CN204182739U - A kind of bend pipe elasticity plug - Google Patents
A kind of bend pipe elasticity plug Download PDFInfo
- Publication number
- CN204182739U CN204182739U CN201420556678.3U CN201420556678U CN204182739U CN 204182739 U CN204182739 U CN 204182739U CN 201420556678 U CN201420556678 U CN 201420556678U CN 204182739 U CN204182739 U CN 204182739U
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- Prior art keywords
- ball
- core ball
- core
- mandrel
- bend pipe
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Abstract
A kind of bend pipe elasticity plug, comprise the mandrel for supporting straight length and the several core balls for support bend pipe section, mandrel is connected by elastomer with core ball, elastomeric stiff end is fixed in mandrel, and elastomeric free end runs through core ball successively and is provided with the clamping and positioning block for limiting core displacement of ball in end; Distance between definition core ball two end faces is the thickness of core ball, and the variable thickness of core ball causes.The utility model uses for reference mantis shrimp body structure feature, design spherical core ball is also connected by elastomer, can when the brake forming of thin-wall pipe, small-bend radius to pipe fitting wall realize more stable support and and the frictional force of pipe fitting less, elbow member better quality.
Description
Technical field
The utility model and a kind of bend pipe elasticity plug.
Background technology
Thin-wall stainless steel bend pipe, as a kind of lightweight component of key, has that quality is light, intensity is high, energy-conserving and environment-protective, is easy to the advantages such as digitlization, be widely used in Aeronautics and Astronautics and other high-tech sectors.As helicopter environmental control system thin-wall stainless steel conduit, select the pipe fitting of radius-thickness ratio D/t>80, the bend pipe of relative bending radius R/D<2.And the stainless steel pipe of large radius-thickness ratio, thin-walled, small-bend radius, when brake forming, working hardening is obvious, because of outside tension, wall thickness reduction and easier drawing crack; Small-bend radius, material deformation is large, easier drawing crack; Pipe fitting diameter is large, circumference opposing stretch capability is weak and more easily subside; Light-wall pipe, stability limit is low, easier Instability wrinkling, then more easily occur thinning, wrinkling, subside, the problem such as cross section distortion, shaping difficulty is very large.
Because the shaping difficulty of large radius-thickness ratio, thin-walled, small-bend radius stainless steel pipe is very large, therefore, when brake forming, soft mandrel must be adopted to carry out inner support.Most typical soft mandrel is ball-and-socket joint plug.As China Patent No. ZL200620105201.9 discloses a kind of multi-stage loose-core for bending machine, comprise dnockout core body and some joint universal ball end chains, adjacent 2 joint universal ball end chains are connected by spherical groove and bulb cooperation.China Patent No. ZL201320037937.7 discloses a kind of core rod for bending tube, comprise plug body and rod head, also comprise and joining end to end and diameter multiple bend pipe pearls identical with the diameter of section of plug body, bend pipe pearl one end is provided with the plug-in mounting ball coordinated with plug-in opening, and the other end has spherical plug-in opening.Chinese Patent Application No. 200710018458.X discloses a kind of flexible bend pipe core mould, and comprise core print body, coupling spindle, ball joint, positioning key, core print cover and snap ring, multiple ball joint is linked by the nested arrangements between spheroid and ball-and-socket.China Patent No. ZL200820227733.9 discloses flexible pipe terminal mould, mainly comprise straight core print, bending die, clamping claw, a multi-directional ball core print is at least connected with after straight core print, the top of ball core print is ball-type coupling head, inwardly arranges the groove adapted with its top ball-type coupling head in the middle of lower end surface.China Patent No. ZL201320038126.9 discloses the soft bend pipe mould of ball-and-socket joint structure, is made up of core print body, interior ball-joint, inside and outside ball-joint, ectosphere and outer ball-joint, and inside and outside ball-joint front end is hemisphere jut, and rear end is spherical nest groove.Above-mentioned disclosed ball-and-socket joint plug, the junction of its spheroid and spherical groove becomes a weak part.Loose core in process after brake forming, because the frictional force between plug and pipe fitting is very large, the junction of spheroid and spherical groove is subject to very large power, is probably pulled off.
