CN204172378U - A kind of high ferro fastener damping poaching devices - Google Patents
A kind of high ferro fastener damping poaching devices Download PDFInfo
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- CN204172378U CN204172378U CN201420605166.1U CN201420605166U CN204172378U CN 204172378 U CN204172378 U CN 204172378U CN 201420605166 U CN201420605166 U CN 201420605166U CN 204172378 U CN204172378 U CN 204172378U
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- upper cover
- tank body
- high ferro
- drive unit
- pressure
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Abstract
The utility model relates to a kind of high ferro fastener damping poaching devices, belongs to low pressure closed container technical field, it drive unit comprising tank body, upper cover and drive upper cover opening and closing; Described tank wall is provided with steam inlet, steam (vapor) outlet and temperature detection mouth, tank base is provided with discharge outlet; Cover on described and be provided with relief valve connection, air bleeding valve interface, pressure detecting mouth and pressure gauge connection, between upper cover and tank body, be provided with pressure rubber circle; The suspension ring being provided with and being connected with drive unit are covered on described; Described drive unit comprises bearing, the motor be arranged on bearing, the sprocket wheel be arranged on motor output shaft, chain and counterweight, and chain one end is connected with the suspension ring of described upper cover by sprocket wheel, the other end connects counterweight.The utility model structure is simple, easy to use, and within the poach time of high ferro fastener system parts product is down to 4 hours, energy consumption reduces about 2/3, and place and equipment investment reduce about 2/3.
Description
Technical field
The utility model relates to low pressure closed container technical field, the poaching devices of particularly a kind of rail fastener damping.
Background technology
Comprising the more glass fiber reinforced polyamide 66 of model in high ferro fastener system parts product is raw-material product, and according to railway systems standard, this series products all will carry out this procedure of damping in process of production.Damping operation is that product is put in damping container, by electrical heating, the water temperature in container is increased to 85 ~ 100 DEG C (or passing into steam) under normal pressure, and damping time controling, at 12 hours, takes out product after product water suction is saturated in container.
The impact flexibility of product can be improved after product water suction is saturated, reduce the internal stress of product, ensure the dimensional stability of product.At present, carry out damping mainly with the method such as electric-heating container, logical steam under normal pressure to product in industry, whole operation has following shortcoming: whole operation length consuming time, generally at 10 to 12 hours; Large by electric energy consumption, whole damping process will constantly heat or pass into heat steam; Because operation elapsed time is long, the production equipment of input and place will inevitably correspondingly increase.
Utility model content
Technical problem to be solved in the utility model is to provide the poaching devices of a kind of structure rail fastener damping simple, easy to use.
The utility model adopts following technical scheme:
A kind of high ferro fastener damping poaching devices, it comprises tank body, be arranged on the upper cover that tank body top and tank body are hinged and the drive unit driving upper cover opening and closing;
Described tank wall is provided with steam inlet, steam (vapor) outlet and temperature detection mouth, tank base is provided with discharge outlet; The tank mouth periphery of tank body is provided with draw-in groove;
Cover on described and be provided with relief valve connection, air bleeding valve interface, pressure detecting mouth and pressure gauge connection, described upper cover periphery is provided with the latch suitable with described draw-in groove, is provided with pressure rubber circle between upper cover and tank body; The suspension ring being provided with and being connected with drive unit are covered on described;
Described drive unit comprises bearing, the motor be arranged on bearing, sprocket wheel, chain and counterweight, and sprocket wheel is arranged on the output shaft of motor, and chain one end is connected with the suspension ring of described upper cover by sprocket wheel, the other end connects counterweight.
Improve further as the utility model, described tank body is provided with two otic placodes, rotating shaft is provided with between two otic placodes, cover on described to set firmly and be equipped with a linking arm, linking arm one end is by being arranged on joint pin in the middle part of upper cover and upper cover is hinged, and the rotating shaft between the other end and described otic placode is hinged.
