CN204179099U - A kind of seamless flexible compound mechanism of solar energy backboard - Google Patents
A kind of seamless flexible compound mechanism of solar energy backboard Download PDFInfo
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- CN204179099U CN204179099U CN201420711203.7U CN201420711203U CN204179099U CN 204179099 U CN204179099 U CN 204179099U CN 201420711203 U CN201420711203 U CN 201420711203U CN 204179099 U CN204179099 U CN 204179099U
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- stainless steel
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- steelframe
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to the seamless flexible compound mechanism of a kind of solar cell backboard, comprise steelframe, the large roll assembly of stainless steel mirror, soft rubber roll assembly and the little roll assembly of mirror face stainless steel, the stainless steel mirror big roller of the large roll assembly of described stainless steel mirror is arranged on the column of steelframe by big roller roll shaft and bearing, the soft rubber roller of described soft rubber roll assembly is arranged on the column of steelframe by rubber rollers roll shaft and the first air cylinder group, the mirror face stainless steel pony roll of the little roll assembly of described mirror face stainless steel is arranged on the crossbeam of steelframe by pony roll roll shaft and the second air cylinder group, stainless steel mirror big roller, soft rubber roller and the locus of mirror face stainless steel pony roll on steelframe are axis being parallel downward and respective successively.The utility model arranges a stainless steel rider below soft rubber roller, provides to soft rubber roller the power of lifting, and realizes the soft compound of gapless of two-layer composite membrane, avoids the problem such as fold, pin hole.
Description
Technical field
The utility model belongs to solar cell backboard field, specifically the seamless flexible compound mechanism of a kind of solar energy backboard.
Background technology
The production main flow of current photovoltaic backboard industry solar energy backboard adopts coating composite algorithm technique to produce, in industry, the existing complex method used is that two-layer composite membrane presses together by the mode that employing rubber rollers extrudes a steel rod, for ensureing the uniformity of the adhesion strength in compound wide cut direction, production process must select the rubber rollers that hardness is higher, but the rubber rollers of high rigidity brings a problem, be exactly in compound between double-layer films air be not easy discharge, therefore be easy in producing produce fold, and in compound, because the material that compound is used is 10-50 micron, very thin, if the pressure mechanism much higher hard of compound, be easy to pierced through film by the particle dust that electrostatic is subsidiary and produce pin hole.
Summary of the invention
In order to overcome the fold that vulcanie roller easily causes at product compound tense, the problems such as pin hole, this is practical newly provides a kind of supporting composite structure of soft rubber roller, and adopt following technical scheme: a kind of solar cell backboard is seamless flexible compound mechanism, comprise steelframe, the large roll assembly of stainless steel mirror, soft rubber roll assembly and the little roll assembly of mirror face stainless steel, the stainless steel mirror big roller of the large roll assembly of described stainless steel mirror is arranged on the column of steelframe by big roller roll shaft and bearing, the soft rubber roller of described soft rubber roll assembly is arranged on the column of steelframe by rubber rollers roll shaft and the first air cylinder group, the mirror face stainless steel pony roll of the little roll assembly of described mirror face stainless steel is arranged on the crossbeam of steelframe by pony roll roll shaft and the second air cylinder group, stainless steel mirror big roller, soft rubber roller and the locus of mirror face stainless steel pony roll on steelframe are axis being parallel downward and respective successively.
Further, described steelframe comprises two root posts and two crossbeams, and described column lower end is provided with horizontal adjustment bolt, is realized the level set of integrated model by adjusting nut upper-lower position.
Further, the large roll assembly of described stainless steel mirror comprises stainless steel mirror big roller and big roller roll shaft.
Further, described soft rubber roll assembly comprises soft rubber roller, rubber rollers roll shaft, bearing pedestal and the first air cylinder group, and described first air cylinder group comprises two cylinder rods and cylinder block, and these two cylinder blocks are separately fixed on two edge columns of described steelframe; Described soft rubber roller is arranged on bearing pedestal by rubber rollers roll shaft, and described bearing pedestal is connected to cylinder rod one end, and the cylinder rod other end connects the cylinder in cylinder block.
Further, described soft rubber roller is liquid-state silicon rubber roll.
