CN204183227U - Extraordinary pipeline process line - Google Patents

Extraordinary pipeline process line Download PDF

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Publication number
CN204183227U
CN204183227U CN201420612894.5U CN201420612894U CN204183227U CN 204183227 U CN204183227 U CN 204183227U CN 201420612894 U CN201420612894 U CN 201420612894U CN 204183227 U CN204183227 U CN 204183227U
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China
Prior art keywords
process line
pipeline
heat exchange
extraordinary
pipeline process
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CN201420612894.5U
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Chinese (zh)
Inventor
傅芳英
汤仕尧
谢锋
钱冰瑜
石向云
周立军
童祀丰
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ZHEJIANG JINYU FENGYE PIPE IND CO Ltd
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ZHEJIANG JINYU FENGYE PIPE IND CO Ltd
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Abstract

The utility model belongs to tubular object extruding machinery technical field, particularly relates to a kind of extraordinary pipeline process line.It solve the technical problems such as prior art crudy difference.This extraordinary pipeline process line comprises feeding device and extrusion device, this streamline also comprises and is arranged on extrusion device rear and the heat exchange cooling body set gradually, air cooling mechanism and water-cooled body, described water-cooled body rear be provided with set gradually without wearing and tearing draw-gear, shearing device and turn-down rig.The utility model advantage is: 1, design is more reasonable, and pipeline quality is good, avoids colliding with and damaging of pipe surface, ensure that use safety and the practicality of pipeline; 2, structure is simple and be easy to manufacture; 3, production efficiency is high and meet the production requirement of enterprise.

Description

Extraordinary pipeline process line
Technical field
The utility model belongs to tubular object extruding machinery technical field, particularly relates to a kind of extraordinary pipeline process line.
Background technology
The processing of pipeline has a lot of operation, and the stability of each operation affects the quality of pipeline, particularly extraordinary pipeline, and mostly it is to be applied to gas pipeline and chemical pipeline etc. field.Such as, Chinese patent literature discloses a kind of plastic tube product line, [application number: 201220289289.X], comprise kneading mechanism of steam, extrusion mechanism, code-spraying mechanism, haulage gear, cutting mechanism and flaring mechanism, by being placed in plastic pipe production line by code-spraying mechanism, making the production of plastic pipe complete together with coding and form continuous seepage, playing and saving labour and production time, improve ERM utilization rate, improve the effect of plastic pipe production efficiency.
In addition, Chinese patent literature also discloses a kind of Industrial plastic pipe production line, [application number: 201320115742.X], described pipe production line comprises A extruder, B extruder, gas distribution plate, list/double-walled head, cooling jacket, forming machine, vavuum pump, C extruder, outer composite die, Vacuum shaping spraying box, hauling machine, cutting machine and heap pipe support; Program Industrial plastic pipe production line has the advantages such as rational in infrastructure, advanced design, automaticity are high, speed of production is fast, simple to operate, good stability, cost are low, single-wall corrugated pipe, double-wall corrugated pipe, two-layer compound bellows, three wall bellowss, four kinds of different pipe structures can be produced, and these four kinds of tubing all have, and ring stiffness is high, hot strength is high, cost is low, simultaneously, can adapt to excavation and non-excavating construction use.
Above-mentioned scheme has respective advantage, but, also at least there is following defect: the pipeline quality of production line processing is poor, one, cooling system is poor, and cause the final mass of tubing poor, they are two years old, easily collided with in its transmitting procedure after tubing cooling, cause tubing to there is potential safety hazard in the use procedure in later stage.
Utility model content
The purpose of this utility model is for the problems referred to above, provide a kind of design more rationally, not damaged transmission and the extraordinary pipeline process line of pipe workpiece quality can be improved.
