinder 14 pitches up and down and the swing cylinder 30 swings left and right to realize the water gun frame 15 Posture fine-tuning, by tracking the images collected by the camera 17, the pose of the water gun 19 is determined, and the water gun 19 sprays high-purity water for washing operations.
如图4所示,变电站带电水冲洗机器人液压系统采用下部控制阀组A、上装控制阀组B组合控制和中央回转接头组合控制,共有七路比例换向阀和四路手动换向阀。变电站带电水冲洗机器人采用柴油机为动力,通过联轴器与双联齿轮泵相连,考虑变电站带电作业特殊环境要求,液压系统均采用抗磨绝缘液压油。液压油从油箱,经吸油过滤器进入水冲洗机器人液压控制油路,再经回油滤油器流回油箱。其中单向阀为控制油液回流,安全阀其过载保护功能,压力表通过压力表开关与油路相连,并实时显示油路液压油压力。中央回转接头是联接回转平台与底盘油路的液压元件,它保证回转平台旋转任意角度后,液压油路还能正常配油。As shown in Figure 4, the hydraulic system of the live water washing robot in the substation adopts the combined control of the lower control valve group A, the top control valve group B and the central rotary joint. There are seven proportional directional valves and four manual directional valves. The live water washing robot in the substation is powered by a diesel engine, and is connected with a double gear pump through a coupling. Considering the special environmental requirements of the live work in the substation, the hydraulic system uses anti-wear insulating hydraulic oil. The hydraulic oil enters the hydraulic control oil circuit of the robot from the oil tank through the oil suction filter, and then flows back to the oil tank through the oil return filter. Among them, the one-way valve is used to control the backflow of oil, and the safety valve has an overload protection function. The pressure gauge is connected to the oil circuit through the pressure gauge switch, and the hydraulic oil pressure of the oil circuit is displayed in real time. The central rotary joint is a hydraulic component that connects the rotary platform and the oil circuit of the chassis. It ensures that the hydraulic oil circuit can still distribute oil normally after the rotary platform rotates at any angle.
下部控制阀组A通过分配阀与液压泵连接,主要由四组手动换向阀控制水冲洗机器人四个支腿油缸来完成伸缩运动,两个比例换向阀控制左右两个马达,进行机器人行走运动。The lower control valve group A is connected to the hydraulic pump through the distribution valve. Four sets of manual reversing valves control the four outrigger cylinders of the water washing robot to complete the telescopic movement. Two proportional reversing valves control the left and right motors for robot walking. sports.
上装控制阀组B经中央回转接头、上装控制切换按钮、分配阀、与液压泵连接,主要由一个比例换向阀控制回转马达,完成上装回转平台旋转运动,两组比例换向阀控制大臂俯仰和小臂伸缩运动,另两组比例换向阀通过水平摆动油缸和垂直摆动油缸实现水枪的水平运动和俯仰运动。Bodywork control valve group B is connected to the hydraulic pump through the central rotary joint, bodywork control switching button, distribution valve, and a proportional directional valve to control the slewing motor to complete the rotary motion of the bodywork slewing platform. Two sets of proportional directional valves control the boom Pitching and telescopic movement of the forearm, and the other two sets of proportional reversing valves realize the horizontal and pitching movements of the water gun through the horizontal swing cylinder and the vertical swing cylinder.
如图5所示,变电站带电水冲洗机器人电气控制系统包括车载子系统和遥控子系统。车载子系统包括车载上位机控制系统和车载驱动器,车载上位机控制系统具有接收遥控子系统的命令,并对命令进行解析和实现运动算法的等功能。车载驱动器接收车载上位机控制系统的指令实现对车体的阀组进行控制的功能。遥控子系统具有车体的移动、发动机的启停、油门的大小、升降机构单关节控制和组合控制功能。车载子系统和手持终端子系统通过无线方式通信。As shown in Figure 5, the electrical control system of the substation live water washing robot includes a vehicle-mounted subsystem and a remote control subsystem. The vehicle-mounted subsystem includes the vehicle-mounted host computer control system and the vehicle-mounted driver. The vehicle-mounted host computer control system has the functions of receiving commands from the remote control subsystem, analyzing the commands, and implementing motion algorithms. The on-board driver receives instructions from the on-board host computer control system to realize the function of controlling the valve group of the car body. The remote control subsystem has the functions of moving the car body, starting and stopping the engine, the size of the accelerator, single joint control and combined control of the lifting mechanism. The vehicle-mounted subsystem and the handheld terminal subsystem communicate wirelessly.