Further, the little roll assembly of described mirror face stainless steel comprises mirror face stainless steel pony roll, pony roll roll shaft, bearing pedestal and the second air cylinder group, and described second air cylinder group comprises two cylinder rods and cylinder block, and these two cylinder blocks are separately fixed on the crossbeam of described steelframe; Described mirror face stainless steel pony roll is arranged on bearing pedestal by pony roll roll shaft, and described bearing pedestal is connected to cylinder rod one end, and the cylinder rod other end connects the cylinder in cylinder block.
The beneficial effects of the utility model are: below soft rubber roller, arrange a stainless steel rider, provide to soft rubber roller the power of lifting, and realize the soft compound of gapless of two-layer composite membrane, avoid the problem such as fold, pin hole.
Accompanying drawing explanation
Fig. 1 is the front schematic view of the seamless flexible compound mechanism of a kind of solar energy of the utility model backboard;
Fig. 2 is the side schematic view of the seamless flexible compound mechanism of a kind of solar energy of the utility model backboard.
Embodiment
Referring to accompanying drawing 1-2, a kind of seamless flexible compound mechanism of solar energy backboard of the utility model is further described.
As Fig. 1, shown in 2, a kind of seamless flexible compound mechanism of solar energy backboard, comprise steelframe 1, the large roll assembly 2 of stainless steel mirror, soft rubber roll assembly 3 and the little roll assembly 4 of mirror face stainless steel, the stainless steel mirror big roller 21 of the large roll assembly 2 of stainless steel mirror is arranged on the column 11 of steelframe 1 by roll shaft 22 and bearing, on 12, the soft rubber roller 31 of soft rubber roll assembly 3 is arranged on the column 11 of steelframe 1 by roll shaft 32 and the first air cylinder group, on 12, the mirror face stainless steel pony roll 41 of the little roll assembly 4 of mirror face stainless steel is arranged on the crossbeam 13 of steelframe 1 by roll shaft 42 and the second air cylinder group, stainless steel mirror big roller 21, soft rubber roller 31 and the locus of mirror face stainless steel pony roll 41 on steelframe 1 are axis being parallel downward and respective successively.
Described steelframe comprises two root posts and two crossbeams, and described column lower end is provided with horizontal adjustment bolt, is realized the level set of integrated model by adjusting nut upper-lower position.
The large roll assembly 2 of stainless steel mirror comprises stainless steel mirror big roller 21 and big roller roll shaft 22, and big roller roll shaft 22 right-hand member is arranged on the right column 12 of steelframe 1 by bearing, and big roller roll shaft 22 left end is arranged on the left side column 13 of steelframe 1 by bearing.The drive motors of mirror face stainless steel big roller 21 connecting overall equipment.
Soft rubber roll assembly 3 comprises soft rubber roller 31, rubber rollers roll shaft 32, bearing pedestal 33 and the first air cylinder group, described first air cylinder group comprises two cylinder rods 34 and cylinder block 35, on the left side column 13 that these two cylinder blocks 35 are separately fixed at steelframe 1 and the right column 12.Soft rubber roller 31 is arranged on the bearing pedestal 33 of the right and left by rubber rollers roll shaft 32, and each bearing pedestal 33 is connected to one end of a cylinder rod 34, and this cylinder rod 34 other end connects the cylinder of cylinder block 35 li.
Soft rubber roller 31 is made up of liquid-state silicon.
The little roll assembly 4 of mirror face stainless steel comprises mirror face stainless steel pony roll 41, pony roll roll shaft 42, bearing pedestal 43 and the second air cylinder group, described second air cylinder group comprises two cylinder rods 44 and cylinder block 45, and these two cylinder blocks 45 are separately fixed in the lower beam 13 of steelframe 1.Mirror face stainless steel pony roll 41 is arranged on the bearing pedestal 43 of the right and left by pony roll roll shaft 42, and each bearing pedestal 43 is connected to one end of a cylinder rod 44, and this cylinder rod 44 other end connects the cylinder of cylinder block 45 li.
By being arranged on steelframe 1 the right and left column 11, the air gauge 5 on 12 controls and monitors the pressure of both sides cylinder.