Improve further as the utility model, also comprise and be fixedly installed on for adjusting the hand reductor that upper cover horizontally rotates on tank body, drive upper cover to be that axle rotates with joint pin by hand reductor.
Improving further as the utility model, described tank wall or otic placode being provided with the limit switch of the position for responding to linking arm.
Improve further as the utility model, described tank body arranged outside has heat-insulation layer.
Good effect of the present utility model is as follows:
The utility model structure is simple, easy to use, and within the poach time of high ferro fastener system parts product is down to 4 hours, energy consumption reduces about 2/3, and place and equipment investment reduce about 2/3; The automatic temperature-adjusting that can control closed container by PLC system controls, automatic pressure controls and self-clocking function, reduces the working strength of operating personnel, increases work efficiency.
The utility model controls motor by PLC and realizes opening and closing automatically of upper cover, and by chain wheel drive chain, chain one end connects counterweight, is achieved the action of traction machine, low, the easy science of cost of manufacture by simple mode.
Upper cover can be that axle rotates with joint pin, drives upper cover to rotate by hand reductor, accurately simple to operate, and hand rotation upper cover makes latch and draw-in groove closely fasten relatively, save time, and security is high.
Accompanying drawing explanation
Accompanying drawing 1 is the utility model structural representation;
Accompanying drawing 2 is the plan structure schematic diagram in Fig. 1;
Accompanying drawing 3 is the partial enlargement structural representation of B in Fig. 1;
Accompanying drawing 4 is the partial enlargement structural representation of A in Fig. 2.
In the accompanying drawings: 1 tank body, 2 upper covers, 3 bearings, 4 counterweights, 5 sprocket wheels, 6 chains, 7 otic placodes, 8 linking arms, 9 temperature detection mouths, 10 steam inlets, 11 joint pins, 12 suspension ring, 13 lower margins, 14 discharge outlet, 15 relief valve connections, 16 exhaust steam valve interfaces, 17 pressure detecting mouths, 18 pressure gauge connections, 19 steam (vapor) outlets, 20 latches, 21 draw-in grooves, 22 hand reductors, 24 pressure rubber circles, 25 motors, 26 limit switches.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
A kind of high ferro fastener damping poaching devices as shown in Figure 1, it comprise a vertical type cylinder shape tank body 1, be arranged on the upper cover 2 that tank body 1 top and tank body 1 are hinged and the drive unit driving upper cover 2 opening and closing.
As shown in accompanying drawing 1,2, described tank body 1 sidewall is provided with steam inlet 10, steam (vapor) outlet 19 and temperature detection mouth 9, and steam inlet 10 is arranged at both sides relative on tank body 1 with steam (vapor) outlet 19, is provided with discharge outlet 14 bottom tank body 1; The water of tank body 1 inner chamber is added by the top mouth of pipe, when needing to change water, is discharged by the discharge outlet 14 of bottom.
As shown in Figure 2, described upper cover 2 is provided with relief valve connection 15, air bleeding valve interface 16, pressure detecting mouth 17 and pressure gauge connection 18, described upper cover 2 is provided with the suspension ring 12 be connected with drive unit.
As depicted in figs. 1 and 2, described drive unit comprises bearing 3, the motor 25 be arranged on bearing 3, sprocket wheel 5, chain 6 and the counterweight 4 be arranged on motor 25 output shaft, and chain 6 one end is connected with the suspension ring 12 of described upper cover 2 by sprocket wheel 5, the other end connects counterweight 4.Described tank body 1 is provided with two otic placodes 7, rotating shaft is provided with between two otic placodes 7, described upper cover 2 is fixedly installed a linking arm 8, linking arm 8 one end is hinged with upper cover 2 by the joint pin 11 be arranged in the middle part of upper cover 2, and the rotating shaft between the other end and described otic placode 7 is hinged.Upper cover 2 can rotate for axle in the horizontal direction with joint pin 11.Motor 25 drive sprocket 5 rotates, and sprocket wheel 5 drives chain 6 to move, thus makes the axis of rotation of upper cover 2 between two otic placodes 7, opens or closes.
Otic placode 7 top is provided with limit switch 26, and when upper cover rotates after 90s, linking arm 8 touches limit switch 26, and limit switch 26, by being connected with PLC, makes motor 25 quit work.
As shown in Fig. 3 Fig. 4, the tank mouth periphery of tank body 1 is provided with draw-in groove 21, upper cover 2 periphery is provided with the latch 20 suitable with described draw-in groove 21, upper cover 2 and tank body 1 by latch 20 and draw-in groove 21 meshing, and be provided with pressure rubber circle 24 between upper cover 2 and tank body 1, make so whole poach tank become one airtight and the container of certain pressure can be born.The similar of described latch 20 and draw-in groove 21 is in the snap-in structure of pressure cooker and pot cover.
As shown in Figure 2, described tank body 1 side is provided with hand reductor 22, by hand reductor 22, upper cover 2 is horizontally rotated, thus control latch 20 is engaged with draw-in groove 21 and is separated.
Described tank body 1 arranged outside has heat-insulation layer, can reduce the loss of heat, and reduce energy consumption, mode tank body 1 scalds staff.The lower margin 13 of the whole poach tank of multiple support is provided with bottom tank body 1.
In use procedure, the temperature, pressure, poach time etc. of whole poach tank are controlled by PLC, and PLC is connected with acoustic-optic alarm.
The steam inlet 10 of tank body 1 is connected with SS, and magnetic valve is set in junction, the control end of this magnetic valve is connected with the output of PLC, steam (vapor) outlet 19 is connected with steam return tube, and through type pressure relief valve is set in junction, the control end of this through type pressure relief valve is connected with the output of PLC, temperature detection mouth 9 place mounting temperature sensor, the output of temperature sensor is connected with the input of PLC, discharge outlet 14 mounting ball valve bottom tank body 1.
The relief valve connection 15 setting pressure safety valve of upper cover 2, exhaust steam valve interface 16 mounting ball valve, pressure detecting mouth 17 setting pressure sensor, the output of this pressure sensor is connected with the input of PLC, pressure gauge connection 18 setting pressure table.
The control end of described motor is connected with the output of PLC, and the output of limit switch is connected with the input of PLC.
By driven by motor chain 6 pull-up upper cover 2 on bearing 3, touch limit switch 26 when upper cover reaches an angle of 90 degrees, signal transmission to PLC control system, makes motor 25 stop operating by limit switch 26.
Upper cover 2 puts into the product needing poach damping after opening, and control motor 25 by PLC control system and rotate closedown upper cover 2, upper cover 2 rotates hand reductor 22 and upper cover 2 is horizontally rotated, latch 20 and draw-in groove 21 are engaged completely after closing.
Poach temperature range, poach time and pressure limit is set by PLC.
When equipment brings into operation, namely the magnetic valve being contained in steam-gas inlet 10 place passes into steam after receiving the equipment operation signal that PLC sends in tank body 1, water in heating tank body 1, prescribe a time limit to design temperature when the water temperature in tank body 1 reaches, PLC control system starts timing, prescribe a time limit when water temperature in tank body 1 reaches on design temperature, tank body 1 stops logical steam heated, is now in insulation, packing state in tank body 1.
After reaching the setting poach time, the through type pressure relief valve being contained in steam (vapor) outlet 19 place receives PLC control system signal, opens valve pressure release to atmospheric pressure state.
By hand reductor 22 rotary upper cover 2 to open meshing part, control electric machine rotation pull-up upper cover 2 by PLC control system, then take out poach product.
In addition, in poach insulating process, if temperature drops to design temperature lower limit, then PLC control system opens the electromagnetic valve at steam inlet 10 place to tank body 1 concurrent heating steam; If when in tank body 1, pressure is greater than the upper pressure limit of setting, the pressure security valve releasing pressure automatically at upper cover 2 top, simultaneity factor sound and light alarm, operating personnel can open manual pressure release valve pressure release to safe pressure scope after finding; There is heat-insulation layer tank body 1 outside, effectively can ensure that temperature loss when tank body works minimizes.
Last it is noted that above embodiment is only in order to illustrate the technical solution of the utility model, be not intended to limit; Although be described in detail the utility model with reference to previous embodiment, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in previous embodiment, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of the utility model embodiment technical scheme.
Claims (4)
1. a high ferro fastener damping poaching devices, is characterized in that: it comprises tank body (1), be arranged on the upper cover (2) that tank body (1) top and tank body (1) are hinged and the drive unit driving upper cover (2) opening and closing;
Described tank body (1) sidewall is provided with steam inlet (10), steam (vapor) outlet (19) and temperature detection mouth (9), tank body (1) bottom is provided with discharge outlet (14); The tank mouth periphery of tank body (1) is provided with draw-in groove (21); Described tank body (1) arranged outside has heat-insulation layer;
Described upper cover (2) is provided with relief valve connection (15), exhaust steam valve interface (16), pressure detecting mouth (17) and pressure gauge connection (18), described upper cover (2) periphery is provided with the latch (20) suitable with described draw-in groove (21), is provided with pressure rubber circle (24) between upper cover (2) and tank body (1); Described upper cover (2) is provided with the suspension ring (12) be connected with drive unit;
Described drive unit comprises bearing (3), the motor (25) be arranged on bearing (3), sprocket wheel (5), chain (6) and counterweight (4), sprocket wheel (5) is arranged on the output shaft of motor (25), and chain (6) one end is connected with the suspension ring (12) of described upper cover (2) by sprocket wheel (5), the other end connects counterweight (4).
2. a kind of high ferro fastener damping poaching devices according to claim 1, it is characterized in that: described tank body (1) is provided with two otic placodes (7), two otic placodes are provided with rotating shaft between (7), described upper cover (2) sets firmly and is equipped with a linking arm (8), linking arm (8) one end is hinged with upper cover (2) by the joint pin (11) being arranged on upper cover (2) middle part, and the rotating shaft between the other end and described otic placode (7) is hinged.
3. a kind of high ferro fastener damping poaching devices according to claim 2, it is characterized in that: also comprise and be fixedly installed on for adjusting the hand reductor (22) that upper cover (2) horizontally rotates on tank body (1), drive upper cover (2) with joint pin (11) for axle rotates by hand reductor (22).
4. a kind of high ferro fastener damping poaching devices according to claim 2, is characterized in that: the limit switch (26) described tank body (1) sidewall or otic placode (7) being provided with the position for responding to linking arm (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420605166.1U CN204172378U (en) | 2014-10-20 | 2014-10-20 | A kind of high ferro fastener damping poaching devices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420605166.1U CN204172378U (en) | 2014-10-20 | 2014-10-20 | A kind of high ferro fastener damping poaching devices |
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| Publication Number | Publication Date |
|---|---|
| CN204172378U true CN204172378U (en) | 2015-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420605166.1U Active CN204172378U (en) | 2014-10-20 | 2014-10-20 | A kind of high ferro fastener damping poaching devices |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109927322A (en) * | 2019-04-19 | 2019-06-25 | 浙江天台祥和实业股份有限公司 | A kind of nylon part water suction modulating equipment |
-
2014
- 2014-10-20 CN CN201420605166.1U patent/CN204172378U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109927322A (en) * | 2019-04-19 | 2019-06-25 | 浙江天台祥和实业股份有限公司 | A kind of nylon part water suction modulating equipment |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 052160, No. 118, Dongcheng District, Shijiazhuang, Hebei, Gaocheng Patentee after: HEBEI TIEKE YICHEN NEW MATERIAL TECHNOLOGY CO., LTD. Address before: 052160, No. 118, Dongcheng District, Shijiazhuang, Hebei, Gaocheng Patentee before: Hebei Tie Keyichen rubber Co., Ltd |