车载子系统按功能主要分为车体移动控制模块、上装升降机构运动控制模块、发动机及电源动力监控模块和安全监控模块等四个模块。车体移动控制模块具备前进、后退、调速、左右转向、支腿伸缩、辅助照明、安全监控等功能;上装升降机构运动控制模块具备单关节控制、单关节位置反馈、自动调平及安全监控等功能;发动机及电源动力监控模块具备发动机启停、调速等控制和发动机状态及电源电压的监视等功能;安全监控模块具备升降机构各关节限位、支腿状态、油温油位、电池电压等状态的阈值设定及安全报警。The vehicle-mounted subsystem is mainly divided into four modules according to functions: the vehicle body movement control module, the bodywork lifting mechanism motion control module, the engine and power supply power monitoring module, and the safety monitoring module. The vehicle body movement control module has functions such as forward, backward, speed regulation, left and right steering, outrigger extension, auxiliary lighting, safety monitoring, etc.; the bodywork lifting mechanism motion control module has single-joint control, single-joint position feedback, automatic leveling and safety monitoring. and other functions; the engine and power supply power monitoring module has the functions of engine start-stop, speed regulation and other control and monitoring of engine status and power supply voltage; Threshold value setting and safety alarm for voltage and other states.
车载子系统硬件由工控机、无线接收机、A/D转换模块、ZIGBEE、各类传感器、比例阀、开关阀等组成。工控机通过485总线采集各类传感器上传的数据,并对从远程遥控器接收到的指令下发给无线接收机,实现对开关阀,比例阀的控制。无线接收机接收到遥控器的数据后在工控机中进行处理然后再下发给无线收发机,通过对电压值的调节控制比例阀的开合及流量大小,实现对移动底盘左右轮运动,小臂伸缩,大臂俯仰,回转平台旋转的控制。The hardware of the vehicle subsystem is composed of industrial computer, wireless receiver, A/D conversion module, ZIGBEE, various sensors, proportional valves, on-off valves, etc. The industrial computer collects the data uploaded by various sensors through the 485 bus, and sends the instructions received from the remote controller to the wireless receiver to realize the control of the on-off valve and the proportional valve. After the wireless receiver receives the data from the remote controller, it processes it in the industrial computer and then sends it to the wireless transceiver. Through the adjustment of the voltage value, the opening and closing of the proportional valve and the flow rate are controlled to realize the movement of the left and right wheels of the mobile chassis. Boom telescopic, boom pitch, rotary platform rotation control.
各类传感器包括拉线传感器、角度传感器、倾角传感器、温度传感器、压力传感器、电压传感器与电流传感器,拉线传感器安装在大臂与小臂之间,用于测量小臂的伸缩长度,大臂和顶端平台均装有一个角度传感器和一个倾角传感器,采集大臂和平台水平和垂直方向的角度数据并传递给工控机,其中平台上的角度传感器与倾角传感器数据通过ZIGBEE无线传送,以实现顶端平台的完全绝缘。温度和压力传感器安装在液压油箱上,采集油箱中的油温以及油箱中液压油的压力数据,采集到的数据为模拟量,经过A/D转换成数字信号经过485传递给工控机。电压与电流传感器采集电路中的电压电流值,检测电路中的电压电流是否稳定,采集到的模拟信号经过A/D转换模块转换为数字信号经过485总线传递给工控机。Various sensors include pull wire sensors, angle sensors, inclination sensors, temperature sensors, pressure sensors, voltage sensors and current sensors. The pull wire sensors are installed between the boom and the forearm to measure the telescopic length of the forearm, the boom and the top Each platform is equipped with an angle sensor and an inclination sensor, which collects the horizontal and vertical angle data of the boom and the platform and transmits them to the industrial computer, in which the angle sensor and inclination sensor data on the platform are transmitted wirelessly through ZIGBEE to realize the Fully insulated. The temperature and pressure sensors are installed on the hydraulic oil tank to collect the oil temperature in the oil tank and the pressure data of the hydraulic oil in the oil tank. The collected data are analog quantities, which are converted into digital signals by A/D and transmitted to the industrial computer through 485. The voltage and current sensor collects the voltage and current values in the circuit, and detects whether the voltage and current in the circuit are stable. The collected analog signal is converted into a digital signal by the A/D conversion module and transmitted to the industrial computer through the 485 bus.