For achieving the above object, the utility model have employed following technical proposal: this extraordinary pipeline process line comprises feeding device and extrusion device, this streamline also comprises and is arranged on extrusion device rear and the heat exchange cooling body set gradually, air cooling mechanism and water-cooled body, described water-cooled body rear be provided with set gradually without wearing and tearing draw-gear, shearing device and turn-down rig.Feeding device and extrusion device are prior art, and the application does not further repeat.In this application, be provided with the quality that heat exchange cooling body, air cooling mechanism and water-cooled body can improve pipeline, be provided with and can prevent from causing pipe surface to damage due to transmission without wearing and tearing draw-gear, further increase the quality of pipeline, also improve the safety in utilization of pipeline simultaneously.
In above-mentioned extraordinary pipeline process line, described comprises frame without wearing and tearing draw-gear, frame is provided with the flexible annular transport tape of some circle distribution in pipeline periphery to be transmitted, and described flexible annular transport tape is connected with the rotary drive mechanism that it can be driven to rotate.
In above-mentioned extraordinary pipeline process line, described frame is provided with and is horizontally disposed with and in the fixed installation arm of strip, fixed installation arm is provided with an above-mentioned flexible annular transport tape, above fixed installation arm, be provided with two corresponding to arrange and lifting arm all in strip, described lifting arm is connected with the lift drive mechanism that it can be driven to be elevated at vertical direction, and each lifting arm is respectively equipped with an above-mentioned flexible annular transport tape.
In above-mentioned extraordinary pipeline process line, described flexible annular transport tape is connected in sequence by some flexible blocks in strip and length direction lateral surface along flexible annular transport tape has the arc-shaped concave matched with pipeline profile, the center of circle of described arc-shaped concave overlaps and arranges, the lateral surface of every block flexible block have respectively some along flexible block length direction arrange and the arc convex be parallel to each other, form deep-slotted chip breaker between two adjacent arc convex.
In above-mentioned extraordinary pipeline process line, described heat exchange cooling body comprises cylindrical case, in cylindrical case, be provided with spiral heat exchange tube, and be connected with water inlet pipe in one end of spiral heat exchange tube, the other end is connected with return pipe.
In above-mentioned extraordinary pipeline process line, described air cooling mechanism comprises and has the air-cooled cylindrical body of pipeline through passage, air-cooled cylindrical body is provided with the blowing device that at least one is dried in passage to pipeline, and this blowing device is to the blowing of pipeline outbound course, is provided with helical blade at the inwall of air-cooled cylindrical body.The air outlet being positioned at pipeline outbound course is provided with in the bottom of air-cooled cylindrical body.
In above-mentioned extraordinary pipeline process line, described water-cooled body comprises the cell body that at least one has tank, through hole is respectively equipped with at the two ends of each cell body, in the tank of cell body, be provided with at least one heat exchange tube body axially arranged along cell body, it is outer and be connected with outer heat-exchanger rig that the two ends of described heat exchange tube body extend to cell body respectively.
In above-mentioned extraordinary pipeline process line, described cell body is provided with some spaced windows and can by the window lid of closed windows, the outer wall of heat exchange tube body is provided with some ring fins axially arranged along heat exchange tube body, and leaves gap between adjacent two pieces of ring fins.
In above-mentioned extraordinary pipeline process line, described rotary drive mechanism comprises at least one ring chain be arranged on inside flexible annular transport tape, ring chain has been connected with a joggle to some drive sprockets, a drive sprocket in some drive sprockets is connected with the drive motors that it can be driven to rotate.
In above-mentioned extraordinary pipeline process line, described lift drive mechanism comprises some leads be separately positioned on lifting arm, fixed installation arm is provided with the fairlead that the lead described in some confessions inserts one by one, described lead to insert in fairlead and slides and is connected, fixed installation arm or frame are provided with gas/oil cylinder, lifting arm is provided with Connection Block, and described gas/oil cylinder is connected with Connection Block.
