CN204186848U - A kind of brake calipers structure for disk type braker - Google Patents
A kind of brake calipers structure for disk type braker Download PDFInfo
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- CN204186848U CN204186848U CN201420608441.5U CN201420608441U CN204186848U CN 204186848 U CN204186848 U CN 204186848U CN 201420608441 U CN201420608441 U CN 201420608441U CN 204186848 U CN204186848 U CN 204186848U
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- 238000009434 installation Methods 0.000 claims abstract description 21
- 230000002787 reinforcement Effects 0.000 claims 1
- 210000002435 tendon Anatomy 0.000 claims 1
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- 230000003014 reinforcing effect Effects 0.000 description 4
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
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Abstract
本实用新型介绍了一种用于盘式制动器的制动钳结构,它包括制动钳的本体,所述的本体中部设有一个用于安装油管的供油孔,所述供油孔的外侧为圆柱体形状,在所述供油孔的上部设有一个向内延伸的环形凸台;在所述本体的两侧各设有一个支耳,在每一个支耳内设有一个活塞安装孔,所述活塞安装孔的直径小于供油孔的直径,所述的两个活塞安装孔相对于供油孔的中心线对称设置;在所述本体的下部还设有一个车桥,所述车桥与本体组合形成勾状。本实用新型能够安装两个活塞,以此可以增大摩擦力,提高了制动效能,还能够满足较高的制动液压的需求,安装方便,结构强度好,使用寿命也较长。
The utility model introduces a brake caliper structure for a disc brake, which includes a body of the brake caliper, an oil supply hole for installing an oil pipe is arranged in the middle of the body, and the outer side of the oil supply hole In the shape of a cylinder, an inwardly extending annular boss is provided on the upper part of the oil supply hole; a lug is provided on both sides of the body, and a piston mounting hole is provided in each lug , the diameter of the piston installation hole is smaller than the diameter of the oil supply hole, and the two piston installation holes are arranged symmetrically with respect to the center line of the oil supply hole; The bridge and the body are combined to form a hook shape. The utility model can be equipped with two pistons, so that the frictional force can be increased, the braking efficiency can be improved, and the demand for higher braking hydraulic pressure can also be met, the installation is convenient, the structural strength is good, and the service life is also long.
Description
技术领域 technical field
本实用新型涉及一种汽车零部件,尤其是一种用于盘式制动器的制动钳结构,属于机械零部件技术领域。 The utility model relates to an automobile part, in particular to a brake caliper structure for a disc brake, which belongs to the technical field of mechanical parts.
背景技术 Background technique
盘式制动器又称为蝶式制动器,它是由液压控制,主要零部件包括制动盘、制动钳、分泵、油管等,其中制动盘是用合金钢制造并固定在车轮上,随车轮转动。盘式制动器由于散热快、重量轻、构造简单,特别是高负载时耐高温性能好以及制动效果稳定等优点,目前被广泛的运用在轿车上。其中,制动钳是用于安装活塞及油管的载体,但是,现有的盘式制动器由于制动时相对比较粗暴,因此对制动管路等的要求较高,而且由于现有的活塞的面积较小,耗损量较大,需要的制动液压也较高,因此在制动时需要伺服装置来促动管路的压力,这导致整体成本升高,而且使用效能较低,因此需要对现有的制动器进行改进,而原有的作为载体的制动钳结构就不能再满足需求了,因此需要一种具有更好性能的制动钳体结构。 Disc brakes are also known as butterfly brakes, which are controlled by hydraulic pressure. The main components include brake discs, brake calipers, cylinders, oil pipes, etc. The brake discs are made of alloy steel and fixed on the wheels. The wheels turn. Due to the advantages of fast heat dissipation, light weight, simple structure, especially high temperature resistance and stable braking effect under high load, disc brakes are currently widely used in cars. Among them, the brake caliper is the carrier used to install the piston and the oil pipe. However, the existing disc brakes are relatively rough when braking, so the requirements for the brake pipelines are relatively high, and because the existing pistons The area is small, the consumption is large, and the required brake hydraulic pressure is also high. Therefore, a servo device is required to actuate the pressure of the pipeline during braking, which leads to an increase in the overall cost and low use efficiency. Therefore, it is necessary to The existing brake is improved, but the original brake caliper structure as a carrier can no longer meet the demand, so a brake caliper body structure with better performance is required.
发明内容 Contents of the invention
针对现有技术中的上述不足,本实用新型的主要目的在于解决现目前的制动钳结构老化,不能满足新的制动结构需求的问题,而提供一种能够承载安装多个活塞的用于盘式制动器的制动钳结构。 Aiming at the above-mentioned deficiencies in the prior art, the main purpose of this utility model is to solve the problem that the current brake caliper structure is aging and cannot meet the requirements of the new brake structure, and to provide a brake caliper capable of carrying and installing multiple pistons. Caliper construction for disc brakes.
本实用新型的技术方案:一种用于盘式制动器的制动钳结构,其特征在于,包括制动钳的本体,所述的本体中部设有一个用于安装油管的供油孔,所述供油孔的外侧为圆柱体形状,在所述供油孔的上部设有一个向内延伸的环形凸台;在所述本体的两侧各设有一个支耳,在每一个支耳内设有一个活塞安装孔,所述活塞安装孔的直径小于供油孔的直径,所述的两个活塞安装孔相对于供油孔的中心线对称设置;在所述本体的下部还设有一个车桥,所述车桥与本体组合形成勾状。 The technical solution of the utility model: a brake caliper structure for a disc brake, which is characterized in that it includes a body of the brake caliper, an oil supply hole for installing an oil pipe is provided in the middle of the body, and the The outside of the oil supply hole is in the shape of a cylinder, and an annular boss extending inward is provided on the upper part of the oil supply hole; a lug is provided on both sides of the body, and a lug is provided in each lug. There is a piston installation hole, the diameter of the piston installation hole is smaller than the diameter of the oil supply hole, and the two piston installation holes are arranged symmetrically with respect to the center line of the oil supply hole; The axle is combined with the body to form a hook shape. the
优化地,在所述本体上部的一侧还设有挡块,所述的挡块为圆弧形结构。所述挡块的作用在于与制动盘的形状相匹配,使得制动盘既能正常转动,又不会超出制动钳的控制范围。 Preferably, a stopper is provided on one side of the upper part of the body, and the stopper is an arc-shaped structure. The function of the stopper is to match the shape of the brake disc, so that the brake disc can rotate normally without exceeding the control range of the brake caliper. the
优化地,在所述的两个支耳与本体之间分别连接有加强筋。本实用新型通过设置加强筋可以增强两侧活塞安装孔与本体之间的连接强度,即使在受到较大外力的拉伸时,仍然能够保持整个设备的结构稳定,这样也提高了制动钳的抗拉伸能力。 Optimally, reinforcing ribs are respectively connected between the two lugs and the main body. The utility model can enhance the connection strength between the piston installation holes on both sides and the body by setting the reinforcing ribs, even when it is stretched by a relatively large external force, it can still maintain the structural stability of the entire device, which also improves the brake caliper. Stretch resistance. the
优化地,在所述环形凸台的上方还设有方形卡槽,所述的方形卡槽为四个且相互间呈90°分布,所述方形卡槽的深度为2~3mm。通过设置方形卡槽可以起到固定油管的作用,安装时通常在油管上端套有一个法兰盘,该法兰盘与所述的方形卡槽配合后,能够将油管径向限位,防止其跟随制动盘一起旋转,从而起到了保护油管的作用。 Optimally, a square locking groove is further provided above the annular boss, the number of the square locking grooves is four and they are distributed at 90° to each other, and the depth of the square locking grooves is 2-3 mm. The oil pipe can be fixed by setting the square slot. During installation, a flange is usually set on the upper end of the oil pipe. After the flange is matched with the square slot, the oil pipe can be radially limited to prevent It rotates with the brake disc, thereby protecting the oil pipe. the
优化地,在所述车桥的底部还设有倒角。这里通过设置倒角可以优化制动钳的安装位置,避免其与车轮上的部件摩擦碰撞,同时也更加方便安装。 Optimally, a chamfer is also provided at the bottom of the axle. Here, the installation position of the brake caliper can be optimized by setting the chamfer to avoid friction and collision with the components on the wheel, and it is also more convenient to install.
相对于现有技术,本实用新型具有以下有益效果: Compared with the prior art, the utility model has the following beneficial effects:
1、能够安装两个活塞:本实用新型的制动钳在两端分别设置了用于安装活塞的安装孔,这样就可以同时安装两个活塞,以此可以增大摩擦力,同时也有利于减小单个活塞的磨损,提高了制动效能。 1. Two pistons can be installed: The brake caliper of the present utility model has installation holes for installing the pistons at both ends, so that two pistons can be installed at the same time, which can increase the friction force and is also conducive to The wear of a single piston is reduced and the braking efficiency is improved.
2、能够满足较高的制动液压的需求,而不需额外的伺服装置辅助,因此结构更加简化,更加实用,造价也明显降低。 2. It can meet the demand of high brake hydraulic pressure without the assistance of an additional servo device, so the structure is more simplified, more practical, and the cost is also significantly reduced.
3、安装方便,结构强度好,使用寿命也较长。 3. Easy installation, good structural strength and long service life.
附图说明 Description of drawings
图1为本实用新型一种用于盘式制动器的制动钳结构的示意图。(图中左侧为剖视图) Fig. 1 is a schematic diagram of a structure of a brake caliper for a disc brake of the present invention. (The left side of the figure is a cross-sectional view)
图2为图1的俯视图。 FIG. 2 is a top view of FIG. 1 .
图中,1—本体,2—供油孔,3—环形凸台,4—支耳,5—活塞安装孔,6—车桥,7—挡块,8—加强筋,9—方形卡槽。 In the figure, 1—body, 2—oil supply hole, 3—annular boss, 4—ear, 5—piston mounting hole, 6—axle, 7—block, 8—reinforcing rib, 9—square card slot .
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
如图1和图2所示,一种用于盘式制动器的制动钳结构,包括制动钳的本体1,所述的本体1中部设有一个用于安装油管的供油孔2,所述供油孔2为通孔,所述供油孔2的外侧为圆柱体形状。在所述供油孔2的上部设有一个向内延伸的环形凸台3,所述环形凸台3可以起到放置法兰盘的作用,同时还不会影响供油孔2的使用。在所述环形凸台3的上方还设有方形卡槽9,所述的方形卡槽9为四个且相互间呈90°分布,所述方形卡槽9的深度为2~3mm。通过方形卡槽9的作用可以与配套的法兰盘配合,起到固定油管的作用。根据需要,所述方形卡槽9的数量可以增加,如6个或8个,具体设计应根据实际需求而定。在所述本体1上部的一侧还设有挡块7,所述的挡块7为圆弧形结构。所述挡块7位于环形凸台3的上方,目的是限定配套的制动盘的活动空间。在所述本体1的两侧还各设有一个支耳4,在所述的两个支耳4与本体1之间分别连接有加强筋8。通过设置加强筋8可以增强支耳与本体1之间的连接强度,增强整体的受力抗拉能力。在每一个支耳4内设有一个活塞安装孔5,每一个活塞安装孔5内可以分别安装一个活塞,安装后,再在活塞上安装对应的摩擦片即可。活塞和摩擦片的安装结构属于现有技术,在此不详细叙述。这里通过设置两个活塞安装孔5,就可以安装两个摩擦片,这样就相对于传统的结构而言,增加了摩擦片的数量,从而也提高了制动能力和效果。参见图2,本实用新型中,所述活塞安装孔5的直径小于供油孔2的直径,所述的两个活塞安装孔5相对于供油孔2的中心线对称设置。在所述本体1的下部还设有一个车桥6,所述车桥6与本体1组合形成勾状。在所述车桥6的底部还设有倒角。通过设置倒角能够使得制动钳不易被磨损,起到了保护效果。 As shown in Figures 1 and 2, a brake caliper structure for a disc brake includes a body 1 of the brake caliper, and an oil supply hole 2 for installing an oil pipe is provided in the middle of the body 1, so that The oil supply hole 2 is a through hole, and the outside of the oil supply hole 2 is in the shape of a cylinder. An inwardly extending annular boss 3 is provided on the upper part of the oil supply hole 2 , and the annular boss 3 can serve as a place for a flange without affecting the use of the oil supply hole 2 . On the top of the annular boss 3 there is also a square locking groove 9, the square locking groove 9 is four and distributed at 90° to each other, the depth of the square locking groove 9 is 2~3mm. Through the function of the square card slot 9, it can cooperate with the matching flange to play the role of fixing the oil pipe. According to needs, the number of the square card slots 9 can be increased, such as 6 or 8, and the specific design should be determined according to actual needs. On one side of the upper part of the body 1, a stopper 7 is provided, and the stopper 7 has an arc-shaped structure. The stopper 7 is located above the annular boss 3, and its purpose is to limit the activity space of the matching brake disc. A supporting lug 4 is provided on both sides of the main body 1 , and reinforcing ribs 8 are respectively connected between the two supporting lugs 4 and the main body 1 . The strength of the connection between the lug and the body 1 can be enhanced by setting the reinforcing rib 8, and the overall force and tensile capacity can be enhanced. A piston installation hole 5 is provided in each lug 4, and a piston can be respectively installed in each piston installation hole 5. After installation, a corresponding friction plate can be installed on the piston. The installation structure of the piston and the friction plate belongs to the prior art, and will not be described in detail here. Here, by arranging two piston mounting holes 5, two friction plates can be installed, which increases the number of friction plates compared with the traditional structure, thereby also improving the braking ability and effect. Referring to FIG. 2 , in the present invention, the diameter of the piston installation hole 5 is smaller than that of the oil supply hole 2 , and the two piston installation holes 5 are arranged symmetrically with respect to the center line of the oil supply hole 2 . A vehicle axle 6 is also provided at the lower part of the body 1, and the vehicle axle 6 is combined with the body 1 to form a hook shape. A chamfer is also provided at the bottom of the axle 6 . By setting the chamfer, the brake caliper is not easy to be worn and has a protective effect.
本实用新型的制动钳结构制动效果更好,安装操作也更加方便,耐用性强,具有较好的市场推广前景。 The brake caliper structure of the utility model has better braking effect, more convenient installation and operation, strong durability and better market promotion prospects.
需要说明的是,以上实施例仅用以说明本实用新型技术方案而非限制技术方案,尽管申请人参照较佳实施例对本实用新型作了详细说明,本领域的普通技术人员应当理解,那些对本实用新型技术方案进行的修改或者等同替换,不能脱离本技术方案的宗旨和范围,均应涵盖在本实用新型权利要求范围当中。 It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than limit the technical solution. Although the applicant has described the utility model in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that those who are not familiar with the utility model The modification or equivalent replacement of the technical solution of the utility model cannot deviate from the purpose and scope of the technical solution, and shall be covered by the claims of the utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420608441.5U CN204186848U (en) | 2014-10-21 | 2014-10-21 | A kind of brake calipers structure for disk type braker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420608441.5U CN204186848U (en) | 2014-10-21 | 2014-10-21 | A kind of brake calipers structure for disk type braker |
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| Publication Number | Publication Date |
|---|---|
| CN204186848U true CN204186848U (en) | 2015-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420608441.5U Expired - Fee Related CN204186848U (en) | 2014-10-21 | 2014-10-21 | A kind of brake calipers structure for disk type braker |
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| Country | Link |
|---|---|
| CN (1) | CN204186848U (en) |
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2014
- 2014-10-21 CN CN201420608441.5U patent/CN204186848U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150304 Termination date: 20151021 |
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| EXPY | Termination of patent right or utility model |