CN204182521U - A kind of tufted carpet gluing machine - Google Patents
A kind of tufted carpet gluing machine Download PDFInfo
- Publication number
- CN204182521U CN204182521U CN201420623161.1U CN201420623161U CN204182521U CN 204182521 U CN204182521 U CN 204182521U CN 201420623161 U CN201420623161 U CN 201420623161U CN 204182521 U CN204182521 U CN 204182521U
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- roller
- frame
- carpet
- gluing machine
- skew
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Abstract
The utility model relates to a kind of tufted carpet gluing machine, comprise frame and rack-mounted dorsal body setae polishing device, glue spreading apparatus, pressure roller, drying unit, skew of weft correcting device successively, dorsal body setae polishing device is by scalding roller and live-roller is formed, scald roller between live-roller, scald roller two ends to be all fixed in frame, live-roller connects the output shaft of motor; Frame is provided with chute, is provided with slide block in chute, and the two ends of scalding roller are fixed on slide block; Skew of weft correcting device is made up of faller gill gear unit and variable speed transmission unit, and variable speed transmission unit is positioned at faller gill gear unit rear, and variable speed transmission unit comprises the jockey pulley be fixed on successively from top to bottom in frame, and each jockey pulley passes through gear drive; This gluing machine efficiently solves the problem that carpet glue consumption is many, quality of carpet is poor, and can eliminate carpet skew of weft, reduces spread, and improve carpet output, it is simple to operate, and security performance is good, and the carpet pattern of production is attractive in appearance, qualification rate is high.
Description
Technical field
The utility model relates to a kind of tufted carpet gluing machine, is specifically related to a kind of tufted carpet gluing machine with dorsal body setae polishing device and skew of weft correcting device, belongs to tufted carpet production instrument field.
Background technology
Woven carpet is different according to woven method, can be divided into tufted carpet, carpet woven, needle punched carpet etc., the performance that each carpet all needs corresponding carpet back-adhesive to provide required.Tufted carpet due to knitting wool by tufting woven enter in one-level base fabric, do not have stacked graticule as constraint, structure is very loose, needs carpet back-adhesive to play the effect of fixing pile and bonding secondary backing.
Tufted carpet coating gum commonly uses gluing machine, the gum technique that current most domestic tufted carpet manufacturer adopts is: the blanket embryo back side enters gluing machine down, by tension roller, blanket embryo is pressed on Tu rubber roll, the carpet back-adhesive configured is squeezed in the Tu glue groove of gluing machine by pump, the rotation of Tu rubber roll and the viscosity between Tu rubber roll and latex is utilized to take up carpet back-adhesive, carpet back-adhesive is coated in the blanket embryo back side by Tu rubber roll, unnecessary carpet back-adhesive is struck off by the scraper be arranged on above Tu glue groove, blanket embryo after coating gum is fitted with secondary backing before baking, compress through pressure roller, thoroughly dried by baking oven again.
In above-mentioned gluing process, because the knitting wool dorsal body setae at the blanket embryo back side is uneven, the contact surface at glue spreader and the blanket embryo back side is uneven, gum smears inequality, dorsal body setae habitat glue is few, dorsal body setae sparse place glue is assembled, waste a large amount of glue, when scraper scrapes unnecessary glue, blanket embryo back side injustice hinders blanket embryo to pass through scraper, the pace of blanket embryo when reducing gluing, and when glue is dried, because blanket embryo back side glue is uneven, extend drying time, and the blanket embryo that glue is few may be impaired when drying, and affects quality of carpet.
Tufted carpet, in gluing process, need enter in drying unit and dry glue, from drying unit in tractive process out, due to glue mummification distortion and carpet blanket embryo expanded by heating, carpet after oven dry inevitably produces skew of weft, traces it to its cause, and is that the tension force of carpet both sides and centre is uneven; Skew of weft can affect the outward appearance of carpet finished product, therefore must eliminate carpet skew of weft before finished product.
Prior art gluing machine is for eliminating carpet skew of weft, skew of weft correcting device is installed before sizer, adopt the support bar tractive carpet of band radian, carpet is through two support bars, utilize the arch radian of support bar to the equalization of strain of the centre and both sides that control carpet, eliminate carpet skew of weft, but utilize the clamping force between two bars to fix carpet, when carpet air spots, carpet is obstructed through during support bar gap, blanket face pocket first passes through, and passes through after high spot, and carpet tension force inequality therefore may be caused to cause skew of weft; Before skew of weft correcting device is arranged on sizer, be therefore difficult to eliminate carpet because of gluing, dry the skew of weft caused.
Summary of the invention
The purpose of this utility model is to solve the deficiencies in the prior art, and a kind of tufted carpet gluing machine is provided, scald before gluing except carpet dorsal body setae, and skew of weft correcting device is set eliminates the skew of weft that causes of gluing, reduce gum consumption in gluing process and improve tufted carpet output simultaneously, because carpet backing and secondary backing shrink the carpet skew of weft problem caused after effectively solving tufted carpet gluing.
Realizing the technical scheme that the utility model object adopts is, a kind of tufted carpet gluing machine, at least comprise frame and rack-mounted glue spreading apparatus, pressure roller, drying unit successively, glue spreading apparatus is made up of tension roller, glue spreader, scraper and coating groove, frame is provided with dorsal body setae polishing device and skew of weft correcting device, dorsal body setae polishing device is positioned at glue spreading apparatus front, skew of weft correcting device is positioned at drying unit rear, frame is provided with the crossbeam vertical with frame, and crossbeam passes frame and is threaded with frame; Described dorsal body setae polishing device, by scalding roller and more than 2 live-rollers are formed, scalds roller between live-roller, and scald roller two ends and be all fixed in frame, the output shaft fixed connection of frame and motor is stretched out in one end of live-roller, and the other end is fixed in frame; Frame is provided with chute, is provided with the slide block be free to slide along chute in chute, and scald the two ends of roller and be fixed on slide block, frame is provided with cylinder, and the piston rod of cylinder and slide block are connected and perpendicular to boiling hot roller; Described boiling hot roller is made up of the electric heating tube of roller and more than 2, and electric heating tube is arranged in roller, and the semicircle side of roller medial surface is uniformly distributed; Described skew of weft correcting device is made up of faller gill gear unit and variable speed transmission unit, and faller gill gear unit is arranged on one end that crossbeam is positioned at inside frame, and variable speed transmission unit is positioned at faller gill gear unit rear; Described faller gill gear unit comprises faller gill and chain-drive mechanism, and the needle point of faller gill is fixed on chain-drive mechanism upward; Described variable speed transmission unit comprises 2 with upper tension roller and the motor driving jockey pulley rotation, and each jockey pulley is fixed in frame from top to bottom successively, and passes through gear drive.
Scald in roller and be provided with thermocouple, thermocouple is fixed on electric heating tube.
Frame is provided with temperature controller, and the control port of temperature controller connects the power line of electric heating tube, and signal input port connects the holding wire of thermocouple.
Be provided with magnetic valve outside cylinder, cylinder is communicated with magnetic valve by software tracheae, and magnetic valve is connected with temperature controller signal.
The jockey pulley being positioned at frame the top is enclosed with air bag.
Be provided with air pump outside air bag, air pump is communicated with the air inlet of air bag by software tracheae.
Jockey pulley below live-roller, air bag and air bag is all enclosed with friction material outward.
The motor driving jockey pulley to rotate is provided with frequency converter.
Chain-drive mechanism drives running by the motor in drying unit.
As shown from the above technical solution, the tufted carpet gluing machine that the utility model provides, the front of glue spreading apparatus is provided with dorsal body setae polishing device, the skew of weft correcting device be made up of faller gill gear unit and variable speed transmission unit is installed at drying unit rear, scalded by dorsal body setae before gluing and remove, ensure that the blanket embryo back side is smooth, the blanket embryo back side contacts with glue spreader closely, gluing is even, and the skew of weft produced in gluing and drying course is eliminated by skew of weft correcting device; Dorsal body setae polishing device is made up of the live-roller scalding roller and more than 2, the two ends of scalding roller are fixed on slide block, slide block can be free to slide along the chute in frame, the piston rod of slide block and cylinder is connected, when be coated with tree lace hinder for some reason stop suddenly time, the piston rod of cylinder promotes slide block and moves, and slide block drives and scalds roller and to speed away blanket embryo, avoids blanket indusium to scald even scalding disconnected.
Scald roller to be made up of roller and electric heating tube, electric heating tube is arranged in roller, the barrel medial surface that roller and blanket embryonic breeding are touched is uniformly distributed, and insulated by air conduction between electric heating tube and roller, roller is heated evenly, dorsal body setae scald remove effective; Stationary heat galvanic couple on electric heating tube, thermocouple detects the temperature of electric heating tube and is transported in temperature controller by detection signal, and temperature controller can control the temperature of electric heating tube, is convenient to regulate according to dissimilar blanket embryo scald roll temperature; Electric heating tube is enclosed with friction material, increases the friction between carpet and live-roller, prevent live-roller from skidding.
Faller gill gear unit is arranged on the adjustable crossbeam of extension elongation, faller gill gear unit comprises faller gill and chain-drive mechanism, chain-drive mechanism is synchronous with the transmission system of gluing machine, faller gill inserts carpet both sides perpendicular to carpet, the length inside frame is stretched into by adjustment crossbeam, the spacing of two faller gill gear units can be changed, the tension force of adjustment carpet on the direction vertical with direction of advance.
Motor drives jockey pulley to rotate, and frequency converter can change motor speed, utilizes the tension force of cooperatively interact balanced carpet both sides and the centre of rotating speed between faller gill with jockey pulley, eliminates carpet skew of weft; The jockey pulley being positioned at frame the top is enclosed with air bag, and when slight skew of weft appears in carpet, the aeration quantity of adjustable air bag, the carpet tension force between fine setting faller gill and jockey pulley, eliminates skew of weft.
Compared with prior art, the gluing machine that the utility model provides, efficiently solve and cause because blanket embryo dorsal body setae is uneven the problem that glue consumption is many, quality of carpet is poor, with after gluing because carpet backing and secondary backing shrink the carpet skew of weft problem caused, this gluing machine is simple to operate, security performance is good, and can reduce spread and improve carpet output simultaneously, the carpet pattern of production is attractive in appearance, qualification rate is high.
Accompanying drawing explanation
The structural representation of the gluing machine that Fig. 1 provides for the utility model.
Fig. 2 is the structural representation of dorsal body setae polishing device.
Fig. 3 is the structural representation of skew of weft correcting device.
Fig. 4 is the A-A profile of dorsal body setae polishing device.
Fig. 5 is the B-B profile of skew of weft correcting device.
Wherein, 1-scalds roller, 2-tension roller, 3-pressure roller, 4-drying unit, 5-secondary backing, 6-coating groove, 7-glue spreader, 8-blanket embryo, 9-live-roller, 10-scraper, 11-frame, 12-friction material, 13-slide block, 14-chute, 15-software tracheae, 16-electric heating tube, 17-roller, 18-magnetic valve, 19-cylinder, 20-piston rod, 21-temperature controller, 22-motor, 23-faller gill, 24-chain-drive mechanism, 241-chain, 242-sprocket wheel, 25-jockey pulley, 26-crossbeam, 27-air pump, 28-gear-box, 29-air bag, 30-frequency converter.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is illustrated in detail.
The gluing machine that the utility model provides, its structure as shown in Figure 1, Figure 2 and Figure 3, comprise glue spreading apparatus, pressure roller 3, drying unit 4, dorsal body setae polishing device and skew of weft correcting device, dorsal body setae polishing device, glue spreading apparatus, pressure roller, drying unit and skew of weft correcting device are arranged in frame 11 successively, glue spreading apparatus is made up of tension roller 2, glue spreader 7, scraper 10 and coating groove 6, and secondary backing 5 fits tightly with blanket embryo 8 through two pressure rollers.
Dorsal body setae polishing device is made up of the live-roller 9 scalding more than roller 1 and 2, scald roller between live-roller, scalding roller two ends is all fixed in frame 11, the output shaft fixed connection of frame and motor 22 is stretched out in one end of live-roller, the other end is fixed in frame, frame is provided with chute 14, the slide block 13 be free to slide along chute is provided with in chute, the two ends of scalding roller are all fixed on slide block, scald the structure of roller as shown in Figure 4, be made up of electric heating tubes 16 more than roller 17 and 2, electric heating tube is arranged in roller, the semicircle side of roller medial surface is uniformly distributed, scald in roller and be provided with thermocouple, thermocouple is fixed on electric heating tube, frame is provided with cylinder 19, piston rod 20 and the slide block of cylinder are connected and perpendicular to boiling hot roller, frame is provided with temperature controller 21, the control port of temperature controller connects the power line of electric heating tube, signal input port connects the holding wire of thermocouple, magnetic valve 18 is provided with outside cylinder, cylinder is communicated with magnetic valve by software tracheae 15, magnetic valve is connected with temperature controller signal.
Skew of weft correcting device is made up of faller gill gear unit and variable speed transmission unit, frame 11 is provided with the crossbeam 26 vertical with frame, crossbeam passes frame and is threaded with frame, faller gill gear unit is arranged on one end that crossbeam is positioned at inside frame, and variable speed transmission unit is positioned at faller gill gear unit rear, faller gill gear unit comprises faller gill 23 and chain-drive mechanism 24, the needle point of faller gill is fixed on the chain 241 of chain-drive mechanism upward, the sprocket wheel 242 of chain-drive mechanism drives running by the motor in drying unit, variable speed transmission unit comprises 2 with upper tension roller 25 and the motor 22 driving jockey pulley rotation, this motor is provided with frequency converter 30, each jockey pulley is fixed in frame from top to bottom successively, and pass through gear drive, gear is fixed in gear-box 28, as shown in Figure 5, the jockey pulley being positioned at frame the top is enclosed with air bag 29, air pump 27 is provided with outside air bag, air pump is communicated with the air inlet of air bag by software tracheae 15, live-roller, jockey pulley below air bag and air bag is all enclosed with friction material 12 outward.
During gluing, the blanket embryo back side enters gluing machine down, first through the part contact of live-roller and boiling hot roller roller, boiling hot roller scalds the dorsal body setae except the blanket embryo back side, scalding the blanket embryo after except dorsal body setae is pressed on Tu rubber roll by tension roller, the carpet back-adhesive that in Tu glue groove, preset configuration is good, the rotation of Tu rubber roll and the viscosity between Tu rubber roll and glue is utilized to take up carpet back-adhesive, carpet back-adhesive is coated in the blanket embryo back side by Tu rubber roll, scraper is utilized to strike off unnecessary glue, secondary backing is fitted on the glue-line of blanket embryo, blanket embryo and secondary backing enter between two pressure rollers jointly, secondary backing is closely pressed together on the blanket embryo back side by pressure roller, the blanket embryo of laminating secondary backing enters drying unit, glue is dried by drying unit.
When gluing chance machine stops suddenly, connect power of electromagnetic valve, magnetic valve is inflated in cylinder, and promote piston rod and stretch out cylinder, piston rod pushes away before slide block, and slide block drives and scalds roller and depart from blanket embryo, avoids that blanket embryo is overheated to be damaged; According to the temperature of different adjustment electric heating tube blanket embryo being implanted yarn, guarantee that blanket embryo scalds remove through scalding roller back fleece; When there is skew of weft, by the supply frequency of frequency converter manual adjustment motor, increase or reduce the rotating speed of jockey pulley, because sprocket wheel drives running by the motor in drying unit, the rotating speed of faller gill and the run-in synchronism of gluing machine transmission system, after jockey pulley rotating speed changes, the carpet tension force between faller gill and jockey pulley tends to balance, and eliminates skew of weft; If skew of weft is eliminated completely not yet after frequency converter timing, adjustable crossbeam stretches into the length inside frame or changes the aeration quantity of air bag, until skew of weft is eliminated completely.
Claims (9)
1. a tufted carpet gluing machine, at least comprise frame and rack-mounted glue spreading apparatus, pressure roller, drying unit successively, glue spreading apparatus is made up of tension roller, glue spreader, scraper and coating groove, it is characterized in that: frame is provided with dorsal body setae polishing device and skew of weft correcting device, dorsal body setae polishing device is positioned at glue spreading apparatus front, skew of weft correcting device is positioned at drying unit rear, and frame is provided with the crossbeam vertical with frame, and crossbeam passes frame and is threaded with frame; Described dorsal body setae polishing device, by scalding roller and more than 2 live-rollers are formed, scalds roller between live-roller, and scald roller two ends and be all fixed in frame, the output shaft fixed connection of frame and motor is stretched out in one end of live-roller, and the other end is fixed in frame; Frame is provided with chute, is provided with the slide block be free to slide along chute in chute, and scald the two ends of roller and be fixed on slide block, frame is provided with cylinder, and the piston rod of cylinder and slide block are connected and perpendicular to boiling hot roller; Described boiling hot roller is made up of the electric heating tube of roller and more than 2, and electric heating tube is arranged in roller, and the semicircle side of roller medial surface is uniformly distributed; Described skew of weft correcting device is made up of faller gill gear unit and variable speed transmission unit, and faller gill gear unit is arranged on one end that crossbeam is positioned at inside frame, and variable speed transmission unit is positioned at faller gill gear unit rear; Described faller gill gear unit comprises faller gill and chain-drive mechanism, and the needle point of faller gill is fixed on chain-drive mechanism upward; Described variable speed transmission unit comprises 2 with upper tension roller and the motor driving jockey pulley rotation, and each jockey pulley is fixed in frame from top to bottom successively, and passes through gear drive.
2. tufted carpet gluing machine according to claim 1, is characterized in that: scald in roller and be provided with thermocouple, thermocouple is fixed on electric heating tube.
3. tufted carpet gluing machine according to claim 1, is characterized in that: frame is provided with temperature controller, and the control port of temperature controller connects the power line of electric heating tube, and signal input port connects the holding wire of thermocouple.
4. tufted carpet gluing machine according to claim 1, is characterized in that: be provided with magnetic valve outside cylinder, and cylinder is communicated with magnetic valve by software tracheae, and magnetic valve is connected with temperature controller signal.
5. tufted carpet gluing machine according to claim 1, is characterized in that: the jockey pulley being positioned at frame the top is enclosed with air bag.
6. tufted carpet gluing machine according to claim 5, is characterized in that: be provided with air pump outside air bag, and air pump is communicated with the air inlet of air bag by software tracheae.
7. tufted carpet gluing machine according to claim 1, is characterized in that: the jockey pulley below live-roller, air bag and air bag is all enclosed with friction material outward.
8. tufted carpet gluing machine according to claim 1, is characterized in that: the motor driving jockey pulley to rotate is provided with frequency converter.
9. tufted carpet gluing machine according to claim 1, is characterized in that: chain-drive mechanism drives running by the motor in drying unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420623161.1U CN204182521U (en) | 2014-10-24 | 2014-10-24 | A kind of tufted carpet gluing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420623161.1U CN204182521U (en) | 2014-10-24 | 2014-10-24 | A kind of tufted carpet gluing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204182521U true CN204182521U (en) | 2015-03-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420623161.1U Expired - Fee Related CN204182521U (en) | 2014-10-24 | 2014-10-24 | A kind of tufted carpet gluing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204182521U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105413949A (en) * | 2015-12-30 | 2016-03-23 | 浙江索凡胶粘制品有限公司 | Spreading machine for processing adhesive products |
| CN106120199A (en) * | 2016-08-18 | 2016-11-16 | 华腾地毯有限公司 | Tufting machine roller safety device |
| CN109228284A (en) * | 2018-08-24 | 2019-01-18 | 北京拓普天品科技有限公司 | Vertical large-scale pipeline winding equipment |
-
2014
- 2014-10-24 CN CN201420623161.1U patent/CN204182521U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105413949A (en) * | 2015-12-30 | 2016-03-23 | 浙江索凡胶粘制品有限公司 | Spreading machine for processing adhesive products |
| CN106120199A (en) * | 2016-08-18 | 2016-11-16 | 华腾地毯有限公司 | Tufting machine roller safety device |
| CN109228284A (en) * | 2018-08-24 | 2019-01-18 | 北京拓普天品科技有限公司 | Vertical large-scale pipeline winding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150304 Termination date: 20151024 |
|
| EXPY | Termination of patent right or utility model |