Mantis shrimp belongs to Arthropoda, subphylum crustacea.Its uromere outer surface has one deck to have certain degree of hardness, spherical body wall, plays the effect supporting and protect; Inner containing strong, flourishing band muscle, can to shrink rapidly, soft bending, and very little bending radius can be bent to; Membrana articulata epicuticle between adjacent uromere is thinner, is easy to flexion activity.
Summary of the invention
There is to overcome existing core rod for bending tube the shortcoming easily broken, the utility model provides a kind of forming elbow matter measured bend pipe elasticity plug bending freely, can bend small-bend radius.
The technical solution adopted in the utility model is:
A kind of bend pipe elasticity plug, comprise the mandrel for supporting straight length and the several core balls for support bend pipe section, described mandrel is connected by elastomer with core ball, described elastomeric stiff end is fixed in mandrel, and described elastomeric free end runs through core ball successively and is provided with the clamping and positioning block for limiting core displacement of ball in end; Distance between definition core ball two end faces is the thickness of core ball, and the variable thickness of described core ball causes.
Preferably, with close described mandrel for front end, be end away from described mandrel, the thickness of the Thickness Ratio end core ball of front end core ball is short.
Preferably, with close described mandrel for front end, be end away from described mandrel, from front end to end, the thickness of described core ball increases successively.
Preferably, described core is spherical as bowl-shape, the bottom surface of core ball is plane and has the through hole with elastomer matched in clearance, outer bottom is provided with a circle inner concave arc surface around described through hole, core ball intrados and inner bottom surface form ball-and-socket, core ball extrados and outer bottom form bulb, and adjacent core ball is by bulb and ball-and-socket nested arrangements.
Preferably, the end face indent of described mandrel forms mandrel ball-and-socket, described mandrel ball-and-socket and front end core ball nested arrangements.
Preferably, the intrados of core ball described in front end and the end face of mandrel are conflicted.
Preferably, described elastomer is the silk rope that metal material is made.
Preferably, described elastomer is the inner rubber bar being provided with finer wire vertically.
Preferably, described clamping and positioning block is the open circles annular be clamped on elastomer.
Preferably, described elastomeric stiff end is provided with clamp, and described clamp is threaded with the limited block be arranged on mandrel.
The beneficial effects of the utility model are embodied in:
1) the membrana articulata epicuticle used for reference between the spherical body wall of mantis shrimp and adjacent uromere is thinner, is easy to flexion activity, can shrinks rapidly again, soft bending feature, design spherical core ball, and adjacent core ball connecting place thinner thickness is easily overlapping bending; Use for reference the band muscle of the inner strong prosperity of mantis shrimp, can rapidly and softness bending and the feature launched, design has certain bending stiffness and enough tensile strength elastomers, and elastomer is easy to bending and expansion.Above structural design makes the utility model bending freely, and can realize the bending of small-bend radius.
2) adjacent core ball is connected by elastomer, overcomes the shortcoming that in the process of loosing core caused when core ball is connected by the mode such as hinged, connecting portion is easily pulled off.
3) core ball adopts non-uniform thickness to design, be out of shape comparatively large regions at pipe fitting and increase the strong point by reducing core ball thickness, pass through to increase the frictional force between core ball thickness reduction core ball and pipe fitting compared with zonule in pipe fitting distortion, make pipe fitting obtain effective and rational support, improve formation of tubes quality.