In above-mentioned extraordinary pipeline process line, described shearing device comprises determines fixed mount and the movable knife rack relatively can determined fixed mount and move axially, and movable knife rack is set in be determined on fixed mount and can rotate relative to determining fixed mount, and movable knife rack is provided with cutting knife.
In above-mentioned extraordinary pipeline process line, described turn-down rig comprises splicing frame, there is in the side of splicing frame the stripper of the bin swing that can connect and form V-shaped groove body between splicing frame and stripper, splicing frame is provided with metering contact, described metering contact is connected with controller respectively with movable knife rack, and described stripper is connected with the swinging driver that its bin that connects can be driven to swing.
Compared with prior art, the advantage of this extraordinary pipeline process line is: 1, design is more reasonable, can avoid colliding with and damaging of pipe surface, ensure that use safety and the practicality of pipeline; 2, structure is simple and be easy to manufacture; 3, be provided with the quality that heat exchange cooling body, air cooling mechanism and water-cooled body can improve pipeline, meet the production requirement of enterprise.
Accompanying drawing explanation
Fig. 1 is that the streamline that the utility model provides simplifies structural representation.
Fig. 2 is the nothing wearing and tearing draw-gear structural representation that the utility model provides.
Fig. 3 is the flexible block structural representation that the utility model provides.
Fig. 4 be Fig. 3 look up structural representation.
Fig. 5 is the actual transmissions status architecture schematic diagram that the utility model provides.
Fig. 6 is the heat exchange cooling body structural representation that the utility model provides.
Fig. 7 is the air cooling mechanism structural representation that the utility model provides.
Fig. 8 is the water-cooled body structural representation that the utility model provides.
Fig. 9 is the turn-down rig structural representation that the utility model provides.
In figure, feeding device 1, extrusion device 2, heat exchange cooling body 3, cylindrical case 31, spiral heat exchange tube 32, water inlet pipe 33, return pipe 34, air cooling mechanism 4, air-cooled cylindrical body 41, blowing device 42, helical blade 43, water-cooled body 5, cell body 51, window 51a, window lid 51b, heat exchange tube body 52, ring fin 53, without wearing and tearing draw-gear 6, frame 61, flexible annular transport tape 62, flexible block 62a, arc-shaped concave 62b, arc convex 62c, rotary drive mechanism 63, ring chain 63a, drive motors 63b, fixed installation arm 64, lifting arm 65, lift drive mechanism 66, lead 66a, fairlead 66b, gas/oil cylinder 66c, Connection Block 66d, shearing device 7, turn-down rig 8, splicing frame 81, stripper 82, metering contact 83, swinging driver 84, pipeline a.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
As shown in Figure 1, this extraordinary pipeline process line comprises feeding device 1 and extrusion device 2, this streamline also comprises and is arranged on extrusion device 2 rear and the heat exchange cooling body 3 set gradually, air cooling mechanism 4 and water-cooled body 5, described water-cooled body 5 rear be provided with set gradually without wearing and tearing draw-gear 6, shearing device 7 and turn-down rig 8.
Particularly, as shown in Figure 2-5, the nothing wearing and tearing draw-gear 6 of the present embodiment comprises frame 61, and frame 61 is provided with the flexible annular transport tape 62 of some circle distribution in pipeline a periphery to be transmitted, and described flexible annular transport tape 62 is connected with the rotary drive mechanism 63 that it can be driven to rotate.Further, this rotary drive mechanism 63 comprises at least one ring chain 63a be arranged on inside flexible annular transport tape 62, ring chain 63a has been connected with a joggle to some drive sprockets, a drive sprocket in some drive sprockets is connected with the drive motors 63b that it can be driven to rotate.Drive motors 63b is connected with drive sprocket by gear or belt.For preventing prolonged exercise from causing transmission place temperature too high, being provided with protecting crust 67 at the output shaft end of drive motors 63b and being provided with some circular radiating muscle at protecting crust outer wall, between two adjacent circular radiating muscle, leaving gap.Protecting crust can prevent dust granule from polluting transmission place, is provided with circular radiating muscle simultaneously and heat can be made to distribute in time.
Prioritization scheme, frame 61 is provided with and is horizontally disposed with and in the fixed installation arm 64 of strip, fixed installation arm 64 is provided with an above-mentioned flexible annular transport tape 62, above fixed installation arm 64, be provided with two corresponding to arrange and lifting arm 65 all in strip, lifting arm 65 can carry out position adjustments according to the diameter of pipeline, thus improve practicality, secondly, lifting arm 65 can be vertical or be obliquely installed; Lifting arm 65 is connected with the lift drive mechanism 66 that it can be driven to be elevated at vertical direction, and each lifting arm 65 is respectively equipped with an above-mentioned flexible annular transport tape 62.Further, this lift drive mechanism 66 comprises some lead 66a be separately positioned on lifting arm 65, fixed installation arm 64 is provided with the fairlead 66b that the lead 66a described in some confessions inserts one by one, described lead 66a to insert in fairlead 66b and slides and is connected, fixed installation arm 64 or frame 61 are provided with gas/oil cylinder 66c, lifting arm 65 is provided with Connection Block 66d, and described gas/oil cylinder 66c is connected with Connection Block 66d.
Flexible annular transport tape 62 is connected in sequence by some flexible block 62a in strip and length direction lateral surface along flexible annular transport tape 62 has the arc-shaped concave 62b matched with pipeline a profile, the center of circle of described arc-shaped concave 62b overlaps and arranges, the lateral surface of every block flexible block 62a have respectively some along flexible block 62a length direction arrange and the arc convex 62c be parallel to each other, form deep-slotted chip breaker between two adjacent arc convex 62c.Arc convex 62c can reduce contact area further in conjunction with the structure of deep-slotted chip breaker, thus improves the surface quality of pipeline further.Flexible block is made up of rubber or plastics.
Prioritization scheme, as shown in Figure 6, the heat exchange cooling body 3 of the present embodiment comprises cylindrical case 31, is provided with spiral heat exchange tube 32 in cylindrical case 31, is connected with water inlet pipe 33 in one end of spiral heat exchange tube 32, and the other end is connected with return pipe 34.Water inlet pipe 33 or return pipe 34 are provided with water circulating pump, and water inlet pipe 33 is connected with water tank with return pipe 34.
Secondly, as shown in Figure 7, air cooling mechanism 4 comprises and has the air-cooled cylindrical body 41 of pipeline through passage, air-cooled cylindrical body 41 is provided with the blowing device 42 that at least one is dried in passage to pipeline, and this blowing device 42 is to the blowing of pipeline a outbound course, is provided with helical blade 43 at the inwall of air-cooled cylindrical body 41.Helical blade 43 can make wind form fixing trend, namely can omnibearingly be taken away by heat.Blowing device 42 comprise in blower and fan any one.
In addition, as shown in Figure 8, water-cooled body 5 comprises at least one cell body 51 with tank, through hole is respectively equipped with at the two ends of each cell body 51, in the tank of cell body 51, be provided with at least one heat exchange tube body 52 axially arranged along cell body 51, it is outer and be connected with outer heat-exchanger rig that the two ends of described heat exchange tube body 52 extend to cell body 51 respectively.
Cell body 51 is provided with some spaced window 51a and by the window lid 51b of closed windows, the outer wall of heat exchange tube body 52 can be provided with some ring fins 53 axially arranged along heat exchange tube body 52, and leaves gap between adjacent two pieces of ring fins 53.Ring fin 53 can improve heat exchange efficiency, further increases the practicality of cooling system.
Prioritization scheme, the shearing device of the present embodiment comprises determines fixed mount and the movable knife rack relatively can determined fixed mount and move axially, and movable knife rack is set in be determined on fixed mount and can rotate relative to determining fixed mount, and movable knife rack is provided with cutting knife.The non-prior art of this device, does not just further repeat its structure here.
Secondly, as shown in Figure 9, turn-down rig 8 comprises splicing frame 81, there is in the side of splicing frame the stripper 82 of the bin swing that can connect and form V-shaped groove body between splicing frame and stripper, splicing frame is provided with metering contact 83, described metering contact is connected with controller respectively with movable knife rack, and described stripper is connected with the swinging driver 84 that its bin that connects can be driven to swing.Swinging driver 84 is cylinder or oil cylinder.When without wearing and tearing draw-gear by pipeline transmission after and end and metering contact 83 are touched time, the relative cutting knife of movable knife rack is determined fixed mount and is moved axially and synchronous axial system, then cutting out pipeline is carried out thus obtained tubing, the pipeline at rear constantly advances and tubing is constantly moved outward, when cutting off next time, by swinging driver 84, the tubing be placed in V-shaped groove body be removed and stack on rickstand 85.
The operation principle of the present embodiment is as follows: then feeding device 1 feed processes obtained pipeline by extrusion device 2, then pipeline is successively through heat exchange cooling body 3, air cooling mechanism 4 and water-cooled body 5, and described water-cooled body 5 rear is provided with the nothing wearing and tearing draw-gear 6, shearing device 7 and the turn-down rig 8 that set gradually.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various amendment or supplements or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present utility model or surmount the scope that appended claims defines.
Although more employ feeding device 1 herein, extrusion device 2, heat exchange cooling body 3, cylindrical case 31, spiral heat exchange tube 32, water inlet pipe 33, return pipe 34, air cooling mechanism 4, air-cooled cylindrical body 41, blowing device 42, helical blade 43, water-cooled body 5, cell body 51, window 51a, window lid 51b, heat exchange tube body 52, ring fin 53, without wearing and tearing draw-gear 6, frame 61, flexible annular transport tape 62, flexible block 62a, arc-shaped concave 62b, arc convex 62c, rotary drive mechanism 63, ring chain 63a, drive motors 63b, fixed installation arm 64, lifting arm 65, lift drive mechanism 66, lead 66a, fairlead 66b, gas/oil cylinder 66c, Connection Block 66d, shearing device 7, turn-down rig 8, splicing frame 81, stripper 82, metering contact 83, swinging driver 84, the terms such as pipeline a, but do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present utility model more easily; The restriction that they are construed to any one additional is all contrary with the utility model spirit.

Claims (10)

1. an extraordinary pipeline process line, comprise feeding device (1) and extrusion device (2), it is characterized in that, this streamline also comprises and is arranged on extrusion device (2) rear and the heat exchange cooling body (3) set gradually, air cooling mechanism (4) and water-cooled body (5), described water-cooled body (5) rear be provided with set gradually without wearing and tearing draw-gear (6), shearing device (7) and turn-down rig (8).
2. extraordinary pipeline process line according to claim 1, it is characterized in that, described comprises frame (61) without wearing and tearing draw-gear (6), frame (61) is provided with the flexible annular transport tape (62) of some circle distribution in pipeline (a) periphery to be transmitted, and described flexible annular transport tape (62) is connected with the rotary drive mechanism that it can be driven to rotate (63).
3. extraordinary pipeline process line according to claim 2, it is characterized in that, described frame (61) is provided with and is horizontally disposed with and in the fixed installation arm (64) of strip, fixed installation arm (64) is provided with an above-mentioned flexible annular transport tape (62), be provided with two corresponding to arrange and lifting arm (65) all in strip in the top of fixed installation arm (64), described lifting arm (65) is connected with the lift drive mechanism that it can be driven to be elevated at vertical direction (66), each lifting arm (65) is respectively equipped with an above-mentioned flexible annular transport tape (62).
4. extraordinary pipeline process line according to claim 3, it is characterized in that, described flexible annular transport tape (62) is connected in sequence by some flexible blocks (62a) in strip and length direction lateral surface along flexible annular transport tape (62) has the arc-shaped concave (62b) matched with pipeline (a) profile, the center of circle of described arc-shaped concave (62b) overlaps and arranges, the lateral surface of every block flexible block (62a) have respectively some along flexible block (62a) length direction arrange and the arc convex be parallel to each other (62c), deep-slotted chip breaker is formed between two adjacent arc convex (62c).
5. the extraordinary pipeline process line according to claim 1 or 2 or 3 or 4, it is characterized in that, described heat exchange cooling body (3) comprises cylindrical case (31), spiral heat exchange tube (32) is provided with in cylindrical case (31), be connected with water inlet pipe (33) in one end of spiral heat exchange tube (32), the other end is connected with return pipe (34).
6. the extraordinary pipeline process line according to claim 1 or 2 or 3 or 4, it is characterized in that, described air cooling mechanism (4) comprises and has the air-cooled cylindrical body (41) of pipeline through passage, air-cooled cylindrical body (41) is provided with at least one blowing device of drying in passage to pipeline (42), and this blowing device (42) is to the blowing of pipeline (a) outbound course, is provided with helical blade (43) at the inwall of air-cooled cylindrical body (41).
7. the extraordinary pipeline process line according to claim 1 or 2 or 3 or 4, it is characterized in that, described water-cooled body (5) comprises at least one cell body with tank (51), through hole is respectively equipped with at the two ends of each cell body (51), in the tank of cell body (51), be provided with at least one heat exchange tube body (52) axially arranged along cell body (51), the two ends of described heat exchange tube body (52) extend to cell body (51) and be connected with outer heat-exchanger rig respectively outward.
8. extraordinary pipeline process line according to claim 7, it is characterized in that, described cell body (51) is provided with some spaced windows (51a) and can by the window lid (51b) of closed windows, the outer wall of heat exchange tube body (52) is provided with some ring fins (53) axially arranged along heat exchange tube body (52), and leaves gap between adjacent two pieces of ring fins (53).
9. according to Claims 2 or 3 or 4 or described extraordinary pipeline process line, it is characterized in that, described rotary drive mechanism (63) comprises the ring chain (63a) that at least one is arranged on flexible annular transport tape (62) inner side, ring chain (63a) has been connected with a joggle to some drive sprockets, a drive sprocket in some drive sprockets is connected with the drive motors that it can be driven to rotate (63b).
10. according to claim 3 or 4 or described extraordinary pipeline process line, it is characterized in that, described lift drive mechanism (66) comprises some leads (66a) be separately positioned on lifting arm (65), fixed installation arm (64) is provided with the fairlead (66b) that the lead (66a) described in some confessions inserts one by one, described lead (66a) to insert in fairlead (66b) and slides and is connected, fixed installation arm (64) or frame (61) are provided with gas/oil cylinder (66c), lifting arm (65) is provided with Connection Block (66d), described gas/oil cylinder (66c) is connected with Connection Block (66d).
CN201420612894.5U 2014-10-21 2014-10-21 Extraordinary pipeline process line Active CN204183227U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104339171A (en) * 2014-10-21 2015-02-11 浙江锦宇枫叶管业有限公司 Special pipeline processing production line
CN105466213A (en) * 2015-12-04 2016-04-06 中国电子科技集团公司第四十八研究所 Controllable cooling furnace body used for continuous sintering kiln
CN108838686A (en) * 2018-07-19 2018-11-20 邯郸市邯钢附属企业公司 A kind of coil of strip end plate production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104339171A (en) * 2014-10-21 2015-02-11 浙江锦宇枫叶管业有限公司 Special pipeline processing production line
CN105466213A (en) * 2015-12-04 2016-04-06 中国电子科技集团公司第四十八研究所 Controllable cooling furnace body used for continuous sintering kiln
CN108838686A (en) * 2018-07-19 2018-11-20 邯郸市邯钢附属企业公司 A kind of coil of strip end plate production line

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