远程遥控器实现对移动底盘、升降臂和水枪的远程控制,其中包括控制左轮前后、右轮前后、大臂左右、大臂俯仰、小臂伸缩、平台左右;带锁按键包括工具、选择、XYZ世界坐标系、油门大小的控制;自恢复按键包括复位、发动机启停、示教、再现、启动的控制;指示灯包括电源、无线通信、报警指示灯。The remote control realizes the remote control of the mobile chassis, lifting arm and water gun, including controlling the front and rear of the left wheel, the front and rear of the right wheel, the left and right of the upper arm, the pitch of the upper arm, the telescopic extension of the lower arm, and the left and right of the platform; the keys with lock include tools, selection, XYZ Control of the world coordinate system and throttle size; self-recovery buttons include control of reset, engine start and stop, teaching, reproduction, and start; indicator lights include power supply, wireless communication, and alarm indicators.
图6中,一种变电站带电水冲洗机器人的远程遥控器包括7个模拟摇杆,控制左轮前后、右轮前后、大臂9左右、大臂9俯仰、小臂29伸缩、工作台13左右、水枪19俯仰;带锁按键包括工具、选择、XYZ世界坐标系、油门大小的控制;自恢复按键包括复位、发动机启停、示教、再现、启动的控制;指示灯包括电源、无线通信、报警指示灯。In Fig. 6, a remote controller of a substation electrified water washing robot includes 7 analog joysticks, which control the front and rear of the left wheel, the front and rear of the right wheel, the left and right of the big arm 9, the pitch of the big arm 9, the telescoping of the small arm 29, the left and right of the workbench 13, Water gun 19 pitch; buttons with lock include tools, selection, XYZ world coordinate system, throttle size control; self-recovery buttons include reset, engine start and stop, teaching, reproduction, start control; indicator lights include power, wireless communication, alarm light.
上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104998848A (en) * | 2014-09-10 | 2015-10-28 | 国家电网公司 | Electrification water washing robot of rail type transformer substation |
| CN110000678A (en) * | 2019-04-02 | 2019-07-12 | 中国煤炭科工集团太原研究院有限公司 | A kind of sliding derusting device of conductor rail |
| CN112221784A (en) * | 2020-08-25 | 2021-01-15 | 南京科工煤炭科学技术研究有限公司 | A kind of automatic spraying equipment and spraying method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104998848A (en) * | 2014-09-10 | 2015-10-28 | 国家电网公司 | Electrification water washing robot of rail type transformer substation |
| CN110000678A (en) * | 2019-04-02 | 2019-07-12 | 中国煤炭科工集团太原研究院有限公司 | A kind of sliding derusting device of conductor rail |
| CN110000678B (en) * | 2019-04-02 | 2024-08-20 | 中国煤炭科工集团太原研究院有限公司 | A sliding type rust removal device for contact rail |
| CN112221784A (en) * | 2020-08-25 | 2021-01-15 | 南京科工煤炭科学技术研究有限公司 | A kind of automatic spraying equipment and spraying method thereof |
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Address after: 100031 Xicheng District West Chang'an Avenue, No. 86, Beijing Co-patentee after: ELECTRIC POWER RESEARCH INSTITUTE OF STATE GRID SHANDONG ELECTRIC POWER Co. Patentee after: STATE GRID CORPORATION OF CHINA Co-patentee after: National Network Intelligent Technology Co.,Ltd. Address before: Wang Yue Central Road Ji'nan City, Shandong province 250002 City No. 2000 Co-patentee before: ELECTRIC POWER RESEARCH INSTITUTE OF STATE GRID SHANDONG ELECTRIC POWER Co. Patentee before: State Grid Corporation of China Co-patentee before: SHANDONG LUNENG INTELLIGENCE TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20201102 Address after: 250101 Electric Power Intelligent Robot Production Project 101 in Jinan City, Shandong Province, South of Feiyue Avenue and East of No. 26 Road (ICT Industrial Park) Patentee after: National Network Intelligent Technology Co.,Ltd. Address before: 100031 Xicheng District West Chang'an Avenue, No. 86, Beijing Patentee before: STATE GRID CORPORATION OF CHINA Patentee before: ELECTRIC POWER RESEARCH INSTITUTE OF STATE GRID SHANDONG ELECTRIC POWER Co. Patentee before: National Network Intelligent Technology Co.,Ltd. |
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