In solar energy backboard laminating production, two layers of multiple suitable materials are from mirror face stainless steel big roller 21 and soft rubber roller 31(liquid-state silicon rubber roll) between pass, start the first air cylinder group, soft rubber roller 31 is close to mirror face stainless steel big roller 21, start the second air cylinder group, mirror face stainless steel pony roll 41 is close to soft rubber roller 31, the drive motors of mirror face stainless steel big roller 21 connecting overall equipment, after mirror face stainless steel big roller 21 drives rotation, the composite material between mirror face stainless steel big roller 21 and soft rubber roller 31 is driven to advance, and conducted by frictional power, drive soft rubber roller 31 and mirror face stainless steel pony roll 41 forward synchronously, and then realize the continuous laminating production of two layer materials.
When multiple suitable materials carries out laminating production through mechanism, at soft rubber roller 31 with under the seamless extrusion of mirror face stainless steel big roller 21, the air between two layers of composite material is constantly discharged, and two-layer composite material compacting is combined into an entirety.Mirror face stainless steel pony roll 41 fits tightly on soft rubber roller 31 under the effect of the second air cylinder group, when rubber rollers 31 is rotated, mirror face stainless steel pony roll 41 and then rotates together, lift power for soft rubber roller 31 provides lasting, keep the stable of the laminating compactness of soft rubber roller 31 and mirror face stainless steel big roller 21.
During use, under the effect of the first air cylinder group, can there is moderate finite deformation in soft rubber roller 31, makes laminated film be fitted on mirror face stainless steel big roller 21 closely, because of the filling of soft rubber roller 31 deformation factor between rubber rollers 31 and stainless steel big roller 21, there is not gap of beating.For avoiding independent soft rubber roller 31 in the problem that compound tense force is inadequate and force is uneven, below soft rubber roller, independent increase by is slightly shorter than the mirror face stainless steel pony roll 41 of soft rubber roller again, realize thus carrying out dual force to combination process, both the use of soft rubber roller 31 had been achieved, again by the auxiliary force of independent mirror face stainless steel pony roll 41, avoid soft rubber roller 31 and execute separately hypodynamic problem.
The utility model is applicable to the production of composite solar battery backboard, especially thinner to backboard composite material, produce in easy fold and puncture the problem producing pin hole and improve successful.
Claims (10)
1. the seamless flexible compound mechanism of solar cell backboard, it is characterized in that: comprise steelframe (1), the large roll assembly of stainless steel mirror (2), soft rubber roll assembly (3) and the little roll assembly of mirror face stainless steel (4), the stainless steel mirror big roller (21) of the large roll assembly of described stainless steel mirror (2) is arranged on the column (11 of steelframe (1) by big roller roll shaft (22) and bearing, 12) on, the soft rubber roller (31) of described soft rubber roll assembly (3) is arranged on the column (11 of steelframe (1) by rubber rollers roll shaft (32) and the first air cylinder group, 12) on, the mirror face stainless steel pony roll (41) of the little roll assembly of described mirror face stainless steel (4) is arranged on the crossbeam (13) of steelframe (1) by pony roll roll shaft (42) and the second air cylinder group, stainless steel mirror big roller (21), soft rubber roller (31) and the locus of mirror face stainless steel pony roll (41) on steelframe (1) are axis being parallel downward and respective successively.
2. the seamless flexible compound mechanism of solar cell backboard as claimed in claim 1, it is characterized in that: described steelframe (1) comprises two root posts (11,12) and two crossbeams (13), described column (11,12) lower end is provided with horizontal adjustment bolt (14), is realized the level set of integrated model by adjusting nut upper-lower position.
3. the seamless flexible compound mechanism of solar cell backboard as claimed in claim 1, is characterized in that: the large roll assembly of described stainless steel mirror (2) comprises stainless steel mirror big roller (21) and big roller roll shaft (22).
4. the solar cell backboard as described in claim 1 ~ 3 any one is seamless flexible compound mechanism, it is characterized in that: described soft rubber roll assembly (3) comprises soft rubber roller (31), rubber rollers roll shaft (32), bearing pedestal (33) and the first air cylinder group, described first air cylinder group comprises two cylinder rods (34) and cylinder block (35), these two cylinder blocks (35) are separately fixed on two edge columns (11,12) of described steelframe (1); Described soft rubber roller (31) is arranged on bearing pedestal (33) by rubber rollers roll shaft (32), described bearing pedestal (33) is connected to cylinder rod (34) one end, and the cylinder rod other end connects the inner cylinder of cylinder block (35).
5. the solar cell backboard as described in claim 1 ~ 3 any one is seamless flexible compound mechanism, is characterized in that: described soft rubber roller (31) is liquid-state silicon rubber roll.
6. the seamless flexible compound mechanism of solar cell backboard as claimed in claim 4, is characterized in that: described soft rubber roller (31) is liquid-state silicon rubber roll.
7. the solar cell backboard as described in claim 1 ~ 3 any one is seamless flexible compound mechanism, it is characterized in that: the little roll assembly of described mirror face stainless steel (4) comprises mirror face stainless steel pony roll (41), pony roll roll shaft (42), bearing pedestal (43) and the second air cylinder group, described second air cylinder group comprises two cylinder rods (44) and cylinder block (45), and these two cylinder blocks (45) are separately fixed on the crossbeam (13) of described steelframe (1); Described mirror face stainless steel pony roll (41) is arranged on bearing pedestal (43) by pony roll roll shaft (42), described bearing pedestal (43) is connected to cylinder rod (44) one end, and cylinder rod (44) other end connects the inner cylinder of cylinder block (45).
8. the seamless flexible compound mechanism of solar cell backboard as claimed in claim 4, it is characterized in that: the little roll assembly of described mirror face stainless steel (4) comprises mirror face stainless steel pony roll (41), pony roll roll shaft (42), bearing pedestal (43) and the second air cylinder group, described second air cylinder group comprises two cylinder rods (44) and cylinder block (45), and these two cylinder blocks (45) are separately fixed on the crossbeam (13) of described steelframe (1); Described mirror face stainless steel pony roll (41) is arranged on bearing pedestal (43) by pony roll roll shaft (42), described bearing pedestal (43) is connected to cylinder rod (44) one end, and cylinder rod (44) other end connects the inner cylinder of cylinder block (45).
9. the seamless flexible compound mechanism of solar cell backboard as claimed in claim 5, it is characterized in that: the little roll assembly of described mirror face stainless steel (4) comprises mirror face stainless steel pony roll (41), pony roll roll shaft (42), bearing pedestal (43) and the second air cylinder group, described second air cylinder group comprises two cylinder rods (44) and cylinder block (45), and these two cylinder blocks (45) are separately fixed on the crossbeam (13) of described steelframe (1); Described mirror face stainless steel pony roll (41) is arranged on bearing pedestal (43) by pony roll roll shaft (42), described bearing pedestal (43) is connected to cylinder rod (44) one end, and cylinder rod (44) other end connects the inner cylinder of cylinder block (45).
10. the seamless flexible compound mechanism of solar cell backboard as claimed in claim 6, it is characterized in that: the little roll assembly of described mirror face stainless steel (4) comprises mirror face stainless steel pony roll (41), pony roll roll shaft (42), bearing pedestal (43) and the second air cylinder group, described second air cylinder group comprises two cylinder rods (44) and cylinder block (45), and these two cylinder blocks (45) are separately fixed on the crossbeam (13) of described steelframe (1); Described mirror face stainless steel pony roll (41) is arranged on bearing pedestal (43) by pony roll roll shaft (42), described bearing pedestal (43) is connected to cylinder rod (44) one end, and cylinder rod (44) other end connects the inner cylinder of cylinder block (45).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420711203.7U CN204179099U (en) | 2014-11-25 | 2014-11-25 | A kind of seamless flexible compound mechanism of solar energy backboard |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420711203.7U CN204179099U (en) | 2014-11-25 | 2014-11-25 | A kind of seamless flexible compound mechanism of solar energy backboard |
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| Publication Number | Publication Date |
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| CN204179099U true CN204179099U (en) | 2015-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420711203.7U Active CN204179099U (en) | 2014-11-25 | 2014-11-25 | A kind of seamless flexible compound mechanism of solar energy backboard |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110901213A (en) * | 2019-12-18 | 2020-03-24 | 辛格顿(常州)新材料科技有限公司 | Pressure-sensitive adhesive laminating device and laminating method |
-
2014
- 2014-11-25 CN CN201420711203.7U patent/CN204179099U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110901213A (en) * | 2019-12-18 | 2020-03-24 | 辛格顿(常州)新材料科技有限公司 | Pressure-sensitive adhesive laminating device and laminating method |
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