CN204182823U - A kind of crystallizing tank bottom surface processing unit (plant) - Google Patents
A kind of crystallizing tank bottom surface processing unit (plant) Download PDFInfo
- Publication number
- CN204182823U CN204182823U CN201420543069.4U CN201420543069U CN204182823U CN 204182823 U CN204182823 U CN 204182823U CN 201420543069 U CN201420543069 U CN 201420543069U CN 204182823 U CN204182823 U CN 204182823U
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- China
- Prior art keywords
- extensible member
- turntable
- tank bottom
- plant
- processing unit
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Abstract
The utility model proposes a kind of crystallizing tank bottom surface processing unit (plant), comprise supporting seat, bracing frame, Workpiece carrier mechanism, curved support mechanism and swaging machine structure; Supporting seat is connected with bracing frame, and supporting seat is horizontally installed with guide rail; Workpiece carrier mechanism comprises travelling carriage, turntable and position-arresting disk, and travelling carriage is slidably mounted on guide rail, and turntable to be installed in rotation on travelling carriage and to be connected with the motor driving it to rotate, and position-arresting disk is arranged on turntable by screw rod; Curved support mechanism comprises base, and floor installation is on supporting seat, and base upper surface is provided with deep-slotted chip breaker, and the side be centrally located near guide rail of deep-slotted chip breaker, is rotatably mounted with multiple spheroid in deep-slotted chip breaker, and spheroid and turntable contour; Swaging machine structure comprises: the first extensible member, cylinder, first handle, sleeve, the second extensible member and second handle.A kind of crystallizing tank bottom surface processing unit (plant) that the utility model proposes, is conducive to improving crystallizing tank bottom surface crudy and efficiency.
Description
Technical field
The utility model relates to Machining of Curved Surface technical field, particularly relates to a kind of crystallizing tank bottom surface processing unit (plant).
Background technology
Often need in industrial production to use fillet tubular structure, as crystallizing tank used in evaporimeter, its bottom surface is the curved surface that circumference is upturned, and welding in order to bottom surface and cylindric side, the bottom of bottom surface and sidewall should form vertical angle, and its turning point should be fillet structure, as shown in Figure 1.The most rational processing mode of this structure welds with cylinder side edge after bottom surface being made the circumferential arcwall face tilted in edge, belongs to Machining of Curved Surface field in this processing mode to the processing of bottom surface.
The system for processing curved face sold in the market, basic structure is that the dynamic power machines such as motor drive emery wheel or cutter, with the method processing curve of grinding, time its reason is common machine tooling curved surface, the phenomenons such as easy generation fractures, cracking, the way processing curve of use grinding of therefore having to.But process by the way of grinding, equipment is complicated, with high costs, and production efficiency is low, be unfavorable for promoting.
Utility model content
Based on the technical problem that background technology exists, the utility model proposes a kind of crystallizing tank bottom surface processing unit (plant), be conducive to improving crystallizing tank bottom surface crudy and efficiency.
A kind of crystallizing tank bottom surface processing unit (plant) that the utility model proposes, comprises supporting seat, bracing frame, Workpiece carrier mechanism, curved support mechanism and swaging machine structure;
Supporting seat is connected with bracing frame, and supporting seat is horizontally installed with guide rail;
Workpiece carrier mechanism comprises travelling carriage, turntable and position-arresting disk, and travelling carriage is slidably mounted on guide rail, and turntable to be installed in rotation on travelling carriage and to be connected with the motor driving it to rotate, and position-arresting disk is arranged on turntable by screw rod;
Curved support mechanism comprises base, and floor installation is on supporting seat, and base upper surface is provided with deep-slotted chip breaker, and the side be centrally located near guide rail of deep-slotted chip breaker, is rotatably mounted with multiple spheroid in deep-slotted chip breaker, and spheroid and turntable contour;
Swaging machine structure comprises: the first extensible member, cylinder, first handle, sleeve, the second extensible member and second handle; Jacket casing is connected on the first extensible member periphery, and cylinder can be arranged on the first extensible member first end around axis rotation and be positioned at below sleeve, and first handle is arranged on the first extensible member second end and is positioned at above sleeve; Second extensible member is installed horizontal through bracing frame, and its first end is provided with the first holder, and second handle is arranged on the second extensible member second end, bracing frame is provided with the second holder; Sleeve top and bottom are rotationally connected the first holder and the first holder respectively by bearing pin; Cylinder is positioned at the side of curved support mechanism away from guide rail.
Preferably, turntable upper surface edge is rounded corners structure.
Preferably, deep-slotted chip breaker is positioned on the length direction of guide rail.
Preferably, the radius of spheroid is greater than deep-slotted chip breaker width.
Preferably, cylinder lower surface edge is rounded corners structure.
Preferably, the second holder is positioned at below the first holder.