Accompanying drawing explanation
Fig. 1 be the utility model pipe fitting bending time sectional view
Fig. 2 is the structural representation of core ball of the present utility model
Fig. 3 is the structural representation that core ball spherical surface of the present utility model is arranged in order to mandrel
Fig. 4 is the structural representation that core ball ball-and-socket of the present utility model is arranged in order towards mandrel
Fig. 5 be the utility model core ball caliper portion unequal time structural representation
Fig. 6 is the structural representation of the utility model core ball thickness when increasing successively
Fig. 7 is the structural representation of the utility model clamping and positioning block
Detailed description of the invention
With reference to accompanying drawing 1-6, a kind of bend pipe elasticity plug, comprise the mandrel 1 for supporting straight length and the several core balls 3 for support bend pipe section, described mandrel 1 is connected by elastomer 2 with core ball 3, the stiff end of described elastomer 2 is fixed in mandrel 1, and the free end of described elastomer 2 runs through core ball 3 successively and is provided with the clamping and positioning block 21 for limiting core ball 3 displacement in end; Distance between definition core ball 3 two end faces is the thickness of core ball 3, and the variable thickness of described core ball 3 causes.
Preferably, with close described mandrel 1 for front end, be end away from described mandrel 1, the thickness of the Thickness Ratio end core ball 3 of front end core ball 3 is short.
Preferably, with close described mandrel 1 for front end, be end away from described mandrel 1, from front end to end, the thickness of described core ball 3 increases successively.
Preferably, described core ball 3 shape is as bowl-shape, the bottom surface 33 of core ball 3 is plane and has the through hole 331 with elastomer 2 matched in clearance, outer bottom 332 is provided with a circle inner concave arc surface 3311 around described through hole 331, core ball 3 intrados 311 and inner bottom surface 333 form ball-and-socket 31, core ball 3 extrados 322 and outer bottom 332 form bulb 32, and adjacent core ball 3 is by bulb 32 and ball-and-socket 31 nested arrangements.
Preferably, the end face indent of described mandrel 1 forms mandrel ball-and-socket, described mandrel ball-and-socket and front end core ball 3 nested arrangements.
Preferably, the intrados 311 of core ball 3 described in front end and the end face of mandrel 1 are conflicted.
Preferably, described elastomer 2 is silk ropes that metal material is made.
Preferably, described elastomer 2 is inner rubber bars being provided with finer wire vertically.
Preferably, described clamping and positioning block 21 is for being clamped in the open circles annular on elastomer 2.
Preferably, the stiff end of described elastomer 2 is provided with clamp 22, and described clamp 22 is threaded with the limited block 4 be arranged on mandrel 1.
Design principle of the present utility model is: use for reference membrana articulata epicuticle between the spherical body wall of mantis shrimp and adjacent uromere thinner have be easy to bending feature, design spherical core ball 3 carrys out support bend pipe section inwall, adjacent core ball 3 joining place thinner thickness, partly overlap, easily bending, can realize bending largely, use when being suitable for pipe fitting small-bend radius; Use for reference the feature bending and launch that the inner band muscle of mantis shrimp can be soft rapidly, design has the elastomer 2 of certain bending stiffness and enough tensile strength, elastomer 2 is easy to bending and launches, core ball 3 is connected by elastomer 2, when elastomer 2 is bent, bend loss can better be supported, to it also avoid when adjacent core ball 3 uses the mode such as hinged to connect simultaneously and cause loose core time the connecting portion problem that is easily pulled off, make the utility model bending freely, and the bending of small-bend radius can be realized and Stability Analysis of Structures.
Why inconsistent the thickness of the utility model core ball 3 is, is that the number of core ball 3 reduces, then also reduce the support force of pipe fitting because when the thickness of core ball 3 increases; Otherwise the thickness of reduction core ball 3 can increase the support force to pipe fitting.For 90 ° of bending bend loss, at angle of bend 0 ° about-30 ° places, the stress produced outside pipe fitting is maximum, is out of shape also maximum, belongs to unstable region, be easy to subside, therefore need enough supports.And angle of bend more than 30 ° after, the stress that pipe fitting produces is relatively little, be out of shape also relatively little, belongs to relatively stable region, the supporting role that therefore only need are suitable.In addition, there is frictional force in the supporting role of core ball 3 pairs of pipe fittings, and too much support can affect the wall thickness reduction of pipe fitting, even makes drawing crack outside pipe fitting.So the utility model according to actual needs, be no more than 30 ° of places at angle of bend, reduce the thickness of core ball 3, namely increase the number of core ball 3, this section of pipe fitting is effectively supported, and at angle of bend 30 ° place later, increase the thickness of core ball 3, namely reduce the number of core ball 3, control support force, this section of pipe fitting is reasonably supported, the frictional force between core ball 3 and pipe fitting can be reduced simultaneously, improve formation of tubes quality.
Two embodiments of the non-uniform thickness design of employing of the utility model core ball 3 are as shown in accompanying drawing 5 and accompanying drawing 6.
Core ball 3 shown in accompanying drawing 5, from front end to end, the thickness of core ball 3 is followed successively by w
1, w
2, w
3, w
4, w
5, and w
1=w
2=w
3>w
4=w
5; Then from front end to end, the spacing of adjacent core ball 3: p
1=p
2>p
3=p
4.Core ball 3 shown in accompanying drawing 6, from front end to end, the thickness of core ball 3 is followed successively by w
1, w
2, w
3, w
4, w
5, and w
1>w
2>w
3>w
4>w
5, then from front end to end, the spacing of adjacent core ball 3: p
1>p
2>p
3>p
4.Shown in accompanying drawing 5 and accompanying drawing 6 two kind of a non-uniform thickness design can play better support effect to pipe fitting in any case.
The parameters such as the radius of the number of core ball 3, thickness and core ball 3 intrados 311 and core ball 3 extrados 322, need to determine according to the external diameter of pipe fitting, wall thickness, bending radius and angle of bend, but to guarantee effective support angle of core ball 3 pairs of pipe fittings be angle of bend 1/2 ~ 2/3 between.The thickness of each core ball 3 can be obtained by the radius of adjustment core ball 3 intrados 311 and extrados 322.
The anglec of rotation of the bulb 32 of a core ball 3 after adjacent core ball 3 is limited by the ball-and-socket 31 of last core ball 3, thus by adjusting the radius of core ball 3 intrados 311 and core ball 3 extrados 322, i.e. the bending range of adjustable core rod.
Described core ball 3 and elastomer 2 matched in clearance, certain gap is left between core ball 3 and elastomer 2, certain deformation space is left to elastomer 2, avoid causing because interaction force is too large between core ball 3 and elastomer 2 that elastomer 2 is curved to be split, be conducive to realizing the bending of small-bend radius, during due to actual flexion, the distortion of through hole 331 outer end place elastomer 2 is maximum, so pluck out a circle inner concave arc surface 3311 around described through hole 331 on outer bottom 332, stop space further, avoid the curved of elastomer 2 to split.
Described elastomer 2, can be made, if nonmetallic materials make, as rubber bar by the metal or nonmetallic materials with certain crooking ability and enough tensile strength, its inside need arrange some finer wires according to certain rules, makes elastomer 2 have enough tensile strength.The stiff end of described elastomer 2 is provided with clamp 22, and described clamp 22 is threaded with the limited block 4 be arranged on mandrel 1.By clamp 22 and limited block 4, elastomer 2 is fixed on mandrel 1.
As shown in accompanying drawing 3 and accompanying drawing 4, core ball 3 both can be arranged in order towards mandrel 1 by its bulb 32, also can be arranged in order towards mandrel 1 by its ball-and-socket 31.When bulb 32 is arranged in order towards mandrel 1, the end face of described mandrel 1 is provided with the mandrel ball-and-socket coordinated with the core ball 3 of front end; When ball-and-socket 31 is arranged in order towards mandrel 1, the intrados 311 of core ball 3 and the end face of mandrel 1 are conflicted.
Described clamping and positioning block 21 is open circles annular, is clamped on elastomer 2, makes clamping and positioning block 21 and elastomer 2 not have Relative sliding by external force.
Lubricated is done to mandrel 1 and core ball 3 surface, to reduce the friction with pipe fitting before using.
Content described in this description embodiment is only enumerating the way of realization that utility model is conceived; should not being regarded as of protection domain of the present utility model is only limitted to the concrete form that embodiment is stated, protection domain of the present utility model also and conceive the equivalent technologies means that can expect according to the utility model in those skilled in the art.
Claims (8)
1. a bend pipe elasticity plug, comprise the mandrel for supporting straight length and the several core balls for support bend pipe section, it is characterized in that: described mandrel is connected by elastomer with core ball, described elastomeric stiff end is fixed in mandrel, and described elastomeric free end runs through core ball successively and is provided with the clamping and positioning block for limiting core displacement of ball in end; Distance between definition core ball two end faces is the thickness of core ball, and the variable thickness of described core ball causes.
2. a kind of bend pipe elasticity plug as claimed in claim 1, is characterized in that: with close described mandrel for front end, be end away from described mandrel, the thickness of the Thickness Ratio end core ball of front end core ball is short.
3. a kind of bend pipe elasticity plug as claimed in claim 1, is characterized in that: with close described mandrel for front end, be end away from described mandrel, from front end to end, the thickness of described core ball increases successively.
4. a kind of bend pipe elasticity plug as claimed in claim 2 or claim 3, it is characterized in that: described core is spherical as bowl-shape, the bottom surface of core ball is plane and has the through hole with elastomer matched in clearance, outer bottom is provided with a circle inner concave arc surface around described through hole, core ball intrados and inner bottom surface form ball-and-socket, core ball extrados and outer bottom form bulb, and adjacent core ball is by bulb and ball-and-socket nested arrangements.
5. a kind of bend pipe elasticity plug as claimed in claim 4, is characterized in that: the end face indent of described mandrel forms mandrel ball-and-socket, described mandrel ball-and-socket and front end core ball nested arrangements.
6. a kind of bend pipe elasticity plug as claimed in claim 4, is characterized in that: the intrados of core ball described in front end and the end face of mandrel are conflicted.
7. a kind of bend pipe elasticity plug as described in claim 5 or 6, is characterized in that: described clamping and positioning block is the open circles annular be clamped on elastomer.
8. a kind of bend pipe elasticity plug as claimed in claim 7, is characterized in that: described elastomeric stiff end is provided with clamp, and described clamp is threaded with the limited block be arranged on mandrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420556678.3U CN204182739U (en) | 2014-09-25 | 2014-09-25 | A kind of bend pipe elasticity plug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420556678.3U CN204182739U (en) | 2014-09-25 | 2014-09-25 | A kind of bend pipe elasticity plug |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204182739U true CN204182739U (en) | 2015-03-04 |
Family
ID=52614770
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420556678.3U Withdrawn - After Issue CN204182739U (en) | 2014-09-25 | 2014-09-25 | A kind of bend pipe elasticity plug |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204182739U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289570A (en) * | 2014-09-25 | 2015-01-21 | 浙江工业大学 | Elastic core bar for bent pipe |
| CN109332447A (en) * | 2018-11-02 | 2019-02-15 | 浙江工业大学之江学院 | A kind of detachable elastic ball-and-socket connector of bend pipe plug |
| CN113427145A (en) * | 2021-05-31 | 2021-09-24 | 四川航天长征装备制造有限公司 | Clamping device and cutting method for laser cutting of half-edge pipe |
-
2014
- 2014-09-25 CN CN201420556678.3U patent/CN204182739U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289570A (en) * | 2014-09-25 | 2015-01-21 | 浙江工业大学 | Elastic core bar for bent pipe |
| CN109332447A (en) * | 2018-11-02 | 2019-02-15 | 浙江工业大学之江学院 | A kind of detachable elastic ball-and-socket connector of bend pipe plug |
| CN113427145A (en) * | 2021-05-31 | 2021-09-24 | 四川航天长征装备制造有限公司 | Clamping device and cutting method for laser cutting of half-edge pipe |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150304 Effective date of abandoning: 20160629 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |