CN204179845U - A kind of motor stator sizing die - Google Patents
A kind of motor stator sizing die Download PDFInfo
- Publication number
- CN204179845U CN204179845U CN201420431069.5U CN201420431069U CN204179845U CN 204179845 U CN204179845 U CN 204179845U CN 201420431069 U CN201420431069 U CN 201420431069U CN 204179845 U CN204179845 U CN 204179845U
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- China
- Prior art keywords
- shaping
- seat
- oil cylinder
- core rod
- movable disk
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- Expired - Fee Related
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Abstract
The utility model relates to a kind of motor stator sizing die, comprise and be provided with portable plate, first shaping seat, Connection Block and shaping core rod, described first shaping seat is Openworks shape, first shaping seat center is provided with the Connection Block be connected successively, shaping cover and shaping core rod, the clamping body for clamping stator is provided with in first shaping seat, be connected and fixed by portable plate between Connection Block and the first shaping seat, portable plate is provided with the first hydraulic mechanism moved up and down for controlling the first shaping seat, Connection Block is arranged with the second shaping seat, the second hydraulic mechanism that control second shaping seat moves up and down is provided with in first hydraulic mechanism.It is good that the utility model has shaping quality, the features such as precision is high, effective.
Description
Technical field
The utility model relates to motor stator shaping device technical field, particularly a kind of motor stator sizing die.
Background technology
During existing motor is produced, mostly employ machinery to replace artificial production, manual wire embedding is replaced as adopted coil inserting machine, binding machine is adopted to replace manually shaping to coil banding, general on stator after complete coil its shape very irregular, use if be directly assemblied in motor without shaping, because deviation of gravity center can cause unnecessary trouble during rotation.Existing motor stator trimmer is just rushed through after carrying out a shaping to coil, so the stator after shaping all exists very large defect in quality and precision, shaping effect is not good, time serious, may do over again with regard to needs, inevitable just causes waste, increases cost.
Summary of the invention
For the problems referred to above, it is good that the purpose of this utility model is to provide a kind of shaping quality, and precision is high, effective motor stator sizing die.
Realize the technical solution of the utility model as follows:
A kind of motor stator sizing die, comprise and be provided with portable plate, first shaping seat, Connection Block and shaping core rod, described first shaping seat is Openworks shape, first shaping seat center is provided with the Connection Block be connected successively, shaping cover and shaping core rod, the clamping body for clamping stator is provided with in first shaping seat, be connected and fixed by portable plate between Connection Block and the first shaping seat, portable plate is provided with the first hydraulic mechanism moved up and down for controlling the first shaping seat, Connection Block is arranged with the second shaping seat, the second hydraulic mechanism that control second shaping seat moves up and down is provided with in first hydraulic mechanism.
Described first shaping seat also comprises the clamping body be arranged on clamping body and comprises take-up housing, protect toothing and movable disk, take-up housing and movable disk are loop configuration, advantage is the clamping body formed is Openworks shape, can so that install shaping cover, shaping core rod and Connection Block, the surface of take-up housing side is evenly equipped with the projection that a circle is arranged along edge, projection is trigonal pyramidal structure, the arcuate structure adapted with take-up housing outside projection, the center of circle of take-up housing is pointed at the tip of triangular pyramidal, take-up housing is evenly equipped with multiple dead eye, dead eye and projection are for being crisscross arranged, slot is formed between projection and projection, be provided with in slot and protect toothing, protect toothing 25 to match with the insulator on nail, make the first shaping seat clamping stator, protect toothing to comprise and protect tooth, slide block and camshaft bearing, upper end of slide block face is provided with the camshaft bearing through dead eye, slide block lower surface is provided with protects tooth, advantage protects toothing to make it inwardly clamp or outwards unclamp by the slip of camshaft bearing, reach the clamping of stator and unclamped, the surface of the opposite side of take-up housing is provided with movable disk, movable disk is evenly equipped with multiple deep-slotted chip breaker, deep-slotted chip breaker is corresponding with dead eye, advantage is by after rotation movable disk, deep-slotted chip breaker rotates, so just drive and protect toothing motion, it is made to clamp stator or unclamp, described upper shell and lower house are loop configuration, upper shell is connected with movable disk, lower house is placed in and protects toothing side, lower house is provided with slide block tablet, upper shell and lower house and clamping body are connected to form the spacing and structure that seals up and down, advantage prevents clamping body from exposing, play a protective role on the one hand, prevent collision from causing damage, can make to protect tooth on the other hand effectively to work, prevent from coming off.
The cavity of accommodating movable disk is provided with in described upper shell, copper band is provided with between upper shell and movable disk, outwardly link is provided with outside movable disk, the sliding tray of accommodating link is provided with outside upper shell, described first shaping seat is provided with and is provided with the 3rd hydraulic mechanism by link, copper band can make to connect between upper shell and movable disk more firm, and sliding tray provides the space that link moves back and forth.。
Described 3rd hydraulic mechanism comprises the 3rd oil cylinder, swivel cougling and contiguous block, contiguous block is fixedly connected with the link of movable disk, swivel cougling is connected with contiguous block by lock pin, 3rd oil cylinder is fixedly connected with swivel cougling, described 3rd oil cylinder is provided with oil cylinder axle and buckles, oil cylinder axle is buckled and is connected by cylinder copper sleeve with the 3rd oil cylinder, oil cylinder axle is buckled and is fixed on portable plate, advantage is that oil cylinder is buckled by oil cylinder axle and portable plate makes it fix, prevent from work landing occurring, oil cylinder is connected with fuel tank, operated on it by electronic box, by driving swivel cougling to drive movable disk to move back and forth during cylinder efficient, swivel cougling is connected by lock pin with contiguous block, swivel cougling can around key rotation, swivel cougling can be fixed on the one hand, there is provided swivel cougling space on the other hand, eliminate stress, the tangential force preventing hydraulic oil cylinder driving from producing makes it rupture.
Described shaping cover inwall is evenly equipped with multiple radial slot, shaping cover is provided with step along inwall one circle, the upper surface that upper surface and the shaping of step are overlapped flushes, the lower surface that shaping is overlapped is set to the conical surface that diameter diminishes gradually, the conical surface is provided with the breach corresponding with radial slot, advantage is convenient to be connected with shaping core rod on the one hand, and the conical surface that shaping puts on the other hand can make the coil on stator to turning up, and the radial slot that shaping puts better can be connected with shaping core rod with breach.
Described shaping core rod is sheathed on to overlap with shaping in shaping cover and by blade pad and is connected, shaping core rod comprises shaping head, core rod and sheath body, sheath body is sheathed on core rod, the length of sheath body is shorter than core rod, the diameter of sheath body is consistent with the diameter that lower surface is overlapped in shaping, housing face is provided with multiple bar-shaped trough along axis direction, the breach that bar-shaped trough and shaping put is connected, blade is provided with in a bar-shaped trough wherein, shaping headgear to be located on core rod and to be connected with sheath body, shaping head is conical structure, advantage is that the radial slot in bar-shaped trough and shaping are overlapped adapts, be convenient to docking, conical shaping head can so that it inserts in the endoporus of stator, play guide effect, blade can be used for the line strutted between stator and radial slot, make there is gap between line and core rod, thus the line of non-lead for stator end can not be injured time lower shaping cover is come up.
Described first hydraulic mechanism is upper platelet, upper platelet is fixedly connected with by upper end guide rod with between portable plate, described second hydraulic mechanism is the end cap bag being arranged on upper end guide rod and the second oil cylinder be arranged between end cap bag and upper platelet, end cap bag is provided with the second oil cylinder Connection Block and end pulling block, be connected by cap bag screw rod between end cap bag with the second shaping seat, second shaping seat is located on Connection Block by end sleeve cover for seat, upper end gag lever post is also provided with between end cap bag and portable plate, usually, upper and lower plates can connect oil cylinder, this oil cylinder can drive the first hydraulic mechanism preferentially to drive portable plate to move, then the first shaping seat motion is driven to carry out shaping to stator, then the second hydraulic mechanism drives the second shaping seat on Connection Block, i.e. the second hydraulic oil cylinder driving end cap bag motion, end sleeve hatband moves cap bag screw motion, because cap bag screw rod is directly connected with the second shaping seat, so directly drive the second shaping seat to move up and down, second shaping seat carries out secondary reshaping to stator, upper end gag lever post can carry out spacing to end cap bag, prevent the second shaping seat shaping transition.
Have employed above-mentioned scheme, portable plate is driven to move down by driving the first hydraulic mechanism, shaping core rod is made to be pressed in stator inner hole, rise to outside stator inner hole, coil on stator is strutted to surrounding, shaping cover can make the coil upper end portion on stator turn up, then tighten up carrying out cylindrical by the first shaping seat to stator, by the second hydraulic structure, secondary reshaping is being carried out to stator afterwards, stator is tightened up up and down, like this stator is carried out after secondary reshaping to not only quality and precision are all very high, and the effect of shaping is also very good.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is front view of the present utility model;
Fig. 3 is the A-A cutaway view of Fig. 2;
Fig. 4 is the installation diagram of the first shaping seat, Connection Block and sizing die in the utility model;
Fig. 5 is the explosive view of Fig. 4;
Fig. 6 is the structural representation of shaping cover in Fig. 5;
Fig. 7 is the structural representation of take-up housing in Fig. 5;
Fig. 8 is the structural representation protecting toothing in Fig. 5;
Fig. 9 is the explosive view of shaping core rod in the utility model;
Figure 10 is the structural representation of the 3rd hydraulic mechanism in utility model;
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is further illustrated.
As Fig. 1 to Figure 10, a kind of motor stator sizing die, comprise and be provided with portable plate 1, first shaping seat 2, Connection Block 5 and shaping core rod 3, described first shaping seat 2 is Openworks shape, first shaping seat 2 center is provided with the Connection Block 5 be connected successively, shaping cover 4 and shaping core rod 3, the clamping body for clamping stator is provided with in first shaping seat 2, be connected and fixed by portable plate 1 between Connection Block 5 and the first shaping seat 2, portable plate 1 is provided with the first hydraulic mechanism moved up and down for controlling the first shaping seat 2, Connection Block 5 is arranged with the second shaping seat 53, the second hydraulic mechanism 7 that control second shaping seat 53 moves up and down is provided with in first hydraulic mechanism.
Described first shaping seat 2 also comprises and is arranged on upper shell 21 on clamping body and lower house 26, clamping body comprises take-up housing 24, protect toothing 25 and movable disk 22, take-up housing 24 and movable disk 22 are loop configuration, advantage is the clamping body formed is Openworks shape, can so that install shaping cover, shaping core rod and Connection Block, the surface of take-up housing 24 side is evenly equipped with the projection 241 that a circle is arranged along edge, projection 241 is trigonal pyramidal structure, the arcuate structure adapted with take-up housing 24 outside projection 241, the center of circle of take-up housing is pointed at the tip of triangular pyramidal, take-up housing 24 is evenly equipped with multiple dead eye 242, dead eye 242 and projection 241 are for being crisscross arranged, slot 243 is formed between projection 241 and projection 241, be provided with in slot 243 and protect toothing 25, protect toothing 25 to comprise and protect tooth 253, protect toothing 25 to match with the insulator on nail, the first shaping seat 2 is made to clamp stator, slide block 251 and camshaft bearing 252, slide block 251 upper surface is provided with the camshaft bearing 252 through dead eye 242, slide block 251 lower surface is provided with protects tooth 253, advantage protects toothing to make it inwardly clamp or outwards unclamp by the slip of camshaft bearing, reach the clamping of stator and unclamped, the surface of the opposite side of take-up housing 24 is provided with movable disk 22, movable disk 22 is evenly equipped with multiple deep-slotted chip breaker 221, deep-slotted chip breaker 221 is corresponding with dead eye 242, advantage is by after rotation movable disk, deep-slotted chip breaker rotates, so just drive and protect toothing motion, it is made to clamp stator or unclamp, described upper shell 21 is loop configuration with lower house 26, upper shell 21 is connected with movable disk 22, lower house 26 is placed in and protects toothing 25 side, lower house 26 is provided with slide block tablet 9, upper shell 21 and lower house 26 are connected to form the spacing structure with sealing up and down with clamping body, advantage prevents clamping body from exposing, play a protective role on the one hand, prevent collision from causing damage, can make to protect tooth on the other hand effectively to work, prevent from coming off.
The cavity of accommodating movable disk 22 is provided with in described upper shell 21, copper band 23 is provided with between upper shell 21 and movable disk 22, outwardly link 222 is provided with outside movable disk 22, the sliding tray 211 of accommodating link 222 is provided with outside upper shell 21, described first shaping seat 12 is provided with and is provided with the 3rd hydraulic mechanism 8 by link 222, copper band can make to connect between upper shell and movable disk more firm, and sliding tray provides the space that link moves back and forth.
Described 3rd hydraulic mechanism 8 comprises the 3rd oil cylinder 81, swivel cougling 84 and contiguous block 85, contiguous block 85 is fixedly connected with the link 222 of movable disk 22, swivel cougling 84 is connected with contiguous block 85 by lock pin 86, 3rd oil cylinder 81 is fixedly connected with swivel cougling 84, described 3rd oil cylinder 81 is provided with oil cylinder axle and buckles 82, oil cylinder axle is buckled 82 and is connected by cylinder copper sleeve 83 with the 3rd oil cylinder 81, oil cylinder axle is buckled 82 and is fixed on portable plate 1, advantage is that oil cylinder is buckled by oil cylinder axle and portable plate makes it fix, prevent from work landing occurring, oil cylinder is connected with fuel tank, operated on it by electronic box, by driving swivel cougling to drive movable disk to move back and forth during cylinder efficient, swivel cougling is connected by lock pin with contiguous block, swivel cougling can around key rotation, swivel cougling can be fixed on the one hand, there is provided swivel cougling space on the other hand, eliminate stress, the tangential force preventing hydraulic oil cylinder driving from producing makes it rupture.
Described shaping is overlapped on 4 inwalls and is evenly equipped with multiple radial slot 44, shaping cover 4 is provided with step 42 along inwall one circle, the upper surface that upper surface and the shaping of step 42 overlap 4 flushes, the lower surface of shaping cover 4 is set to the conical surface that diameter diminishes gradually, the conical surface is provided with the breach 43 corresponding with radial slot 44, advantage is convenient to be connected with shaping core rod on the one hand, the conical surface that shaping puts on the other hand can make the coil on stator to turning up, and the radial slot that shaping puts better can be connected with shaping core rod with breach.
Described shaping core rod 3 to be sheathed in shaping cover 4 and to overlap 4 by blade pad 41 and shaping and be connected, shaping core rod 3 comprises shaping 33, core rod 31 and sheath body 32, sheath body 32 is sheathed on core rod 31, the length of sheath body 32 is shorter than core rod 31, the diameter that 4 lower surfaces are overlapped in diameter and the shaping of sheath body 32 is consistent, sheath body 32 is provided with multiple bar-shaped trough 35 along axis direction on the surface, the breach 43 that bar-shaped trough 35 and shaping are overlapped on 4 is connected, blade 34 is provided with in a bar-shaped trough 35 wherein, shaping 33 to be set on core rod 31 and to be connected with sheath body 32, shaping 33 is conical structure, advantage is that the radial slot in bar-shaped trough and shaping are overlapped adapts, be convenient to docking, conical shaping head can so that it inserts in the endoporus of stator, play guide effect, blade can be used for strutting the line between the non-lead end slot of stator and groove, make there is gap between line and core rod, thus the line of non-lead for stator end can not be injured time lower shaping cover is come up.
Described first hydraulic mechanism is upper platelet 6, upper platelet 6 is fixedly connected with by upper end guide rod 61 with between portable plate 1, described second hydraulic mechanism 7 is the end cap bag 74 that is arranged on upper end guide rod 61 and the second oil cylinder 71 be arranged between end cap bag 74 and upper platelet 6, end cap bag 74 is provided with the second oil cylinder Connection Block 72 and end pulling block 73, be connected by cap bag screw rod 75 between end cap bag 74 with the second shaping seat 53, second shaping seat 53 is set on Connection Block 51 by end block set 52, upper end gag lever post 76 is also provided with between end cap bag 74 and portable plate 1, usually, upper and lower plates can connect oil cylinder, this oil cylinder can drive the first hydraulic mechanism preferentially to drive portable plate to move, then the first shaping seat motion is driven to carry out shaping to stator, then the second hydraulic mechanism drives the second shaping seat on Connection Block, i.e. the second hydraulic oil cylinder driving end cap bag motion, end sleeve hatband moves cap bag screw motion, because cap bag screw rod is directly connected with the second shaping seat, so directly drive the second shaping seat to move up and down, second shaping seat carries out secondary reshaping to stator, upper end gag lever post can carry out spacing to end cap bag, prevent the second shaping seat shaping transition.
Claims (7)
1. a motor stator sizing die, comprise and be provided with portable plate, first shaping seat, Connection Block and shaping core rod, it is characterized in that: described first shaping seat is Openworks shape, first shaping seat center is provided with the Connection Block be connected successively, shaping cover and shaping core rod, the clamping body for clamping stator is provided with in first shaping seat, be connected and fixed by portable plate between Connection Block and the first shaping seat, portable plate is provided with the first hydraulic mechanism moved up and down for controlling the first shaping seat, Connection Block is arranged with the second shaping seat, the second hydraulic mechanism that control second shaping seat moves up and down is provided with in first hydraulic mechanism.
2. motor stator sizing die according to claim 1, it is characterized in that: described first shaping seat also comprises and is arranged on upper shell on clamping body and lower house, clamping body comprises take-up housing, protect toothing and movable disk, take-up housing and movable disk are loop configuration, the surface of take-up housing side is evenly equipped with the projection that a circle is arranged along edge, projection is trigonal pyramidal structure, the arcuate structure adapted with take-up housing outside projection, take-up housing is evenly equipped with multiple dead eye, dead eye and projection are for being crisscross arranged, slot is formed between projection and projection, be provided with in slot and protect toothing, protect toothing to comprise and protect tooth, slide block and camshaft bearing, upper end of slide block face is provided with the camshaft bearing through dead eye, slide block lower surface is provided with protects tooth, the surface of the opposite side of take-up housing is provided with movable disk, movable disk is evenly equipped with multiple deep-slotted chip breaker, deep-slotted chip breaker is corresponding with dead eye, described upper shell and lower house are loop configuration, upper shell is connected with movable disk, lower house is placed in and protects toothing side, lower house is provided with slide block tablet, upper shell and lower house and clamping body are connected to form bound bit architecture.
3. motor stator sizing die according to claim 2, it is characterized in that: the cavity being provided with accommodating movable disk in described upper shell, copper band is provided with between upper shell and movable disk, outwardly link is provided with outside movable disk, be provided with the sliding tray of accommodating link outside upper shell, described first shaping seat is provided with and is provided with the 3rd hydraulic mechanism by link.
4. motor stator sizing die according to claim 3, it is characterized in that: described 3rd hydraulic mechanism comprises the 3rd oil cylinder, swivel cougling and contiguous block, contiguous block is fixedly connected with the link of movable disk, swivel cougling is connected with contiguous block by lock pin, and the 3rd oil cylinder is fixedly connected with swivel cougling, and described 3rd oil cylinder is provided with oil cylinder axle and buckles, oil cylinder axle is buckled and is connected by cylinder copper sleeve with the 3rd oil cylinder, and oil cylinder axle is buckled and is fixed on portable plate.
5. motor stator sizing die according to claim 1, it is characterized in that: described shaping cover inwall is evenly equipped with multiple radial slot, shaping cover is provided with step along inwall one circle, the upper surface that upper surface and the shaping of step are overlapped flushes, the lower surface that shaping is overlapped is set to the conical surface that diameter diminishes gradually, and the conical surface is provided with the breach corresponding with radial slot.
6. motor stator sizing die according to claim 1, it is characterized in that: described shaping core rod is sheathed on to overlap with shaping in shaping cover and by blade pad and is connected, shaping core rod comprises shaping head, core rod and sheath body, sheath body is sheathed on core rod, the length of sheath body is shorter than core rod, the diameter of sheath body is consistent with the diameter that lower surface is overlapped in shaping, housing face is provided with multiple bar-shaped trough along axis direction, the breach that bar-shaped trough and shaping put is connected, blade is provided with in a bar-shaped trough wherein, shaping headgear to be located on core rod and to be connected with sheath body, shaping head is conical structure.
7. motor stator sizing die according to claim 1, it is characterized in that: described first hydraulic mechanism is upper platelet, upper platelet is fixedly connected with by upper end guide rod with between portable plate, described second hydraulic mechanism is the end cap bag being arranged on upper end guide rod and the second oil cylinder be arranged between end cap bag and upper platelet, end cap bag is provided with the second oil cylinder Connection Block and end pulling block, be connected by cap bag screw rod between end cap bag with the second shaping seat, second shaping seat is located on Connection Block by end sleeve cover for seat, upper end gag lever post is also provided with between end cap bag and portable plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420431069.5U CN204179845U (en) | 2014-07-31 | 2014-07-31 | A kind of motor stator sizing die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420431069.5U CN204179845U (en) | 2014-07-31 | 2014-07-31 | A kind of motor stator sizing die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204179845U true CN204179845U (en) | 2015-02-25 |
Family
ID=52568619
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420431069.5U Expired - Fee Related CN204179845U (en) | 2014-07-31 | 2014-07-31 | A kind of motor stator sizing die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204179845U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105429376A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Mold core structure for shaping machine |
| CN105429377A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Shaping mechanism |
| CN105429397A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Stator coil expansion mechanism |
| CN109104052A (en) * | 2018-08-29 | 2018-12-28 | 江苏大中电机股份有限公司 | Trimmer in motor stator automatic assembly line |
| CN109194049A (en) * | 2018-08-29 | 2019-01-11 | 江苏大中电机股份有限公司 | Motor stator automatic assembly line |
-
2014
- 2014-07-31 CN CN201420431069.5U patent/CN204179845U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105429376A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Mold core structure for shaping machine |
| CN105429377A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Shaping mechanism |
| CN105429397A (en) * | 2015-12-25 | 2016-03-23 | 江苏本格自动化科技有限公司 | Stator coil expansion mechanism |
| CN109104052A (en) * | 2018-08-29 | 2018-12-28 | 江苏大中电机股份有限公司 | Trimmer in motor stator automatic assembly line |
| CN109194049A (en) * | 2018-08-29 | 2019-01-11 | 江苏大中电机股份有限公司 | Motor stator automatic assembly line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150225 Termination date: 20190731 |