Preferably, also comprise position-limit mechanism, position-limit mechanism comprises support, casting die and the 3rd extensible member, and the 3rd extensible member is arranged on above supporting seat by support vertical, and casting die is arranged on the 3rd extensible member lower end and higher than turntable upper surface.
Preferably, casting die is made up of one or more roller, and roller is all rotating is arranged on the 3rd extensible member lower end.
The crystallizing tank bottom surface processing unit (plant) that the utility model provides, applying active force by swaging machine structure to round panel makes its edge bend, round panel drives it to rotate by turntable, thus the active force circumference making swaging machine structure apply acts on round panel edge makes its circumferential skewing, and the angle that angle of bend applies power by adjusting type press mechanism progressively adjusts.
In the utility model embodiment, the bending of round panel edge is incremental, and BENDING PROCESS is naturally soft, and round panel can be avoided to rupture, and is conducive to ensureing plain bending process uniform force, thus ensures bending quality, reduces disqualification rate.In present embodiment, round panel utilizes its inner tensions natural torsion generation radian deformation under extruding force effect, under avoiding the lofty effect of external force, and the problem that its angle of bend is sharp-pointed.
In the utility model embodiment, be designed with position-arresting disk to coordinate turntable to clamp round panel to guarantee the relative fixing of round panel and turntable, and drive round panel to rotate by turntable, the stability of rotation realized under motor drives due to turntable is reliable, thus it is steadily reliable indirectly to ensure that round panel rotates, and further ensures working (machining) efficiency and improves crudy.
The crystallizing tank bottom surface processing unit (plant) that the utility model provides, structure is simple, low cost of manufacture, convenient operation, does not need to be equipped with professional and technical personnel, is conducive to reducing cost of labor, and can be applicable.
Accompanying drawing explanation
Fig. 1 is crystallizing tank bottom surface finished product front view;
Fig. 2 is a kind of crystallizing tank bottom surface processing unit (plant) front view that the utility model proposes;
Fig. 3 is the bottom surface of crystallizing tank shown in Fig. 2 processing unit (plant) schematic top plan view;
Fig. 4 is the curved support mechanism top view of the bottom surface of crystallizing tank shown in Fig. 2 processing unit (plant).
Detailed description of the invention
With reference to Fig. 2, a kind of crystallizing tank bottom surface processing unit (plant) that the utility model proposes, comprises supporting seat 1, bracing frame 2, Workpiece carrier mechanism, curved support mechanism, swaging machine structure and position-limit mechanism.
Supporting seat 1 is connected with bracing frame 2, and supporting seat 1 is horizontally installed with guide rail 11.
Workpiece carrier mechanism comprises travelling carriage 31, turntable 32 and position-arresting disk 33.Travelling carriage 31 is slidably mounted on guide rail 11, and turntable 32 to be installed in rotation on travelling carriage 31 and to be connected with the motor driving it to rotate, and position-arresting disk 33 is arranged on turntable 32 by screw rod 34.
During processing crystallizing tank bottom surface, round panel A as workpiece to be processed is lain in a horizontal plane on turntable 32, round panel A, turntable 32 are coaxially installed with position-arresting disk 33, round panel A center is provided with circle center hole, position-arresting disk 33 to be arranged on above round panel A and to be fixedly connected with turntable 32 by screw rod 34, screw rod 34 is through circle center hole, and position-arresting disk 33 coordinates turntable 32 couples of round panel A to clamp, and prevents round panel A panel from tilting in process.
With reference to Fig. 3, curved support mechanism comprises base 41, and base 41 is arranged on supporting seat 1.Base 41 upper surface is provided with deep-slotted chip breaker 42, deep-slotted chip breaker 42 be centrally located near guide rail 11 side and be positioned on the length direction of guide rail 11.Be rotatably mounted with multiple spheroid 43 in deep-slotted chip breaker 42, and spheroid 43 is contour with turntable 32.
Round panel A is arranged on after on turntable 32, the edge of round panel A can be made to be convenient to processing by stretching out above spheroid 43 by slip travelling carriage 31, and when round panel A is along with when being driven the turntable 32 rotated to rotate by motor, spheroid 43 can reduce friction along with round panel A rotates, and avoids causing damage to round panel A.
Swaging machine structure comprises: the first extensible member 51, cylinder 52, first handle 53, sleeve 54, second extensible member 55 and second handle 56.
Sleeve 54 is socketed in the first extensible member 51 periphery, cylinder 52 can be arranged on the first extensible member 51 first end around axis rotation and be positioned at below sleeve 54, first handle 53 is arranged on the first extensible member 51 second end and is positioned at above sleeve 54, and operator regulates the first extensible member 51 length to regulate cylinder 52 height and position by first handle 53.
Second extensible member 55 is installed horizontal through bracing frame 2, and its first end is provided with the first holder 57.Second handle 56 is arranged on the second extensible member 55 second end.Bracing frame 2 be provided with the second holder 58 and be positioned at below the first holder 57.Sleeve 54 top and bottom are rotationally connected the first holder 57 and the first holder 57 respectively by bearing pin.
By adjustable second extensible member 55 length of second handle 56, thus regulate the first holder 57 horizontal level, the first holder 57 is after the second holder 58 horizontal level offsets, and sleeve 54 tilts and drives cylinder 52 to tilt.
In present embodiment, cylinder 52 is positioned at the side of curved support mechanism away from guide rail 11, when round panel A is by after stretching out above spheroid 43, cylinder 52 can apply active force from top against round panel A, by second handle 56 adjustable cylinder 52 gradient thus adjustment applies the direction of active force to round panel A, and by adjustable cylinder 52 height of first handle 53, make it in process all the time against round panel A.
In present embodiment, the second holder 58 is positioned at below the first holder 57, and the first holder 57 horizontal level is constant, thus when can avoid regulating cylinder 52 gradient, the excessive disengaging Working position of its horizontal displacement cannot be processed round panel A.
In present embodiment, turntable 32 upper surface edge, cylinder 52 lower surface edge are rounded corners structure, to prevent from causing damage to round panel A.
Position-limit mechanism comprises support 61, casting die 62 and the 3rd extensible member 63.3rd extensible member 63 is vertically mounted on above supporting seat 1 by support 61, and casting die 62 is arranged on the 3rd extensible member 63 lower end and higher than turntable 32 upper surface.Casting die 62 carries out spacing from upper surface to round panel A, avoids it to tilt due to unbalance stress in process.
Casting die 62 can be realized by roller, and its rotating the 3rd extensible member 63 lower end that is arranged on is carried out spacing in the mode of roll-in to round panel A, simultaneously its can oblong panel A rotation and rotate to reduce friction.During concrete enforcement, casting die 62 also can be made up of multiple roller, all rotating the 3rd extensible member 63 lower end that is arranged on side by side of multiple roller is carried out spacing in the mode of roll-in to round panel A, and the design of multiple roller can reduce roller deadweight thus reduce friction further.
In present embodiment, the 3rd extensible member 63 upper end can arrange the 3rd handle or nut for regulating its length.
In present embodiment, Workpiece carrier mechanism, curved support mechanism, swaging machine structure and position-limit mechanism all coordinate supporting seat 1 and bracing frame 2 to install, and ensure that the stable of integrated model position, are conducive to the stable of process and carry out, reduce vibration error.
When utilizing this processing unit (plant) processing crystallizing tank bottom surface, crystallizing tank bottom surface, round panel A to be arranged on turntable 32 and mounting limit dish 33 couples of round panel A clamp, slip travelling carriage 31 makes round panel A cover spheroid 43, and round panel A needs bending edge to extend spheroid 43 periphery, regulating the 3rd attaching parts 63 length to make casting die 62 against treating round panel A, regulating first handle 53 and second handle 56 to make cylinder 52 to be resisted against on round panel A in the mode of point cantact and to apply downward pressure; Open motor-driven rotation platform 32 rotate and drive round panel A to rotate, thus cylinder 52 makes round panel A periphery be bent downwardly with the mode of point cantact circumference to round panel A edge applying pressure; After round panel A rotates a circle, by first handle 53 and second handle 56 adjust cylinder 52 to round panel A execute stressed angle thus round panel A edge towards wherein bent spindle; So repeatedly, when cylinder 52 angle adjustment to central axis and cylinder 52 lower surface lower than spheroid 43 upper surface time, cylinder 52 contacts with round panel A edge line and applies to round panel A edge to make round panel A edge relatively vertical curve in the middle part of it towards the horizontal compression of round panel A central shaft.
In present embodiment, the bending of round panel A edge is incremental, and BENDING PROCESS is naturally soft, and round panel A can be avoided to rupture, and is conducive to ensureing plain bending process uniform force, thus ensures bending quality, reduces disqualification rate.In present embodiment, round panel A utilizes its inner tensions natural torsion generation radian deformation under extruding force effect, avoid the problem that its angle of bend under the lofty effect of external force is sharp-pointed, and the design of spheroid 43 is also conducive to ensureing that round panel A only arc-shaped bend can occur further.
In present embodiment, cylinder 52 applies active force by the mode of point cantact or linear contact lay to round panel A, increases local pressure be conducive to increasing work efficiency by the mode reducing lifting surface area.
In present embodiment, be designed with position-arresting disk 33 and coordinate turntable 32 couples of round panel A to clamp to guarantee the relative fixing of round panel A and turntable 32, and drive round panel A to rotate by turntable 32, the stability of rotation realized under motor drives due to turntable 32 is reliable, thus it is steadily reliable indirectly to ensure that round panel A rotates, and further ensures working (machining) efficiency and improves crudy.
