CN204185418U - Kapton production imination equipment - Google Patents

Kapton production imination equipment Download PDF

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CN204185418U
CN204185418U CN201420610471.XU CN201420610471U CN204185418U CN 204185418 U CN204185418 U CN 204185418U CN 201420610471 U CN201420610471 U CN 201420610471U CN 204185418 U CN204185418 U CN 204185418U
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heating tube
imidization
imidization furnace
furnace chamber
chain
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王超
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Anhui Tongwei New Material Technology Co ltd
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ANHUI XINBAIGE ELECTRONICS Co Ltd
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Abstract

本实用新型提供一种聚酰亚胺薄膜生产用亚胺化设备,涉及聚酰亚胺薄膜生产技术领域,包括:亚胺化炉腔,为长方形;上加热管和下加热管,设置在亚胺化炉腔内,所述上加热管与下加热管相对设置,所述上加热管设置在亚胺化炉腔的上部,所述下加热管设置在亚胺化炉腔的下部;循环输送链,共包括两组,相对设置,两组循环输送链均穿过亚胺化炉腔,并在亚胺化炉腔内外各自形成循环回路;轨道,设置在穿过亚胺化炉腔内的一段循环输送链下方,该段循环输送链由轨道支撑;横向导轨和导套,横向导轨穿过导套,导套上端固定轨道。本实用新型提供了一种新的薄膜在亚胺化炉内的传输方式,可使薄膜受热更加均匀,提高高温亚胺化的效果,该设备结构设计较为简单,成本较低。

The utility model provides an imidization equipment for polyimide film production, which relates to the technical field of polyimide film production, comprising: an imidization furnace cavity, which is rectangular; In the amination furnace cavity, the upper heating tube is arranged opposite to the lower heating tube, the upper heating tube is set on the upper part of the imidization furnace cavity, and the lower heating tube is set on the lower part of the imidization furnace cavity; Chains, including two groups in total, are arranged oppositely. The two groups of circulating conveying chains all pass through the imidization furnace chamber, and form circulation loops respectively inside and outside the imidization furnace chamber; Below a section of circular conveyor chain, this section of circular conveyor chain is supported by rails; horizontal guide rail and guide sleeve, the horizontal guide rail passes through the guide sleeve, and the upper end of the guide sleeve fixes the track. The utility model provides a new transmission mode of the film in the imidization furnace, which can make the film more evenly heated and improve the effect of high-temperature imidization. The structure design of the device is relatively simple and the cost is low.

Description

聚酰亚胺薄膜生产用亚胺化设备Imidization equipment for polyimide film production

技术领域technical field

本实用新型涉及聚酰亚胺薄膜生产技术领域,具体涉及一种聚酰亚胺薄膜生产用亚胺化设备。The utility model relates to the technical field of polyimide film production, in particular to imidization equipment for polyimide film production.

背景技术Background technique

聚酰亚胺薄膜是一种新型的耐高温有机聚合物薄膜,是由均苯四甲酸二酐(PMDA)和二氨基二苯醚(ODA)在极强性溶剂二甲基乙酰胺(DMAC)中经缩聚并流涎成膜,再经亚胺化而成。它是目前世界上性能最好的薄膜类绝缘材料,具有优良的力学性能、电性能、化学稳定性以及很高的抗辐射性能、耐高温和耐低温性能(-269℃至+400℃)。1959年美国杜邦公司首先合成出芳香族聚酰亚胺,1962年试制成聚酰亚胺薄膜(PI薄膜),1965年开始生产,商品牌号为KAPTON。我国60年代末可以小批量生产聚酰亚胺薄膜,现在已广泛应用于航空、航海、宇宙飞船、火箭导弹、原子能、电子电器工业等各个领域。特别适宜用作柔性印制电路板基材和各种耐高温电机电器绝缘材料。Polyimide film is a new type of high temperature resistant organic polymer film. It is formed by polycondensation, salivation and film formation, and then imidization. It is currently the best thin film insulating material in the world, with excellent mechanical properties, electrical properties, chemical stability, high radiation resistance, high temperature resistance and low temperature resistance (-269°C to +400°C). In 1959, DuPont Company of the United States first synthesized aromatic polyimide. In 1962, it tried to make a polyimide film (PI film), and began production in 1965. The brand name is KAPTON. At the end of the 1960s, my country could produce polyimide films in small batches, and now it has been widely used in various fields such as aviation, navigation, spacecraft, rocket missiles, atomic energy, and electronic and electrical industries. It is especially suitable as the substrate of flexible printed circuit boards and insulating materials for various high-temperature-resistant motors and electrical appliances.

聚酰亚胺薄膜的生产基本上是二步法,第一步:合成聚酰胺酸,第二步:成膜亚胺化。成膜方法主要有浸渍法(或称铝箔上胶法)、流延法和流涎拉伸法。浸渍法设备简单、工艺简单,但薄膜表面经常粘有铝粉,薄膜长度受到限制,生产效率低,此法不宜发展;拉伸法生产的薄膜,性能有显著提高,但工艺复杂生产条件苛刻,投资大,产品价格高;目前采用较多是流涎法。The production of polyimide film is basically a two-step method, the first step: synthesis of polyamic acid, the second step: film imidization. The film forming methods mainly include dipping method (or aluminum foil gluing method), casting method and salivation stretching method. The impregnation method has simple equipment and simple process, but aluminum powder is often stuck on the surface of the film, the length of the film is limited, and the production efficiency is low. The investment is large and the product price is high; at present, the salivation method is mostly used.

我国自行生产聚酰亚胺薄膜技术也在不断改进和完善,但随着应用领域的逐渐扩大,对聚酰亚胺薄膜的需求也在快速增加,对于高性能聚酰亚胺薄膜仍依赖进口,价格较高,不利于降低应用领域的产品生产成本。我国自行生产聚酰亚胺薄膜技术仍有较大的进步空间。对于流涎法生产聚酰亚胺薄膜技术,当前急需积极开发专用树脂的制备和稳定的生产工艺技术,为聚酰亚胺薄膜产业化提供坚实的基础,同时填补我国在相关技术领域的空白。开发具有自主知识产权的全套生产设备,促使国内高性能聚酰亚胺薄膜的价格下降,减少其应用领域的成本,这对我国电子电器等产业的发展十分有利。目前流涎法生产聚酰亚胺薄膜的设备,还有很多不足之处,仍需不断地改进完善。尤其在节能减排、物料回收再利用方面,存在较大不足,现有生产设备,自动化程度不高,设备控制精度较差,不便于在线监控。my country's self-produced polyimide film technology is also constantly improving and perfecting, but with the gradual expansion of the application field, the demand for polyimide film is also increasing rapidly, and high-performance polyimide film still relies on imports. The high price is not conducive to reducing the production cost of products in the application field. There is still a lot of room for improvement in my country's self-produced polyimide film technology. For the polyimide film production technology by the salivation method, there is an urgent need to actively develop the preparation of special resins and stable production technology to provide a solid foundation for the industrialization of polyimide films and to fill the gaps in related technical fields in my country. The development of a complete set of production equipment with independent intellectual property rights will reduce the price of domestic high-performance polyimide films and reduce the cost of its application fields, which is very beneficial to the development of my country's electronic and electrical industries. At present, the equipment for producing polyimide film by salivation method still has many deficiencies, and it still needs continuous improvement. Especially in terms of energy saving, emission reduction, and material recycling and reuse, there are major deficiencies. The existing production equipment is not highly automated, and the equipment control accuracy is poor, which is not convenient for online monitoring.

流涎法生产聚酰亚胺薄膜:消泡后的聚酰胺酸溶液,由不锈钢溶液储罐经管路压入前机头上的流涎嘴储槽中。钢带匀速运行,将储槽中的溶液经流涎嘴前刮板带走,而形成厚度均匀的液膜,然后进入烘干道干燥。Production of polyimide film by salivation method: the polyamic acid solution after defoaming is pressed from the stainless steel solution storage tank through the pipeline into the saliva nozzle storage tank on the front head. The steel belt runs at a constant speed, and the solution in the storage tank is taken away by the front scraper of the drool nozzle to form a liquid film with uniform thickness, and then enters the drying tunnel to dry.

洁净干燥的空气由鼓风机送入加热器预热到一定温度后进入上、下烘干道。热风流动方向与钢带运行方向相反,以便使液膜在干燥时温度逐渐升高,溶剂逐渐挥发,增加干燥效果。聚酰胺酸薄膜在钢带上随其运行一周,溶剂蒸发成为固态薄膜,从钢带上剥离下的薄膜经导向辊引向亚胺化炉。The clean and dry air is sent by the blower to the heater to preheat to a certain temperature and then enters the upper and lower drying passages. The direction of the hot air flow is opposite to that of the steel belt, so that the temperature of the liquid film rises gradually during drying, and the solvent evaporates gradually, increasing the drying effect. The polyamic acid film runs on the steel belt for a week, the solvent evaporates to become a solid film, and the film peeled off from the steel belt is led to the imidization furnace through the guide roller.

现有亚胺化炉一般为多辊筒形式,与流涎机同步速度的导向辊引导聚酰胺酸薄膜进入亚胺化炉,高温亚胺化后,由收卷机收卷。现有结构的亚胺化炉亚胺化效果不是很理想。结构设计也存在很多缺陷,设备安装和维修不方便,成本高。The existing imidization furnace is generally in the form of multiple rollers. The guide rollers at the same speed as the salivating machine guide the polyamic acid film into the imidization furnace. After high-temperature imidization, it is wound up by a winder. The imidization effect of the imidization furnace with the existing structure is not ideal. There are also many defects in the structural design, the equipment installation and maintenance are inconvenient, and the cost is high.

实用新型内容Utility model content

本实用新型的目的在于提供一种聚酰亚胺薄膜生产用亚胺化设备,通过该设备可对成型的聚酰胺酸薄膜进行亚胺化,生产出聚酰亚胺薄膜。The purpose of the utility model is to provide an imidization equipment for polyimide film production, through which the formed polyamic acid film can be imidized to produce polyimide film.

本实用新型所要解决的技术问题采用以下技术方案来实现:The technical problem to be solved by the utility model adopts the following technical solutions to realize:

一种聚酰亚胺薄膜生产用亚胺化设备,其特征在于,包括:亚胺化炉腔,为长方形;上加热管和下加热管,设置在亚胺化炉腔内,所述上加热管与下加热管相对设置,所述上加热管设置在亚胺化炉腔的上部,所述下加热管设置在亚胺化炉腔的下部;循环输送链,共包括两组,相对设置,两组循环输送链均穿过亚胺化炉腔,并在亚胺化炉腔内外各自形成循环回路;轨道,设置在穿过亚胺化炉腔内的一段循环输送链下方,该段循环输送链由轨道支撑;所述轨道由安装底板和限位轨道体构成,限位轨道体上端开“U”字形导向槽,所述循环输送链设置在该导向槽内,所述限位轨道体内还设置有供油腔,供油腔通过供油嘴与“U”字形导向槽连通,所述限位轨道体外壁上开设有加油口,加油口与供油腔连通,加油口内设置有加油口盖;横向导轨和导套,横向导轨穿过导套,导套上端固定轨道。An imidization equipment for polyimide film production, characterized in that it comprises: an imidization furnace cavity, which is rectangular; an upper heating tube and a lower heating tube are arranged in the imidization furnace cavity, and the upper heating The tube is set opposite to the lower heating tube, the upper heating tube is set on the upper part of the imidization furnace cavity, and the lower heating tube is set on the lower part of the imidization furnace cavity; the circulating conveying chain includes two groups in total, which are arranged oppositely, Both sets of circulating conveying chains pass through the imidization furnace chamber, and form circulation loops inside and outside the imidization furnace chamber; the track is set under a section of the circular conveying chain that passes through the imidization furnace chamber, and this section circulates The chain is supported by a track; the track is composed of a mounting base plate and a limit track body, and a "U"-shaped guide groove is opened on the upper end of the limit track body, and the circulating conveyor chain is arranged in the guide groove, and the limit track body is also An oil supply chamber is provided, and the oil supply chamber communicates with the "U"-shaped guide groove through the oil supply nozzle. An oil filler is opened on the outer wall of the limit rail, and the oil filler communicates with the oil supply chamber, and an oil filler cover is arranged inside the oil filler; The transverse guide rail and the guide sleeve, the transverse guide rail passes through the guide sleeve, and the upper end of the guide sleeve fixes the track.

所述上加热管和下加热管均设置成U形,所述上加热管和下加热管两端与亚胺化炉腔两侧壁之间留有空隙,上加热管和下加热管设置成U形结构,可以使上加热管和下加热管两端与亚胺化炉腔两侧壁之间留出空隙,以方便工人进入亚胺化炉腔内安装、维修或拆卸。Both the upper heating tube and the lower heating tube are arranged in a U shape, there is a gap between the two ends of the upper heating tube and the lower heating tube and the two side walls of the imidization furnace cavity, and the upper heating tube and the lower heating tube are arranged as The U-shaped structure can leave a gap between the two ends of the upper heating tube and the lower heating tube and the two side walls of the imidization furnace cavity, so that workers can enter the imidization furnace cavity for installation, maintenance or disassembly.

所述循环输送链包括与链轮啮合的链条,所述链条上端固定针板安装板,针板安装板一端固定有针板,针板上固定有针尖向上的一排针体,所述链条下端设置有辊架,辊架上安装有辊轮。The circulating conveying chain includes a chain meshing with the sprocket, the upper end of the chain is fixed with a needle plate installation plate, one end of the needle plate installation plate is fixed with a needle plate, and a row of needle bodies with needle points upward is fixed on the needle plate, and the lower end of the chain is A roll frame is provided, and roller wheels are installed on the roll frame.

所述轨道由安装底板和限位轨道体构成,限位轨道体上端开“U”字形导向槽,所述循环输送链设置在该导向槽内,所述安装底板与所述导套固定连接,链条下端设置的辊轮在导向槽底面上滚动,可使链条在导向槽内顺利传动。The track is composed of a mounting base plate and a limiting track body. A "U"-shaped guide groove is opened on the upper end of the limiting track body. The circulating conveying chain is arranged in the guiding groove, and the mounting base plate is fixedly connected with the guide sleeve. The rollers arranged at the lower end of the chain roll on the bottom surface of the guide groove, so that the chain can be smoothly driven in the guide groove.

所述针板安装板弯折成“Z”字形,针板安装板通过紧固件可拆卸的安装在链条上端。The needle plate mounting plate is bent into a "Z" shape, and the needle plate mounting plate is detachably mounted on the upper end of the chain through fasteners.

从钢带上剥离下的薄膜经导向辊引向亚胺化炉,薄膜两边通过针板固定,由循环输送链带动匀速通过亚胺化炉腔,亚胺化炉腔内由上加热管和下加热管进行加热,导套可以沿横向导轨移动,从而调节导轨及循环输送链的位置。The film peeled off from the steel belt is led to the imidization furnace through the guide roller. The two sides of the film are fixed by the needle plate, and driven by the circular conveyor chain through the imidization furnace chamber at a uniform speed. The imidization furnace chamber is controlled by the upper heating tube and the lower The heating tube is heated, and the guide sleeve can move along the transverse guide rail to adjust the position of the guide rail and the circulating conveyor chain.

所述轨道由多段轨道单体首尾依次串接而成,轨道采用分体式结构,方便生产、安装和局部维修。The track is composed of multiple track monomers connected in series from end to end, and the track adopts a split structure, which is convenient for production, installation and local maintenance.

本实用新型的有益效果为:The beneficial effects of the utility model are:

本实用新型提供了一种新的薄膜在亚胺化炉内的传输方式,可使薄膜受热更加均匀,提高高温亚胺化的效果,该设备结构设计较为简单,成本较低;传送薄膜的循环输送链和支撑循环输送链的导轨都采用分体拼接的结构设计,降低了设备的安装难度,也便于后期维修,循环输送链可横向调节,便于生产过程中控制。The utility model provides a new transmission mode of the film in the imidization furnace, which can make the film more evenly heated and improve the effect of high-temperature imidization. The structure design of the device is relatively simple and the cost is low; Both the conveyor chain and the guide rail supporting the circular conveyor chain adopt a split splicing structure design, which reduces the difficulty of equipment installation and facilitates later maintenance. The circular conveyor chain can be adjusted horizontally to facilitate control during production.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为循环输送链及轨道安装结构示意图。Figure 2 is a schematic diagram of the installation structure of the circulating conveyor chain and the track.

具体实施方式Detailed ways

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和附图,进一步阐述本实用新型,但下述实施例仅仅为本实用新型的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本发明的保护范围。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments and accompanying drawings, but the following embodiments are only preferred embodiments of the utility model , not all. Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present invention.

如图1所示,一种聚酰亚胺薄膜生产用亚胺化设备,包括:亚胺化炉腔1,为长方形;上加热管3和下加热管4,设置在亚胺化炉腔1内,上加热管3与下加热管4相对设置,上加热管3设置在亚胺化炉腔1的上部,下加热管4设置在亚胺化炉腔1的下部;循环输送链2,共包括两组,相对设置,两组循环输送链2均穿过亚胺化炉腔1,并在亚胺化炉腔1内外各自形成循环回路;轨道5,设置在穿过亚胺化炉腔1内的一段循环输送链2下方,该段循环输送链2由轨道5支撑;横向导轨6和导套7,横向导轨6穿过导套7,导套7上端固定轨道5。As shown in Figure 1, an imidization equipment for polyimide film production includes: an imidization furnace cavity 1, which is rectangular; an upper heating tube 3 and a lower heating tube 4, which are arranged in the imidization furnace cavity 1 Inside, the upper heating pipe 3 is arranged opposite to the lower heating pipe 4, the upper heating pipe 3 is arranged on the upper part of the imidization furnace chamber 1, and the lower heating pipe 4 is arranged on the lower part of the imidization furnace chamber 1; Including two groups, set opposite to each other, two groups of circulating conveying chains 2 pass through the imidization furnace chamber 1, and form circulation loops respectively inside and outside the imidization furnace chamber 1; Below a section of circular conveyor chain 2 in the interior, this section of circular conveyor chain 2 is supported by track 5; horizontal guide rail 6 and guide sleeve 7, horizontal guide rail 6 passes through guide sleeve 7, and guide sleeve 7 upper end fixes track 5.

如图2所示,循环输送链2包括与链轮啮合的链条21,链条21上端固定针板安装板22,针板安装板22一端固定有针板23,针板23上固定有针尖向上的一排针体24,链条21下端设置有辊架25,辊架25上安装有辊轮26;针板安装板22弯折成“Z”字形,针板安装板22通过紧固件可拆卸的安装在链条21上端;轨道5由安装底板52和限位轨道体51构成,限位轨道体51上端开“U”字形导向槽,循环输送链2设置在该导向槽内,安装底板52与导套7固定连接。As shown in Figure 2, the circulating conveying chain 2 includes a chain 21 meshing with the sprocket, the upper end of the chain 21 is fixed with a needle plate mounting plate 22, and one end of the needle plate mounting plate 22 is fixed with a needle plate 23, and the needle plate 23 is fixed with a needle point upward. A row of needle bodies 24, the lower end of the chain 21 is provided with a roller frame 25, and a roller wheel 26 is installed on the roller frame 25; Installed on the upper end of the chain 21; the track 5 is composed of an installation base plate 52 and a limit track body 51, and a "U"-shaped guide groove is opened at the upper end of the limit track body 51, and the circulating conveyor chain 2 is arranged in the guide groove, and the installation base plate 52 is connected with the guide groove. Set of 7 fixed connections.

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only preferred examples of the utility model, and are not used to limit the utility model. Without departing from the utility model Under the premise of the spirit and scope, the utility model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (3)

1. a Kapton production imination equipment, is characterized in that, comprising:
Imidization furnace chamber is rectangle;
Upper heating tube and lower heating tube, be arranged in imidization furnace chamber, described upper heating tube and lower heating tube are oppositely arranged, described upper heating tube is arranged on the top of imidization furnace chamber, described lower heating tube is arranged on the bottom of imidization furnace chamber, described upper heating tube and lower heating tube are all arranged to U-shaped, described upper heating tube and leave space between lower heating tube two ends and imidization furnace chamber two side;
Circulating conveyor chain, comprise two groups altogether, be oppositely arranged, two groups of circulating conveyor chains all through imidization furnace chamber, and inside and outside imidization furnace chamber each self-forming circulation loop, described circulating conveyor chain comprises the chain with sprocket engagement, needle plate mounting plate is fixed in described chain upper end, and needle plate mounting plate one end is fixed with needle plate, needle plate is fixed with needle point row's needle body upwards, described chain lower end is provided with roll stand, and roll stand is provided with running roller;
Track, be provided through below one section of circulating conveyor chain in imidization furnace chamber, this section of circulating conveyor chain is by rail supported; Described track is made up of mounting base and limit track body, " U " font guide path is driven in limit track body upper end, described circulating conveyor chain is arranged in this guide path, also fuel supply chamber is provided with in described limit track body, fuel supply chamber is communicated with " U " font guide path by fuel oil supply nozzle, the external wall of described limit track offers oil port, and oil port is communicated with fuel supply chamber, is provided with filler cap in oil port;
Cross slide way and guide pin bushing, cross slide way passes guide pin bushing, guide pin bushing upper end trapped orbit.
2. Kapton production imination equipment according to claim 1, is characterized in that: described needle plate mounting plate is bent into " Z " font, needle plate mounting plate is arranged on chain upper end by fastening piece is dismountable.
3. Kapton production imination equipment according to claim 1, is characterized in that: described track is formed by multistage track monomer head and the tail successively serial connection.
CN201420610471.XU 2014-10-21 2014-10-21 Kapton production imination equipment Expired - Lifetime CN204185418U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420610471.XU CN204185418U (en) 2014-10-21 2014-10-21 Kapton production imination equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420610471.XU CN204185418U (en) 2014-10-21 2014-10-21 Kapton production imination equipment

Publications (1)

Publication Number Publication Date
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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
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