In present embodiment, the radius of spheroid 43 is greater than deep-slotted chip breaker 42 width, counteracts to avoid the process of base 41 couples of round panel A.
The above; be only the utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; be equal to according to the technical solution of the utility model and utility model design thereof and replace or change, all should be encompassed within protection domain of the present utility model.
Claims (8)
1. a crystallizing tank bottom surface processing unit (plant), is characterized in that, comprises supporting seat (1), bracing frame (2), Workpiece carrier mechanism, curved support mechanism and swaging machine structure;
Supporting seat (1) is connected with bracing frame (2), and supporting seat (1) is horizontally installed with guide rail (11);
Workpiece carrier mechanism comprises travelling carriage (31), turntable (32) and position-arresting disk (33), travelling carriage (31) is slidably mounted on guide rail (11), turntable (32) is installed in rotation on travelling carriage (31) and goes up and be connected with the motor driving it to rotate, and position-arresting disk (33) is arranged on turntable (32) by screw rod (34);
Curved support mechanism comprises base (41), base (41) is arranged on supporting seat (1), base (41) upper surface is provided with deep-slotted chip breaker (42), the side be centrally located near guide rail (11) of deep-slotted chip breaker (42), be rotatably mounted with multiple spheroid (43) in deep-slotted chip breaker (42), and spheroid (43) is contour with turntable (32);
Swaging machine structure comprises: the first extensible member (51), cylinder (52), first handle (53), sleeve (54), the second extensible member (55) and second handle (56); Sleeve (54) is socketed in the first extensible member (51) periphery, cylinder (52) can be arranged on the first extensible member (51) first end around axis rotation and be positioned at sleeve (54) below, and first handle (53) is arranged on the first extensible member (51) second end and is positioned at sleeve (54) top; Second extensible member (55) is installed horizontal through bracing frame (2), its first end is provided with the first holder (57), second handle (56) is arranged on the second extensible member (55) second end, bracing frame (2) is provided with the second holder (58); Sleeve (54) top and bottom are rotationally connected the first holder (57) and the first holder (57) respectively by bearing pin; Cylinder (52) is positioned at the side of curved support mechanism away from guide rail (11).
2. crystallizing tank bottom surface as claimed in claim 1 processing unit (plant), it is characterized in that, turntable (32) upper surface edge is rounded corners structure.
3. crystallizing tank bottom surface as claimed in claim 1 processing unit (plant), it is characterized in that, deep-slotted chip breaker (42) is positioned on the length direction of guide rail (11).
4. crystallizing tank bottom surface as claimed in claim 1 processing unit (plant), it is characterized in that, the radius of spheroid (43) is greater than deep-slotted chip breaker (42) width.
5. crystallizing tank bottom surface as claimed in claim 1 processing unit (plant), it is characterized in that, cylinder (52) lower surface edge is rounded corners structure.
6. crystallizing tank bottom surface as claimed in claim 1 processing unit (plant), is characterized in that, the second holder (58) is positioned at the first holder (57) below.
7. the crystallizing tank bottom surface processing unit (plant) as described in any one of claim 1 to 6, it is characterized in that, also comprise position-limit mechanism, position-limit mechanism comprises support (61), casting die (62) and the 3rd extensible member (63), 3rd extensible member (63) is vertically mounted on supporting seat (1) top by support (61), and casting die (62) is arranged on the 3rd extensible member (63) lower end and higher than turntable (32) upper surface.
8. crystallizing tank bottom surface as claimed in claim 7 processing unit (plant), it is characterized in that, casting die (62) is made up of one or more roller, and roller is all rotating is arranged on the 3rd extensible member (63) lower end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420543069.4U CN204182823U (en) | 2014-09-19 | 2014-09-19 | A kind of crystallizing tank bottom surface processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420543069.4U CN204182823U (en) | 2014-09-19 | 2014-09-19 | A kind of crystallizing tank bottom surface processing unit (plant) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204182823U true CN204182823U (en) | 2015-03-04 |
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ID=52614854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420543069.4U Withdrawn - After Issue CN204182823U (en) | 2014-09-19 | 2014-09-19 | A kind of crystallizing tank bottom surface processing unit (plant) |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204182823U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308028A (en) * | 2014-09-19 | 2015-01-28 | 安徽金龙机械有限公司 | Crystallizing tank bottom surface processing device |
-
2014
- 2014-09-19 CN CN201420543069.4U patent/CN204182823U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308028A (en) * | 2014-09-19 | 2015-01-28 | 安徽金龙机械有限公司 | Crystallizing tank bottom surface processing device |
| CN104308028B (en) * | 2014-09-19 | 2016-06-08 | 安徽金龙机械有限公司 | A kind of crystallizer bottom surface processing unit (plant) |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150304 Effective date of abandoning: 20160608 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |